TM840 Service Manual Contents CONTENTS ..................................... II CHAPTER 1. FOREWORD ................................ 1 1.1. S ................................1 COPE OF ANUAL 1.2. S ................................1 AFETY RECAUTIONS CHAPTER 2. PRODUCT CONTROLS ............................2 2.1 P ................................2 RODUCT ONTROLS 2.2 LED I ..................................
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TM840 Service Manual APPENDIX SPARE PART LIST AND SCHEMATIC DIAGRAM ...................... 38 1400-470MH ) ......................38 (E ABLE ARTS LECTRICS ECTION 2 136-174MH ) ........................47 ABLE ARTS LECTRICS ECTION ) ..........................55 (S ABLE ARTS TRUCTURE ECTION 1 TM840 400-470MH PCB V ....................
Scope of Manual 1.1. This manual is suitable for KIRISUN DMR digital mobile radio maintenance and repair. This manual is intended for use by trained engineers and professional technicians for the maintenance and repair of TM840 digital mobile radio. Dada changes in this manual may occur with the improvement of technology.
TM840 Service Manual Chapter 2. Product Controls Product Controls Part Name Part Name Part Name Volume Knob LED Indicator Programming Keys(P1-P4) Microphone/Programming Speaker LCD Display Connector Menu/Confirm Antenna Connetor Up Key PTT Key Power Port Down Key Emergency Key GPS Antenna Connector...
TM840 Service Manual LED Indicator LED Indicator Radio Work Status Red LED lights on Radio is transmitting. Radio is receiving (voice, short message, or data) or there is an activity on Green LED lights on the channel. The radio is in the call hang time period, you can press PTT to talk back Orange LED lights on while the orange LED lights on.
TM840 Service Manual 3.1.1 Transmitter Circuit Figure 3-2 Transmitter Circuit Schematic Transmitter circuit is composed of the following three parts: RF Power Amplifier Circuit The TX VCO generates a carrier signal, then it will be modulated and amplified before it goes into transmitter circuit. The signal will pass through a Π...
TM840 Service Manual provided to OMAP. OMAP will combine the VSWR rate to define the APC value to achieve the thermal protection. 3.1.2 Receiver Circuit Figure 0-2 Receiver Circuit Schematic The receiver circuit includes RF band pass filter, low-noise amplifier, mixer, IF filter, IF amplifier and IF processor.
TM840 Service Manual Figure 0-3 IF Processing Circuit 3.1.3 Frequency Generation Unit(FGU) Figure 3.5 Frequency Generation Unit Diagram Frequency generation unit(FGU) is composed of VCO and PLL. It is the core module of the TX-RX system. When transmitting, it provides accurate carrier frequency, while receiving, it provides stable local oscillator signal. It has direct influence on system performance.
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TM840 Service Manual frequency(i.e step frequency f1). The frequency generated by VCO will be harmonics suppress processed twice. Then it enters the frequency divider of the PLL chip to create frequency f2. F2 will be compared with f1 in phase detector (PD) , which will generate a continuous pulse current.
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TM840 Service Manual Baseband Section 3.2.1Baseband System Figure 3.7 Baseband Section Diagram The core of the baseband control is U4, which is composed of dual core, ARM+DSP. It employs 19.2MHz clock which is generated by external crystal as system clock and 32.768kHz as system timer. U4 provides variety of interfaces, which allows communicating and interacting with peripheral devices and systems.
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TM840 Service Manual The second development interface includes the functions of audio, programmableI\O, USB, accessory identification, etc.The pin definition of interfaces as below. Signal Name Function Signal Definition Ext_SWB+ Power Supply +13.8V output (Imax<1A) Power Ground Ground Ground USB_D+ USB+ USB Data (2V<V...
TM840 Service Manual Then the system starts to initiate and set the electrical level of Soft_ctr to high to keep DCDC working on enabled status to finish power on action. When powering off, when the system detects the power button is off , and system will implement the power off procedure, then set the electrical level of Soft_ctr to low, and cut the DCDC, the radio is poweref off then.
TM840 Service Manual board. System Peripheral Functions Module Figure 3-9 System Peripheral Diagram This system includes: ADC module, optional board interface module, display module, keypad detection module and GPS module. These modules are used to achieve human-radio interaction, radio status detection, communication encryption and extension functions.
TM840 Service Manual Mic Keypad Backlight Control Digital Output (VOH>2.8V,VOL<0.4V) USB Data USB_DP USB+ (2V<VIH<3.3V,0V<VIL<0.8V) USB Data USB_DM USB- (2V<VIH<3.3V,0V<VIL<0.8V) Power Supply Main unit provides two power supply to control panel’s the power. One uses DC3.3V as Tx-Rx LED, backlight light, LCD module, key scan, and the other power supply (DC13.2V) is for handheld speaker.
4.2.1 Parameters setting steps (1) Install the right version of Kirisun DMR Programming Software. (2) Connect radio with USB connector of computer by Kirisun programming cable. (3) Make sure radio’s power is on. (4) Run Kirisun DMR programming software and start operation.
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TM840 Service Manual Figure 4.1 (2) Click “Next” and enter into the next interface to choose the installation route. Figure 4.2 (3) In the interface showed in Figure 4.2, users can click “Browse” to choose the installation route, or use the default route,...
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TM840 Service Manual Figure4.3 (4) Click “Next” to keep on installation.
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Figure 4.4 (5) Click “Finish” to finish the installation. (6) Please double click the Kirisun DMR Programming Software to run it after finishing installation.(See figure 4.6) Figure 4.6 Users can read the radio’s date, or reconfigure the data and then write it into the radio.
TM840 Service Manual Notes: 1. Errors of parameter configuration may make certain functions cannot be used properly, in general, which can be solved by writing the correct parameters configuration. 2. Before parameter configuration modification, we strongly recommend backup the current parameters, make sure that the radio can restore after an error occurs.
TM840 Service Manual Disassemble of main body (1) Unscrew antenna head nut, remove O-ring and DB26P as per figure 5.3; Figure 5.3 (2) Open the plastic cover, unscrew 9 screws, and remove the aluminum chassis and O-ring as per figure 5.4.
TM840 Service Manual Figure 5.5 Use your finger to push upward the bottom of 40P_FFC/FPC connector at the FPC-connected hole of the brace’s front aluminum alloy, and push the front of the PCB mainboard out of the cavity of the aluminum brace before pulling out the PCB mainboard aslant in an upward direction as per figure 5.6.
TM840 Service Manual Figure 5.7 (2) Unscrew 6 self drive screws, remove rare cover together with O-ring as per Figure 5.8 Figure 5.8 Remove PCBA from front panel (1) Remove black and white twisted wire plug, unscrew 2 self drive screws as per Figure 5.9.
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TM840 Service Manual Figure 5.9 (2) Remove the PCB from panel, Figure 5.10. Figure 5.10 Debug and repair can be processed after above procedures.
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TM840 Service Manual Explode View Material Description Quantity 7MBP-4062-01B-W0 TM840 front cover,PC6485,black,Texture 7GCJ-S4099-J TM840 Lens Double Side Tape, N black,Thickness 0.40mm 7MBP-4062-06A-W TM840 Lens, MR58,T=1.5,transparency,silk-screen,no stamp gum 7MBP-4025-04A-W0 TM840 Hand Microphone Interface Lid,TPU,black, Texture 7MBP-4073-04A-W0 TM840 Volume Knob, PC 6485,black,Texture 7MHS-1140-01A-W...
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TM840 Service Manual M6x0.35 Nut, brass, M6xP0.35/Φ10.4x2.3,RE11(8P dedicated) 7NRC-060104023-W TM840 Keypad Metal Dome,SUS301#+PET film,φ5.00 Round metal 7MBS-4062-01A-W dome,11 bits 7MBS-4073-01B-W STM-U_LCD Bracket , Thickness 0.40mm stainless steel,natural color, 201402 change mould 4PC7-4038H-A LCD Screen, Imitate semipermeable, vertical screen across use, backlight, high 42.7mm...
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TM840 Service Manual 7MBR-4062-10A-W0 DM850_DB26P waterproof rubber cover, 60 degree High elastic silicone, blac 7MBF-4073-01A-Z0 STM-U_DB base waterproof cover, Thickness 1.00mm, stainless steel, natural color 7NRC-063095021-G STM-U_GPS Antenna nut, brass,1/4-36/Φ9.5x2.1,gold plating 7MBR-4062-11A-W0 DM850_GPS Antenna head waterproof Rin, 40 degree High elastic silicone,black...
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7MBP-4062-05A-W0 DM850 keypad Bracket, Transparency ABS,colorless,polishing 7MBB-7220-01A-W0 PT8200M Speaker dustproof net , Import high density dust cloth,black 7MBR-4062-02A-W3 TM840 Alarm Button, 60 degree high elastic silicone,orange,silk-screen + PU oil 7MBR-4062-01A-W TM840 function button,P+R,atural color,spray laser mark 7GCM-4062-01A-W DM850_LCD Dustproof Cushion, PORON cushion, black, single side Stamp 7MBR-4062-07A-W0 DM850 switch waterproof cushion, 40 degree high elastic silicone,black...
TM840 Service Manual 6.2.1 Introduction to TX Modulation Section Item Steps Specification Requirement 1)Enter the PC tuning mode 2)Double click on [Frequency stability] UHF:≤±350Hz 1.Frequency stability 3)Observing the frequency value on the screen of integrated tester while modulating the value on PC software VHF:≤+100Hz,≥-300Hz...
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TM840 Service Manual 4.Modulate FM Deviation to: 4.6±0.08kHz 5.Click[OK] to save. 1.Enter the PC tuning mode Double click[low frequency modulation deviation],click eight frequencies from F1 to F8 respectively; 6.Low 3.When Freq is 0.1kHz, observe FM Deviation on integrated tester, modulate value on PC software.
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TM840 Service Manual 1)W:<-68dB(wide band) ; 13. Adjacent channel power Observe the value of adjacent channel power. 2)N:<-58dB(narrow band). 1)<1GHz:<-36dBm; Observe the value displayed on spectrum analyzer 14. transmitter spurious 2)>1GHz:<-30dBm。 1.Enter the PC tuning mode 15.CV curve 2.Double click[TX CV curve] 3.Click[START], click [OK] to save after auto modulation...
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TM840 Service Manual SINA in maximum value, and SINA>=12dB N:-119dBm 1.Enter the PC tuning mode 2.Double click [Squelch level 1 on], click frequencies from F1 to F8 one by one 2. Squelch level 1 on 3.Click[Start], click[STOP] when the value is stable 4.Click[Save]...
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TM840 Service Manual 2.Observe value of amperemeter 2.Current:<1A; Audio amplifier off, receiver standby current<0.7A <5% 10.Analog distortion Observe the value of distortion meter W:>45dB; Observe the value of SNR 11.Analog SNR N:>40dB. 12.QT/DQT decoding Decoded successfully and no interrupter 1. Enter the PC tuning mode Under regular test conditions ≤0.22μV,i.e when...
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TM840 Service Manual Circumstance Specifications Operating Temperature 30℃~+60℃ Storage Temperature -40℃~+85℃ Dustproof & Waterproof IP54 ±8kV (Touch) ESD Protection IEC 61000-4-2[4] ±15kV (Air) MIL-STD-810 C/D/E/F/G Humidity MIL-STD-810 C/D/E/F/G Thermal Shock MIL-STD-810 C/D/E/F/G Receiver Frequency Stability ±1.5ppm Analog Receiving Sensitivity 0.25uV(12dB)/0.22uV(12dB)...
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TM840 Service Manual Transmitter Frequency Stability ±1.5ppm Power Output L:25W/5W,H:40W/25W FM Hum and Noise -40dB@12.5kHz/-43dB@20kHz/-45dB@25kHz Conducted/Radiated Emission -36dBm@<1GHz,-30dBm@>1GHz Adjacent Channel Power 60dB@12.5kHz,70dB@20/25kHz FM Modulation 11K0F3E@12.5kHz,14K0F3E@20kHz,16K0F3E@25kHz 12.5kHz(Data) :7K60FXD 4FSK Modulation 12.5kHz(D+V) :7K60FXE Modulation Limiting ±2.5kHz@12.5kHz, ±4kHz@20kHz, ±5kHz@25kHz Audio Response +1dB~-3dB Audio Distortion 3%...
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TM840 Service Manual Chapter 8. Maintenance and Test Equipments Maintenance and debugging process, you want to use as the main equipment and instruments Equipments Specification 1.RF signal generator Frequency Range:10MHz to 3GHz Modulation: FM modulation and external modulation Output: 127dBm/0.1uV - -47dBm/1mV Input impedance 50Ω...
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TM840 Service Manual 12.16 Ω dummy load 16Ω,3W 13.Power supply output Output: 5Vto 30V,Current:20A Chapter 9. Common Fault Phenomenon and Elimination Method Problem Causes and Solutions A.The power ON/OFF key may suffer from poor contact. Clear the metal dome with alcohol and try again.
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TM840 Service Manual Appendix Spare Part List and Schematic Diagram Table1400-470MHz Parts List(Electrics Section) Material No. Description Quantity Position No. 5XC1-32R8-FC-135 Chip Crystal Resonator STP-U,DP770V Y1,Y3 5XC1-19R2-TKL3056B Chip crystal oscillator DP770 STP KH620 5OT1-12R8-CEC3-0503 R Chip TCXO X500 5XC1-18R4-CEC5032SCH Chip crystal oscillator STM,DP780...
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TM840 Service Manual 1DZ1-LM3Z18VT1G Chip Zener diode 1DZ1-BZB784-C3V3 Zener diode 1TF1-2N7002 Chip MOSFET 1DG1-CM1293A Chip MOSFET U13,U14,U15 Chip button battery (DP770,DM890,PT7800, 6BLS-4814-03327U 219,620D) 3CF1-40FMN-SMT-A-TF R Chip FFC/FPC connector 3CC1-USB-UH51543-CS7 USB port AB type socket 3CR1-MM9329-2700 RF coaxial connector 1TT1-DTA144EE R Chip triode...
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TM840 Service Manual 1IS1-SKY72310 PLL IC U103 1IS1-SYM25DHW Chip Mixer IC3003 1IS1-TA75W01FU R Chip Special IC 1IS1-TLV5614 DA convertor IC U105 1IS1-TLV320AIC3104 Chip audio decoding IC 1IS1-TPS54331DDA Chip switching power supply IC 1IS1-TS3A4751PWR Chip SPST analog switch IC 1TC1-UMC4 R Chip multiple-unit tube U26,U27,U28,U108,U109...
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TM840 Service Manual R23,R24,R25,R26,R31,R32,R33,R34,R35,R37,R39,R40,R42,R45,R62,R66,R69,R70,R71,R74,R78,R79,R80,R81, 2RS1-16-103J R Chip Resistance R83,R85,R86,R87,R91,R107,R108,R136,R156,R221,R14,R337,R413,R422,R126,R245,R190,R258,R279,R222,R76,R218, R322,R1035,R377,R381,R211,R220,R208,R234,R235,R215,R4002,R4007,R4008,R64,R65,R68,R366,R312,R368 2RS1-16-101J R Chip Resistance R373,R226,R77,R355,R370,R340,R374,R103,R104,R67,R99,R101,R105,R229,R210,R242,R290,R293,R294,R344 2RS1-16-330J R Chip Resistance R119,R297,R298,R299,R300,R301,R52,R53,R55,R56,R58,R59,R96,R97,R98,R117,R100,R255,R256,R257,R118,R102 2RE1-16-4302 R Chip Precision Resistance R137 2RE1-16-8201 R Chip Precision Resistance R249 2RS1-16-510J R Chip Resistance R44,R259,C177,C178,R323 2RS1-16-472J R Chip Resistance R50,R54,R275,R1001,R400,R94,R95,R92,R93...
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TM840 Service Manual 2RS1-16-331J R Chip Resistance 2RS1-16-220J R Chip Resistance R350,R372 2RS1-16-391J Chip Resistance R233,R206,R408,R360,R363 2RS1-16-224J R Chip Resistance R247 2RS1-16-124J R Chip Resistance R246 2RS1-16-824J Chip Resistance R261,R262,R263,R3011,R3013 2RE1-16-2002 Chip Precision Resistance R236 2RS1-10-330J R Chip Resistance R282.R283.R285.R286...
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TM840 Service Manual 2CC1-16-C0G500-8R0C R Chip Multilayer Capacitor C169,C500,C4007,C237,C480,C268,C520,C513,C474 2CC1-16-C0G500-9R0C R Chip Multilayer Capacitor C269 2CC1-16-C0G500-100D R Chip Multilayer Capacitor C199,C239,C81,C82,C35,C36,C167,C297,C101 2CC1-16-C0G500-110J R Chip Multilayer Capacitor C529,C238 2CC1-16-C0G500-120J R Chip Multilayer Capacitor C4006,C172 2CC1-16-C0G500-150J R Chip Multilayer Capacitor C284 2CC1-16-C0G500-200J R Chip Multilayer Capacitor C4011,C4016,C3005...
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TM840 Service Manual 2LW1-20UC-270G R Chip Wire-wound Inductance 2LH1-R903R0-L02-03 R Chip Air Core Inductance L68,L69,L70 2LW1-20UC-331J Chip Wire-wound Inductance L4001,L24 2LW1-25UC-332K Chip Wire-wound Inductance L4005 2LH1-R903R0-L11-05 R Chip Air Core Inductance 2LG1-SWPA5040S-330M Chip Power Inductor FB15,FB16,FB17,FB18 2LG1-SWPA8040-6R8M Chip Power Inductor...
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TM840 Service Manual Control panel PCBA BOM 6SS2-4073-HFB STM-U Mobile panel jacking 3CL3-PH-20002 R Bar connector 3SE3-RE1100MD1-H01 encoding switch socket 7MBP-4028-01A-C KME221 Aviation plug(male head) 4PE3-3R0-Y25 luminous diode 6SS1-4073-HFC STM-U Mobile panel Chip jacking 2CC1-10-X5R100-104K R Chip Multilayer Capacitor C829...
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TM840 Service Manual 2RS1-16-4R7J Chip Resistance 1DS1-DA2S10100L R Chip switching diode 1DS1-DAN222 R Chip switching diode 2RS1-16-101J R Chip Resistance R19,R20,R21,R22,R23,R24 2RS1-16-151J R Chip Resistance Table2 136-174MHz Parts List(Electrics Section) Part No. Part Name Quantity Location 0SS1-4105-HMC SxM8010H/G mainboard SMT material...
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TM840 Service Manual 1DZ1-HZU5CLL R SMD zener diode (out of production) 1DZ1-PESD24V0S1UB SMD zener diode 1DZ1-PESD3V3S1UB SMD zener diode D61,D57,D62,D58,D59,D60, 1DZ1-PESD5V0S1UB SMD zener diode DP770, DP780, STP,KH620 D55,D51,D50,D49,D20,D21,D22,D46,D47,D48,D52,D53,D54,D56 1DR1-SMCJ20A SMD diode 4PE1-16-F2-G R SMD LED LED2 1DZ1-LM3Z18VT1G SMD zener diode...
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TM840 Service Manual 1IS1-MAX98400B D-type high power amplifier 1IS1-MC74VHC1GT66 High-speed CMOS analog switching IC U30,U110 1IM1-MT47H64M16 SMD memorizer IC 1IP1-OMAPL138BZWT3 Dual-core CPU 1IS1-PCF8563TS SMD specialized IC 1IS1-SKY72310 PLL chip U103 1IS1-SYM25DHW SMD frequency mixer IC3003 1IS1-TA75W01FU R SMD specialized IC...
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TM840 Service Manual R23,R24,R25,R26,R31,R32,R33,R34,R35,R37,R39,R40,R42,R45,R62,R66,R69,R70,R71,R74,R78,R79,R80,R81,R83,R85,R86,R87,R91,R107,R , 、 108,R136,R156,R221 R576 2RS1-16-103J R Chip resistor , R577,R76,R218,R322,R1035,R377,R381,R211,R220,R208,R234,R235,R215,R4002,R4007,R4008,R64,R65,R68,R366,R312,R368 R337,R413,R422,R376,R380R14,R126,R245,R190,R258,R279,R222, 2RS1-16-101J R Chip resistor R226,R77,R355,R370,R103,R104,R67,R99,R101,R105,R229,R210,R242,R290,R293,R294,R344,R360,R363,R216,R319 2RS1-16-330J R Chip resistor R119,R299,R52,R53,R55,R56,R58,R59,R96,R97,R98,R117,R100,R255,R256,R257,R118,R102,R200 2RE1-16-4302 R SMD precision resistor R137 2RE1-16-8201 R SMD precision resistor R249 2RS1-16-510J R Chip resistor R44,R259,C177,C178,R323...
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TM840 Service Manual 2RS1-16-391J Chip resistor R408 2RS1-16-224J R Chip resistor R247 2RS1-16-124J R Chip resistor R246 2RS1-16-824J Chip resistor R261,R262,R263,R3011,R3013 2RE1-16-2002 SMD precision resistor R236 2RS1-10-330J R Chip resistor R282.R283.R285.R286 2RS1-16-151J R Chip resistor R339,R430、R431 2RS1-16-390J Chip resistor R326,R429,R338...
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TM840 Service Manual 2CC1-16-C0G500-100D R Chip multilayer capacitor C81,C82,C35,C36,C167,C297,C377,C381 2CC1-16-C0G500-110J R Chip multilayer capacitor C529 2CC1-16-C0G500-120J R Chip multilayer capacitor C172,C513 2CC1-16-C0G500-150J R Chip multilayer capacitor C284,C437,R195,R420,C474,C476,C500 2CC1-16-C0G500-200J R Chip multilayer capacitor C3005,C268 2CC1-16-C0G500-220J R Chip multilayer capacitor C239,C281,C462,C494,C469,C258,C259,C3007 2CC1-16-C0G500-270J...
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TM840 Service Manual 2CT1-TP20-100-100M R SMD tantalum capacitor C176 2CC1-20-Y5V160-106Z Chip multilayer capacitor C30,C31,C29,C90 2CC1-20-Y5V160-225Z Chip multilayer capacitor C361,C360 2CC1-32-C0G102-3R0J R Chip multilayer capacitor C591,C587 C413 , C323,C181,C195,C188 , C189 , C243,C246,C418,C420,C4024,C4029,C414,C290,C192,C193,C197,C241,C242,C304,C305,C347, 2CT1-TS32-160-100M R SMD tantalum capacitor C348,C328,C322,C327,C331,C326,C394,C600,C28,C26,C108,C27 2CT1-TS32-350-R10M R SMD tantalum capacitor...
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TM840 Service Manual 2 2 R U108 UMC4 R203 RXVCO_5V RX_VCO_H C524 C517 R345 3 3 n H 0.1UF 220p TO_PLL 6.8k L117 330n C380 1 0 0 p TX_TOPLL C101 C496 C472 R359 220p 0.1UF 3.3K R355 C492 220p...
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TM840 Service Manual RXLO1 RX_5V R315 TP3001BPF TP2 BPF C382 C477 C478 C483 C493 C491 C487 HVC131 2 2 n H 2 2 n H 2 2 n H C256 2 2 n H 2 2 n H C257 C260...
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