Parting Of Engine Housing; Removing The Shift Mechanism - KTM 400-660 LC4 1998-2005 Repair Manual

4-15E
2
5

Parting of engine housing

– Loosen the crankshaft locking bolt.
– Tip ignition side upwards and remove all the housing bolts.
– Release engine mount on engine repair stand.
– Lift right hand housing half with suitable tools bearing on the bosses
provided, or part with a few light plastic mallet blows against the
counter shaft.
L
EVERING APART WITH A SCREW
THE SEALING SURFACES ARE EASILY DAMAGED
– Remove housing-half and gasket.
– Take the stop disc
1
housing).
– Take the O-ring
– Remove the crankshaft from the bearing by hand.
– Take the inner ring
off the countershaft.
3
4

Removing the shift mechanism

– Push back slide plate
shaft.
– Remove allan head bolt
6
!
CAUTION
-
DRIVER OR SIMILAR TOOL MUST BE AVOIDED
.
1
off the main shaft (can stick to the inside of the
2
off the countershaft.
3
of the roller bearing and the O-ring below
5
and pull shift shaft out of the kickstarter
6
and detach locking piece.
!
,
SINCE
4