Endress+Hauser Prosonic S Series Technical Information

Endress+Hauser Prosonic S Series Technical Information

Ultrasonic sensors for non-contact continuous level and flow measurement; for connection to the transmitters endress+hauser fmu90 and endress+hauser fmu95
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Technical Information
Prosonic S
FDU90/91/91F/92/93/95/96
Ultrasonic sensors for non-contact continuous
level and flow measurement;
for connection to the transmitters FMU90 and FMU95
FDU91
FDU90
Application
• Continuous, non-contact level measurement of fluids,
pastes, sludges and powdery to coarse bulk materials
• Flow measurement in open channels and measuring
weirs
• Maximum measuring range
– FDU90:
3 m in fluids
1.2 m in bulk materials
– FDU91/FDU91F:
10 m in fluids
5 m in bulk materials
– FDU92:
20 m in fluids
10 m in bulk materials
– FDU93:
25 m in fluids
15 m in bulk materials
– FDU95:
45 m in bulk materials
– FDU96:
70 m in bulk materials
• Suited for explosion hazardous areas
TI396F/00/en/07.09
71098284
FDU92
FDU93
FDU91F
FDU95
FDU96
Your benefits
• Non-contact measurement method; minimizes service
requirements
• Integrated temperature sensor for time-of-flight
correction. Accurate measurements are possible, even
if temperature changes are present
• Hermetically welded PVDF sensors FDU91/92 for
fluid measurement; for highest chemical resistance
• Integrated automatical sensor detection for
transmitters FMU90; simple commissioning
• Can be installed up to 300 m from the transmitter
• Suited for rough ambient conditions thanks to separate
installation from the transmitter
• Reduced build-up formation because of the self-
cleaning effect
• Integrated heating against a build-up of ice at the
sensor (optional); ensures reliable measurement
• Weather resistant and flood-proof (IP68)
• Dust-Ex and Gas-Ex certificats available (ATEX, FM,
CSA)

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Summary of Contents for Endress+Hauser Prosonic S Series

  • Page 1 Technical Information Prosonic S FDU90/91/91F/92/93/95/96 Ultrasonic sensors for non-contact continuous level and flow measurement; for connection to the transmitters FMU90 and FMU95 FDU91 FDU95 FDU92 FDU90 FDU93 FDU91F FDU96 Application Your benefits • Continuous, non-contact level measurement of fluids, • Non-contact measurement method; minimizes service pastes, sludges and powdery to coarse bulk materials requirements •...
  • Page 2: Table Of Contents

    Prosonic S FDU90/91/91F/92/93/95/96 Table of Contents Function and system design..... 3 Materials ......... . 20 Connecting cable .
  • Page 3: Function And System Design

    Prosonic S FDU90/91/91F/92/93/95/96 Function and system design Measuring principle FDU9x Prosonic S FMU90 100% Prosonic S FDU9x FMU90 L00-FMU90xxx-15-00-08-xx-009 BD: blocking distance; D: distance from sensor membrane to fluid surface; E: empty distance F: span (full distance); L: level; V: volume (or mass); Q: flow The sensor transmits ultrasonic pulses in the direction of the product surface.
  • Page 4: Blocking Distance

    Prosonic S FDU90/91/91F/92/93/95/96 Blocking distance The level L may not extend into the blocking distance BD. Level echoes within the blocking distance can not be evaluated due to the transient characteristics of the sensor and thus a reliable measurement is not possible. The blocking distance BD is dependent on the type of sensor: FDU96 FDU95...
  • Page 5: Input

    Attenuation calm 0 dB waves 5 ... 10 dB strong turbulence (e.g. stirrers) 10 ... 20 dB foaming ask Endress+Hauser Bulk material surface Attenuation hard, rough (e.g. rubble) 40 dB soft (e.g. peat, dust-covered clinker) 40 ... 60 dB Dust...
  • Page 6: Operating Frequency

    For details refer to Technical Information TI397F. Note! The power for the sensor heater can be supplied by the power supply RNB130 from Endress+Hauser (see chapter "Accessories"). Endress + Hauser...
  • Page 7: Electrical Connection

    Prosonic S FDU90/91/91F/92/93/95/96 Electrical connection Connection diagram FDU90/91/92 FDU90/91 (FDU80/80F/81/81F/82) (FDU80/81) max. 30 m BN BU FDU90/91/92 max. 300 m (FDU80/80F/81/81F/82) 24 VDC (12) (13) (12) (13) (14) (14) FMU90 FMU90 FDU91F/93/95/96 FDU91F/93/95/96 (FDU83/84/85/86) (FDU83/84/85/86) max. 30 m FDU91F/93/95/96 RD GNYE RD GNYE max.
  • Page 8: Connection Hints

    Caution! If the terminal box is installed in explosion hazardous areas, all applicable national guidelines must be observed. Suitable extension cables can be obtained from Endress+Hauser (s. chapter "Accessories") Alternatively, cables with the following properties can be used: • Number of cores according to the connection diagram (see above) •...
  • Page 9: Shortening The Sensor Cable

    Prosonic S FDU90/91/91F/92/93/95/96 Shortening the sensor cable If required, the sensor cable can be shortened. Please note: • Do not damage the cores when removing the insulation. • The cable is shielded by a metallic braiding. This shielding serves as a return cable and corresponds to the black (BK) strand of the unshortened cable.
  • Page 10: Installation Conditions

    Prosonic S FDU90/91/91F/92/93/95/96 Installation conditions Installation options (Examples) FAU40 Zone 21 Zone 20 L00-FDU9xxxx-17-00-00-xx-001 A: at girder or angle bracket; B: with alignment unit FAU40; in ATEX Zone 20 the alignment unit can be used for zone separation; C: with a 1" sleeve welded to a grating FDU9x FDU9x L00-FDU9xxxx-17-00-00-xx-007...
  • Page 11: Installation Conditions For Level Measurements

    Prosonic S FDU90/91/91F/92/93/95/96 Installation conditions for level measurements 1/6D α L00-FDU9xxxx-17-00-00-xx-003 • If possible, install the sensor so that its lower edge projects into the vessel. • Make sure, that the maximum level does not reach into the blocking distance (BD, see table). •...
  • Page 12: Installation Conditions For Flow Measurements

    Prosonic S FDU90/91/91F/92/93/95/96 Installation conditions for flow • Install the sensor at the inflow side (A), above the maximum water level H plus the blocking distance BD. measurements • Position the sensor in the middle of the channel or weir. •...
  • Page 13: Flush Mounting With

    Prosonic S FDU90/91/91F/92/93/95/96 Flush mounting with The FDU91F sensor can be flush mounted using a FAU80 slip-on flange. Flanges in polypropylene (PPs) should slip-on flange FAU80 only be used with pressures up to 1.5 bar , flanges in 316L also above. ø...
  • Page 14: Nozzle Installation

    Prosonic S FDU90/91/91F/92/93/95/96 Nozzle installation Install the sensor at a height so that the blocking distance BD is not undershot, even at maximum fill level. Use a pipe nozzle if you cannot maintain the blocking distance in any other way. The interior of the nozzle must be smooth and may not contain any edges or welded joints.
  • Page 15: Ultrasound Guide Pipe

    Prosonic S FDU90/91/91F/92/93/95/96 Ultrasound guide pipe In narrow shafts with strong interference echoes, we recommend using an ultrasound guide pipe (e.g. PE or PVC wastewater pipe) with a minimum diameter of 100 mm (for FDU91). Make sure that the pipe is not soiled by accumulated dirt.
  • Page 16: Ambient Conditions

    Prosonic S FDU90/91/91F/92/93/95/96 Ambient conditions Ingress protection tested according to IP68/NEMA6P (24 h at 6 ft under water surface) Vibration resistance DIN EN 600068-2-64; 20 ... 2000 Hz; 1 (m/s /Hz; 3x100 min. Storage temperature identical to process temperature, see below Thermal shock resistance according to DIN EN 60068-2-14;...
  • Page 17: Mechanical Construction

    Prosonic S FDU90/91/91F/92/93/95/96 Mechanical construction Counter nut G1 • Is supplied for the sensor FDU90, FDU91, FDU91F and FDU92 with a metric G1 thread. • Material: PA • Gasket (EPDM) is supplied SW41 41AF L0=-FDU9xxxx-06-00-00-xx-004 A: Gasket Dimensions FDU90 FDU90-*G*** FDU90-*N*** FDU90-*W*** ø75...
  • Page 18: Dimensions Fdu91F

    Prosonic S FDU90/91/91F/92/93/95/96 Dimensions FDU91F FDU91F - #G## FDU91F - #S## FDU91F - #F## FDU91F - #N## FDU91F - #T## G1” / NPT1” Æ80 Æ80 Æ80 Æ76 Æ76 Æ97.5 Æ119 (FDU91F-#S##) Æ76 Æ106 (FDU91F-#T##) Æ97.5 L00-FDU91Fxx-06-00-00-xx-001 Dimensions in mm A: Cable gland for approval versions FDU91F-C/D/E/G/H/J/R/U/V B: Conduit connection NPT 1/2"...
  • Page 19: Dimensions Fdu95

    Prosonic S FDU90/91/91F/92/93/95/96 Dimensions FDU95 G1" / NPT1" Ø235 L00-FDU95xxx-06-00-00-xx-001 Dimensions in mm A: Cable gland for approval versions FDU95-C/D/E/H/J/R/U/W/1 B: Conduit connection NPT 1/2" for approval versions FDU95-P/T The conduit connection is partly potted (half-filled). Dimensions FDU96 G1" / NPT1" Ø198 L00-FDU96xxx-06-00-00-xx-001 Dimensions in mm...
  • Page 20: Weight

    Prosonic S FDU90/91/91F/92/93/95/96 Weight Sensor Weight (including 5 m cable) FDU90 • approx. 0.9 kg without flooding protection tube • approx. 1.0 kg with flooding protection tube FDU91 approx. 1.1 kg FDU91F approx. 1.6 kg FDU92 approx. 2 kg FDU93 approx.
  • Page 21: Certificates And Approvals

    Prosonic S FDU90/91/91F/92/93/95/96 Certificates and Approvals CE mark The measuring system meets the legal requirements of the EC-guidelines. Endress+Hauser confirms the instrument passing the required tests by attaching the CE-mark. Ex approval The available certificates are listed in the ordering information. Note the associated safety instructions (XA) and control or installation drawings (ZD).
  • Page 22: Ordering Information

    Prosonic S FDU90/91/91F/92/93/95/96 Ordering information Product structure FDU90 Approval IEC Ex t IIIC IP65 Da/Db, Ex ma II T6/T5 Gb (in preparation) IEC Ex ma IIC T6 Gb (in preparation) ATEX II 1/2 D, ATEX II 2G Ex ma II T6 (in preparation) ATEX II 3G Ex nA II T6 (in preparation) ATEX II 3D (in preparation) ATEX II 2G Ex ma II T6 (in preparation)
  • Page 23: Product Structure Fdu91

    Prosonic S FDU90/91/91F/92/93/95/96 Product structure FDU91 Approval IEC Ex t IIIC IP6x Da/Db, Ex t IIIC IP6x Db, Ex ma IIC T6 Gb IEC Ex ma IIC T6 Gb ATEX II 1/2 D, ATEX II 2G Ex ma II T6 ATEX II 3G EEx nA II T6 (in preparation) ATEX II 3D (in preparation) ATEX II 2G EEx ma II T6...
  • Page 24: Product Structure Fdu91F

    Prosonic S FDU90/91/91F/92/93/95/96 Product structure FDU91F Approval IEC Ex t IIIC IP6x Da/Db, Ex t IIIC IP6x Db, Ex ma IIC T6 Gb IEC Ex ma IIC T6 Gb ATEX II 1/2 D, ATEX II 2G Ex ma II T6 ATEX II 3G EEx nA II T6 (in preparation) ATEX II 3D (in preparation) ATEX II 2G Ex ma II T6...
  • Page 25: Product Structure Fdu92

    Prosonic S FDU90/91/91F/92/93/95/96 Product structure FDU92 Approval IEC Ex t IIIC IP6x Da/Db, Ex t IIIC IP6x Db, Ex ma IIC T6 Gb IEC Ex ma IIC T6 Gb ATEX II 1/2 D, ATEX II 2G Ex ma II T6 ATEX II 3G EEx nA II T6 (in preparation) ATEX II 3D (in preparation) ATEX II 2G Ex m II T6...
  • Page 26: Product Structure Fdu95

    Prosonic S FDU90/91/91F/92/93/95/96 Product structure FDU95 Approval IEC Ex t IIIC IP6x Da/Db, Ex t IIIC IP6x Db IEC Ex t IIIC T6 Gb, Ex t IIIC IP6x Da/Db, Ex t IIIC IP6x Db ATEX II 1/2 D ATEX II 3D (in preparation) ATEX II 2G Ex ma II T6, ATEX II 1/D FM Cl.II Div.1 Gr.E-G, zone 2,21,22 Non-hazardous area...
  • Page 27: Product Structure Fdu96

    Prosonic S FDU90/91/91F/92/93/95/96 Product structure FDU96 Approval IEC Ex t IIIC IP6x Da/Db, Ex t IIIC IP6x Db IEC Ex t IIIC T6 Gb, Ex t IIIC IP6x Da/Db, Ex t IIIC IP6x Db ATEX II 1/2 D, -40 ... +140 °C ATEX II 1/2 D, -40 ...
  • Page 28: Accessories

    Prosonic S FDU90/91/91F/92/93/95/96 Accessories Extension cable for sensors for Sensor Material Cable type Order code • FDU90 • FDU91 LiYCY/CUL 2x(0,75) 71027742 • FDU92 • FDU91F • FDU93 PVC (-40 ... +105 °C) LIYY/CUL 2x(0,75)D+1x0,75# 71027743 • FDU95 • FDU95 Silicone (-40 ...
  • Page 29: Flooding Protection Tube For Fdu90

    Prosonic S FDU90/91/91F/92/93/95/96 Flooding protection tube for FDU90 – G1-1/2 ø69 mm L00-FDU90xxx-15-00-00-xx-001 Usage The flooding protection tube prevents the level to rise into the blocking distance of the FDU90 sensor even if the sensor is flooded. The user can set a safety distance SD in the transmitter FMU90/FMU95 and define that a warning signal is generated as soon as the level rises into the safety distance.
  • Page 30: Cantilever

    Prosonic S FDU90/91/91F/92/93/95/96 Cantilever The cantilever is used to mount the sensors FDU90, FDU91 and FDU92 above open channels for example. L00-FMU4xxxx-06-00-00-yy-005 Material Order code galvanised steel 919790-0000 585 mm 250 mm 2 mm 200 mm 316Ti/1.4571 919790-0001 galvanised steel 919790-0002 1085 mm 750 mm...
  • Page 31: Mounting Frame

    Prosonic S FDU90/91/91F/92/93/95/96 Mounting Frame 33.7 Ø L00-FMU4x-00-00-00-yy-005 Height Material Order Code 700 mm galv. steel 919791-0000 700 mm 1.4301 (AISI 304) 919791-0001 1400 mm galv. steel 919791-0002 1400 mm 1.4301 (AISI 304) 919791-0003 Wall Bracket ø 33.7 L00-FMU4x-00-00-00-yy-006 Material Order Code galv.
  • Page 32: Mounting Bracket For Ceiling Mounting

    Prosonic S FDU90/91/91F/92/93/95/96 Mounting bracket for ceiling mounting ø5.6 ø35 L00-FDU9xxxx-00-00-00-xx-001 Dimsnsions in mm Technical Data • Suited for FDU90, FDU91, FDU91F and FUD92 • Material: 1.4404 • Order code: 71093130 Endress + Hauser...
  • Page 33: Alignment Unit Fau40

    Prosonic S FDU90/91/91F/92/93/95/96 Alignment unit FAU40 For measurements in solids, usage of the alignment unit FAU40 is recommended. It is designed for simple mounting and alignment of a FDU sensor on the product surface and can be used for zone separation in explosion hazardous areas.
  • Page 34: Power Supply Rnb130 For The Fdu90/Fdu91 Sensor Heater

    Prosonic S FDU90/91/91F/92/93/95/96 Power supply RNB130 for the Technical data FDU90/FDU91 sensor heater • Primary switched-mode power supply • Input: 100 - 240 V AC • Output: 24 V DC connection, max. 30 V in the event of a fault •...
  • Page 35: Supplementary Documentation

    Prosonic S FDU90/91/91F/92/93/95/96 Supplementary documentation Innovation booklet IN 003 Ultrasonic measurement - the solution for your application Technical Information TI 397F Technical Information for the transmitter Prosonic S FMU90 TI 179F Technical Information for the alignment unit FAU40 Operating instructions Depending on the instrument version, the following operating instructions are supplied with the Prosonic S (for transmitter FMU90) FMU90:...
  • Page 36: Safety Instructions

    Prosonic S FDU90/91/91F/92/93/95/96 Safety Instructions The following Safety Instructions are supplied with certified versions of the sensors. If the sensors are used in hazardous areas, comply with all the specifications in these Safety Instructions. Sensor version Certificate Safety Instructions ATEX •...
  • Page 37 Prosonic S FDU90/91/91F/92/93/95/96 Endress + Hauser...
  • Page 38 Prosonic S FDU90/91/91F/92/93/95/96 Endress + Hauser...
  • Page 39 Prosonic S FDU90/91/91F/92/93/95/96 Endress + Hauser...
  • Page 40 Instruments International Endress+Hauser Instruments International AG Kaegenstrasse 2 4153 Reinach Switzerland Tel. +41 61 715 81 00 Fax +41 61 715 25 00 www.endress.com info@ii.endress.com TI396F/00/en/07.09 71098284 FM+SGML 6.0 ProMoDo 71098284...

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