Mounting The Electric Starter Drive; Mounting The Ignition (Kokusan 4K-2) - KTM 400-660 LC4 1998-2005 Repair Manual

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4
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Mounting the electric starter drive

– Insert the woodruff key into the crankshaft.
– Slide 2 needle bearings
– Slide the needle bearing
– Oil the needle bearings.
2
– Mount the freewheel gear
3

Mounting the ignition (Kokusan 4K-2)

– Degrease the cones of flywheel and crankshaft.
– Thoroughly oil the freewheel and mount the flywheel.
NOTE: Turn the reduction gear for easier mounting of the flywheel.
– Mount disk with the nut.
– Use the holding tool
tighten the hexagon nut with 150 Nm.
!
5
T
O AVOID DISTORTION OF THE CRANK WEB
LOCKING BOLT TO TIGHTEN THE HEXAGON NUT OF THE FLYWHEEL
– Insert 2 dowels into the housing.
– Apply silicone to both sealing surfaces and mount a new gasket.
– Mount the preassembled starter flange and use 4 bolts to fasten the
starter flange.
1
onto the bearing pin of the reduction gear.
2
onto the crankshaft.
3
and the reduction gear
5
584.29.012.000 to hold the flywheel and
CAUTION
,
NEVER MOUNT THE CRANKSHAFT
6-16E
4
.
!
.