Mounting Oil Filter; Mounting The Engine Sprocket - KTM 400-660 LC4 1998-2005 Repair Manual

SXC/SMC from 2003
M6x65
M6x55
1
M6x30

Mounting oil filter

– Fit oil filter with rubber gasket onto the connection in the oil filter
– Fit a new O-ring into the oil filter cover groove or use new gasket

Mounting the engine sprocket

3
– Lubricate O-ring (25x2 mm) with oil and slide over countershaft.
– Slide distance bushing
2
NOTE: The distance bushing for Duke and Supermoto-models is 2mm
thicker.
D
– Fit the engine sprocket with the collar facing the housing.
– Apply Loctite 243 to thread of sprocket bolt.
– Mount spring retainer
– Apply counterpressure with the sprocket holding spanner and
4
NOTE: Tighten bolts with quality 8.8 to 40 Nm (+ Loctite 243), bolts
with quality 10.9 to 60 Nm (+ Loctite 243).
NOTE (from model 2003 on):
5
A collar nut
models instead of a collar screw.
cover.
and fix the oil filter cover with the 3 bolts, tighten bolts with 5 Nm.
position.
!
O NOT REVERSE DUST LIP OF THE SHAFT SEAL
NOTE: For Duke and Supermoto-models an additional 2 mm washer is
used.
2
tighten sprocket bolt.
and a lock washer
4
Tightening torque off the collar nut: Loctite 243 + 60 Nm
in position so that O-ring is in correct
1
CAUTION
.
and sprocket bolt .
3
are installed in some of the
5
6-6F
!