KTM 400-660 LC4 1998-2005 Repair Manual page 90

6-3E
1
2
4
9
8
– Insert shift roller
piece facing up.
– Hook the shift forks into the shift roller and mount shift rails
3
The shorter shift rail
– Before mounting the shift mechanism support, check whether the
two dowels have been fitted.
– Mount shift mechanism support, secure the two bolts
243 and tighten.
4
– Put the washer (6.2x18x2 mm), the locking lever, the locking spring
bushing and the locking lever spring onto the third bolt.
– Apply Loctite 243 to the thread of the bolt and mount it.
– Pull locking lever
6
– Put the shift drum locating device
Loctite 243 to the thread of the bolt and fix the shift drum locating
device.
5
– Oil the O-rings and grease the shank of the shift shaft.
– Slide preassembled shift shaft into kickstarter shaft.
– At the same time, push back the slide plate
the ends of the return spring
of the shift mechanism support
7
1
into the housing with the holder for the locking
3
must be fitted to the main shaft.
5
away from the shift roller.
6
onto the shift roller, apply
9 are resting against the centering cup
8
.
2 3
+ .
4 with Loctite
7
and make sure that