Endress+Hauser Proline Promag Operating Instructions Manual
Endress+Hauser Proline Promag Operating Instructions Manual

Endress+Hauser Proline Promag Operating Instructions Manual

Electromagnetic sensor

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KA01216D/06/EN/03.17
71360077
Products
Brief Operating Instructions
Proline Promag
Part 1 of 2
Electromagnetic sensor
These Instructions are Brief Operating Instructions; they are
not a substitute for the Operating Instructions pertaining to
the device.
These Brief Operating Instructions contain all of the
information on the sensor. Please also follow the Brief
Operating Instructions for the transmitter during
commissioning →  3.
Solutions
Services

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Summary of Contents for Endress+Hauser Proline Promag

  • Page 1 Products Solutions Services KA01216D/06/EN/03.17 71360077 Brief Operating Instructions Proline Promag Part 1 of 2 Electromagnetic sensor These Instructions are Brief Operating Instructions; they are not a substitute for the Operating Instructions pertaining to the device. These Brief Operating Instructions contain all of the information on the sensor.
  • Page 2: Serial Number

    Proline Promag Order code: XXXXX-XXXXXX Ser. no.: XXXXXXXXXXXX Ext. ord. cd.: XXX.XXXX.XX Serial number www.endress.com/deviceviewer Endress+Hauser Operations App A0023555 Endress+Hauser...
  • Page 3 These Brief Operating Instructions are the Sensor Brief Operating Instructions. The "Transmitter Brief Operating Instructions" are available via: • Internet: www.endress.com/deviceviewer • Smart phone/tablet: Endress+Hauser Operations App Detailed information about the device can be found in the Operating Instructions and the other documentation: • Internet: www.endress.com/deviceviewer...
  • Page 4 Table of contents Proline Promag Table of contents Document information ............5 Symbols used .
  • Page 5: Document Information

    Proline Promag Document information Document information Symbols used 1.1.1 Safety symbols Symbol Meaning DANGER! DANGER This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury. WARNING! This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in WARNING serious or fatal injury.
  • Page 6 Document information Proline Promag Symbol Meaning Protective ground connection A terminal which must be connected to ground prior to establishing any other connections. Equipotential connection A connection that has to be connected to the plant grounding system: This may be a potential equalization line or a star grounding system depending on national or company codes of practice.
  • Page 7: Basic Safety Instructions

    Proline Promag Basic safety instructions Basic safety instructions Requirements for the personnel The personnel must fulfill the following requirements for its tasks: ‣ Trained, qualified specialists must have a relevant qualification for this specific function and task. ‣ Are authorized by the plant owner/operator.
  • Page 8: Workplace Safety

    Verification for borderline cases: ‣ For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance in verifying the corrosion resistance of fluid-wetted materials, but does not accept any warranty or liability as minute changes in the temperature, concentration or level of contamination in the process can alter the corrosion resistance properties.
  • Page 9: It Security

    Incoming acceptance and product identification It meets general safety standards and legal requirements. It also complies with the EU directives listed in the device-specific EU Declaration of Conformity. Endress+Hauser confirms this by affixing the CE mark to the device. IT security We only provide a warranty if the device is installed and used as described in the Operating Instructions.
  • Page 10: Product Identification

    A0029318 • If one of the conditions is not satisfied, contact your Endress+Hauser Sales Center. • Depending on the device version, the CD-ROM might not be part of the delivery! The Technical Documentation is available via the Internet or via the Endress+Hauser Operations App.
  • Page 11: Storage And Transport

    Proline Promag Storage and transport Order code: Ser. no.: Ext. ord. cd.: Order code: Ser. no.: Ext. ord. cd.: A0030196  1 Example of a nameplate Order code Serial number (Ser. no.) Extended order code (Ext. ord. cd.) 2-D matrix code (QR code) For detailed information on the breakdown of the specifications on the nameplate, see the Operating Instructions for the device .
  • Page 12 Storage and transport Proline Promag A0029252 Do not remove protective covers or caps installed on process connections. They prevent mechanical damage to the sealing surfaces and contamination in the measuring tube. 4.2.1 Measuring devices without lifting lugs WARNING Center of gravity of the measuring device is higher than the suspension points of the webbing slings.
  • Page 13: Installation

    Proline Promag Installation CAUTION Risk of damaging the magnetic coil ‣ If transporting by forklift, do not lift the sensor by the metal casing. ‣ This would buckle the casing and damage the internal magnetic coils. A0029319 Installation Installation conditions 5.1.1...
  • Page 14 Installation Proline Promag A0028981  2 Installation in a down pipe Vent valve Pipe siphon Length of down pipe Installation in partially filled pipes A partially filled pipe with a gradient necessitates a drain-type configuration. A0029257 Orientation The direction of the arrow on the sensor nameplate helps you to install the sensor according to the flow direction.
  • Page 15 Proline Promag Installation An optimum orientation position helps avoid gas and air accumulations and deposits in the measuring tube. Horizontal orientation (transmitter at top) A0015589 A0017195  3 Promag D 1 Measuring electrodes for signal detection A0029344 A0028998  4 Promag E, L, P, W ...
  • Page 16 Installation Proline Promag Inlet and outlet runs ≥ 5 x DN ≥ 2 x DN A0028997 Promag W 400 To keep within the in-service maximum permissible errors for custody transfer no additional requirements apply with regard to the graphic illustrated above.
  • Page 17 Proline Promag Installation Thermal insulation Promag P 300/500 Pipes generally have to be insulated if they carry very hot fluids to avoid energy losses and prevent accidental contact with pipes at temperatures that could cause injury. Guidelines regulating the insulation of pipes have to be taken into account.
  • Page 18 Installation Proline Promag Adapters [mbar] 8 m/s 7 m/s 6 m/s 5 m/s 4 m/s 3 m/s max. 8° 2 m/s 1 m/s d / D A0029002 5.1.3 Special mounting instructions Promag 200, 400 Display protection ‣ To ensure that the optional display guard can be easily opened, maintain the following...
  • Page 19 Proline Promag Installation A0029320  7 Engineering unit in m(ft) For detailed information on replacing the cable gland on the connection housing, see the Transmitter Brief Operating Instructions. Promag W 400, W 500 Permanent immersion in water A fully welded remote version with IP68 protection is optionally available for permanent immersion in water ≤...
  • Page 20: Mounting The Measuring Device

    Installation Proline Promag Buried applications A remote version with IP68 protection is optionally available for buried applications. The measuring device meets the requirements of certified corrosion protection Im1/Im2/Im3 according to EN ISO 12944. It can be used directly in buried applications without having to take any additional precautions for the measuring device.
  • Page 21 Proline Promag Installation For mounting on a post: • Proline 500 – digital transmitter – Open-ended wrench AF 10 – Torx screwdriver TX 25 • Proline 500 transmitter Open-ended wrench AF 13 • Open-ended wrench AF 13 For wall mounting: Drill with drill bit ⌀...
  • Page 22 Installation Proline Promag Install the measuring device or turn the transmitter housing so that the cable entries do not point upwards.  A0029263 Promag D Seals Comply with the following instructions when installing seals: • Use seals with a hardness rating of 70° Shore.
  • Page 23 Proline Promag Installation A0018060  9 Mounting the sensor Washer Mounting bolts Centering sleeve Seal Arranging the mounting bolts and centering sleeves The device is centered using recesses on the sensor. The arrangement of the mounting bolts and the use of the centering sleeves supplied depend on the nominal diameter, the flange standard and the diameter of the pitch circle.
  • Page 24 Installation Proline Promag Nominal diameter Process connection [mm] [in]5 EN 1092-1 (DIN 2501) ASME B16.5 JIS B2220 2 ½ – A0029495 A0029494 A0029496 A0029497 A0029498 A0029500 A0029499 A0029499 1 = Mounting bolts with centering sleeves 2 = EN (DIN) flange: 4-hole → with centering sleeves 3 = EN (DIN) flange: 8-hole →...
  • Page 25 In particular, it is absolutely essential to secure the sensor additionally if plastic process connections are used. An appropriate wall mounting kit can be ordered separately as an accessory from Endress+Hauser. Seals • In the case of metal process connections, the screws must be tightened securely. The process connection forms a metal connection with the sensor, which ensures a defined compression of the seal.
  • Page 26 Installation Proline Promag DN 2…25 DN 40…1 0 1/12… 1") (1 ½… ") A0019804  10 Seals of process connections, Promag H 100 Process connections with O-ring seal Process connections with aseptic molded seal, DN 2 to 25 (1/12 to 1") Process connections with aseptic molded seal, DN 40 to 150 (1 ½...
  • Page 27 • Grounding rings can be ordered separately as an accessory from Endress+Hauser . When ordering make sure that the grounding rings are compatible with the material...
  • Page 28 Installation Proline Promag Mount the process connection back on the sensor. When doing so, make sure to observe the maximum screw tightening torques for lubricated threads: 7 Nm (5,2 lbf ft) Welding the sensor into the pipe (welding connections) WARNING Risk of destroying the electronics! ‣...
  • Page 29 Proline Promag Installation Wall mounting 17 (0.67) 14 (0.55) 5.8 (0.23) 5.8 (0.23) 149 (5.85) A0029054  13 Engineering unit mm (in) Post mounting WARNING Excessive tightening torque applied to the fixing screws on plastic housing! Risk of damaging the plastic transmitter.
  • Page 30 Installation Proline Promag ø 20…70 TX 25 ø ( 0.79…2.75) SW 10 A0029051  14 Engineering unit mm (in) 5.2.5 Mounting the transmitter housing: Proline 500 CAUTION Ambient temperature too high! Danger of electronics overheating and housing deformation. ‣ Do not exceed the permitted maximum ambient temperature .
  • Page 31: Wall Mounting

    Proline Promag Installation 20 70 … ( 0.79 to 2.75) SW 13 A0029057  15 Engineering unit mm (in) Wall mounting 18 (0.71) 10 (0.39) 20 (0.79) 100 (3.94) A0029068  16 Engineering unit mm (in) Endress+Hauser...
  • Page 32: Post-Installation Check

    Disposal Proline Promag Post-installation check Is the device undamaged (visual inspection)?  Does the measuring device conform to the measuring point specifications? For example: • Process temperature  • Process pressure (refer to the section on "Pressure-temperature ratings" in the "Technical Information"...
  • Page 33: Appendix

    Proline Promag Appendix Appendix Screw tightening torques For detailed information on the screw tightening torques, see the "Mounting the sensor" section of the Operating Instructions for the device Please note the following: • The screw tightening torques listed below apply only to lubricated threads and to pipes not subjected to tensile stress.
  • Page 34 Appendix Proline Promag Nominal diameter Mounting bolts Length Max. screw tightening torque [Nm] Centering sleeve ([lbf · ft]) for a process flange with ... [mm] [in] [in] [in] smooth seal face Raised face 4 × UNC 5/8" × 9,25 –...
  • Page 35 Proline Promag Appendix Nominal diameter Pressure rating Screws Max. screw tightening torque [Nm] [mm] [bar] [mm] PTFE PN 16 8 × M16 PN 40 8 × M24 PN 16 8 × M20 PN 40 8 × M24 PN 10 8 × M20 PN 16 12 ×...
  • Page 36 Appendix Proline Promag Screw tightening torques for ASME B16.5; Class 150, 300 Nominal diameter Pressure rating Screws Max. screw tightening torque [Nm] ([lbf · ft]) [mm] [in] [psi] [in] PTFE ½ Class 150 4 × ½ 6 (4) – (–) ½...
  • Page 37 Proline Promag Appendix Nominal diameter Pressure rating Screws Max. screw tightening torque [Nm] [mm] [bar] [mm] PTFE 4 × M16 4 × M16 4 × M16 8 × M16 4 × M16 8 × M16 8 × M16 8 × M20 8 ×...
  • Page 38 Appendix Proline Promag 7.1.3 Promag L Screw tightening torques for EN 1092-1 (DIN 2501); PN 6, 10, 16 Nominal Pressure rating Screws Max. screw tightening torque [Nm] diameter [mm] [bar] [mm] Hard rubber Polyurethane PTFE PN 10/16 4 × M12 –...
  • Page 39 Proline Promag Appendix Nominal Pressure rating Screws Max. screw tightening torque [Nm] diameter [mm] [bar] [mm] Hard rubber Polyurethane PTFE PN 6 24 × M27 – PN 10 24 × M30 – PN 16 24 × M36 – PN 6 24 ×...
  • Page 40 Appendix Proline Promag Screw tightening torques for ASME B16.5; Class 150 Nominal diameter Screws Max. screw tightening torque [Nm] ([lbf · ft]) [mm] [in] [in] Hard rubber Polyurethane PTFE 4 × 5/8 – 5 (4) 14 (13) 1 ½ 8 × 5/8 –...
  • Page 41 Proline Promag Appendix Nominal diameter Screws Max. screw tightening torque [Nm] ([lbf · ft]) [mm] [in] [in] Hard rubber Polyurethane PTFE 2 150 64 × 2 931 (687) – – 2 300 68 × 2 ¼ 1 048 (773) –...
  • Page 42 Appendix Proline Promag Nominal diameter Screws Max. screw tightening torque [Nm] [mm] [mm] Hard rubber Polyurethane PTFE 1 000 24 × M33 – – 1 200 32 × M33 – – 7.1.4 Promag W Screw tightening torques for EN 1092-1 (DIN 2501); PN 6, 10, 16, 25, 40...
  • Page 43 Proline Promag Appendix Nominal diameter Pressure rating Screws Max. screw tightening torque [Nm] [mm] [bar] [mm] Hard rubber Polyurethane PN 10 16 × M20 PN 16 16 × M24 PN 25 16 × M30 PN 6 16 × M20 PN 10 16 ×...
  • Page 44 Appendix Proline Promag Nominal diameter Pressure rating Screws Max. screw tightening torque [Nm] [mm] [bar] [mm] Hard rubber Polyurethane 1 000 PN 10 28 × M33 1 000 PN 16 28 × M39 1 000 PN 25 28 × M52...
  • Page 45 Proline Promag Appendix Nominal diameter Pressure rating Screws Max. screw tightening torque [Nm] ([lbf · ft]) [mm] [in] [psi] [in] Hard rubber Polyurethane Class 150 8 × 5/8 42 (31) 31 (23) Class 300 8 × ¾ 58 (43) 40 (30) Class 150 8 ×...
  • Page 46 Appendix Proline Promag Screw tightening torques for AS 2129; Table E Nominal diameter Screws Max. screw tightening torque [Nm] [mm] [mm] Hard rubber Polyurethane 4 × M16 – 4 × M16 – 8 × M16 – 8 × M20 –...
  • Page 47 Proline Promag Appendix Nominal diameter Screws Max. screw tightening torque [Nm] [mm] [mm] Hard rubber Polyurethane 12 × M24 – 12 × M24 – 16 × M24 – 16 × M27 – 20 × M27 – 20 × M30 –...
  • Page 48 Appendix Proline Promag Nominal diameter Pressure rating Screws Max. screw tightening torque [Nm] [mm] [bar] [mm] Hard rubber Polyurethane 12 × M20 12 × M22 12 × M22 12 × M24 16 × M22 16 × M24 Endress+Hauser...
  • Page 52 www.addresses.endress.com...

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