Endress+Hauser Prosonic S Series Technical Information

Endress+Hauser Prosonic S Series Technical Information

Ultrasonic sensors for non-contact continuous level and flow measurement, for connection to the transmitters endress+hauser fmu90 and endress+hauser fmu95
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Technical Information
Prosonic S
FDU90/91/91F/92/93/95/96
Ultrasonic sensors for non-contact continuous
level and flow measurement,
for connection to the transmitters FMU90 and FMU95
FDU91
FDU90
Application
• Continuous, non-contact level measurement of fluids,
pastes, sludges and powdery to coarse bulk materials
• Flow measurement in open channels and measuring
weirs
• Maximum measuring range
– FDU90: 3 m (9.8 ft) in fluids
1.2 m 3.9 ft) in bulk materials
– FDU91/FDU91F: 10 m (33 ft) in fluids
5 m (16 ft) in bulk materials
– FDU92: 20 m (66 ft) in fluids
10 m (33 ft) in bulk materials
– FDU93: 25 m (82 ft) in fluids
15 m (49 ft) in bulk materials
– FDU95: 45 m (148 ft) in bulk materials
– FDU96: 70 m (230 ft) in bulk materials
• Suited for explosion hazardous areas
TI00396F/00/EN/15.12
71197998
FDU92
FDU93
FDU91F
FDU95
FDU96
Your benefits
• Non-contact measurement method; minimizes service
requirements
• Integrated temperature sensor for time-of-flight
correction. Accurate measurements are possible, even
if temperature changes are present
• Hermetically welded PVDF sensors FDU91/92 for
fluid measurement, for highest chemical resistance
• Integrated automatical sensor detection for
transmitters FMU90, simple commissioning
• Can be installed up to 300 m (984 ft) from the
transmitter
• Suited for rough ambient conditions thanks to separate
installation from the transmitter
• Reduced build-up formation because of the self-
cleaning effect
• Integrated heating against a build-up of ice at the
sensor (optional), ensures reliable measurement
• Weather resistant and flood-proof (IP68)
• Dust-Ex and Gas-Ex certificats available (ATEX, FM,
CSA)

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Summary of Contents for Endress+Hauser Prosonic S Series

  • Page 1 Technical Information Prosonic S FDU90/91/91F/92/93/95/96 Ultrasonic sensors for non-contact continuous level and flow measurement, for connection to the transmitters FMU90 and FMU95 FDU91 FDU95 FDU92 FDU90 FDU93 FDU91F FDU96 Application Your benefits • Continuous, non-contact level measurement of fluids, • Non-contact measurement method; minimizes service pastes, sludges and powdery to coarse bulk materials requirements •...
  • Page 2: Table Of Contents

    Connecting cable ........21 Endress+Hauser...
  • Page 3: Function And System Design

    From D results the desired measuring value: • Level L • Volume V • Flow Q across measuring weirs or open channels Time-of-flight correction In order to compensate for temperature dependent time-of-flight changes, a temperature sensor (NTC) is integrated in the ultrasonic sensors. Endress+Hauser...
  • Page 4: Blocking Distance

    (ft) L00-FDU9xxxx-05-00-00-xx-002 A: Without flooding protection tube, B: With flooding protection tube, C: Reference point of the sensor Transmitter The sensors can be connected to the transmitter FMU90 and FMU95. The transmitter recognizes the type of sensor automatically. Endress+Hauser...
  • Page 5: Input

    0 dB waves 5 to 10 dB strong turbulence (e.g. stirrers) 10 to 20 dB foaming Please contact your Endress+Hauser sales representative. Bulk material surface Attenuation hard, rough (e.g. rubble) 40 dB soft (e.g. peat, dust-covered clinker) 40 to 60 dB...
  • Page 6: Operating Frequency

    For details refer to Technical Information TI00397F. • The power for the sensor heater can be supplied by the power supply RNB130 from Endress+Hauser ( ä 31 "Accessories").
  • Page 7: Electrical Connection

    D Grounding at the transmitter FMU90 1 Screen of the sensor cable 2 Terminal box 3 Screen of the extension cable Colours of the strands: YE = yellow; BK = black; RD = red; BU = blue; BN = brown; GNYE = green-yellow Endress+Hauser...
  • Page 8: Connection Hints

    Caution! If the terminal box is installed in explosion hazardous areas, all applicable national guidelines must be observed. Suitable extension cables can be obtained from Endress+Hauser ( ä 31 "Accessories") Alternatively, cables with the following properties can be used: • Number of cores according to the connection diagram ( ä 7 "Connection diagram") •...
  • Page 9: Shortening The Sensor Cable

    GNYE L00-FMU90xxx-04-00-00-xx-015 Colours of the strands: YE = yellow; BK = black; RD = red; BU = blue; BN = brown; GNYE = green-yellow Note! The blue (BU) and brown (BN) strands is only present for sensors with heater. Endress+Hauser...
  • Page 10: Installation

    • The sensor membrane is part of the measuring system and must not be damaged during installation. The counter nut with gasket is supplied for the sensors FDU90, FDU91 and FDU92 with a metric thread G 1" at the process connection. Endress+Hauser...
  • Page 11: Installation Conditions For Level Measurements

    1.05 (3.4) FDU92 11° 20 (66) 1.92 (6.3) FDU93 4° 25 (82) 0.87 (2.9) FDU95 5° 45 (148) 1.96 (6.4) FDU96 6° 70 (230) 3.6 (12) m (ft) Warning! All national guidelines applicable must be observed in explosion hazardous areas. Endress+Hauser...
  • Page 12: Installation Conditions For Flow Measurements

    Example: V-notch weir min. 3 H (= F) L00-FDU9xxxx-17-00-00-xx-005 BD: blocking distance, E: empty calibration, F: full calibration The installation distances of important flumes and weirs are specified in the Operating Instructions BA00289F (FMU90 with HART) and BA00293F (FMU90 with PROFIBUS). Endress+Hauser...
  • Page 13: Flush Mounting With Slip-On Flange Fau80

    23.9 (0.94) 228.6 (9.0) 19.1 (0.75) 190.5 (7.5) 4 (ANSI B 16.5) FAU80 - AHJ 316L (1.4435) FAU80 - KHP PP-FR JIS 10K 100A FF 18 (0.71) 210 (8.27) 19 (0.75) 175 (6.89) (JIS B 2220) FAU80 - KHJ 316L (1.4435) Endress+Hauser...
  • Page 14: Nozzle Installation

    • The process seal is not included in the delivery. • Endress+Hauser supplies DIN/EN flanges made of stainless steel AISI 316L with the material number 1.4404 or 1.4435. With regard to their temperature stability properties, the materials 1.4404 and 1.4435 are grouped under 13E0 in EN 1092-1 Tab.
  • Page 15: Ultrasound Guide Pipe

    PVC wastewater pipe) with a minimum diameter of DN80 for FDU90, DN100 for FDU91, DN200 for FDU92. Make sure that the pipe is not soiled by accumulated dirt. If necessary, clean the pipe at regular intervals L00-FDU9xxxx-17-00-00-xx-008 Venting hole Endress+Hauser...
  • Page 16: Environment

    ( ä 6). If this heater is used, an external temperature sensor has to be applied for time-of-flight correction. The transmitter FMU90 is available in a version with an input for the external temperature sensor. For details refer to Technical Information TI00397F. Only valid for Tri-clamp and flush mounting Endress+Hauser...
  • Page 17: Mechanical Construction

    G 1" or NPT 1" (see product structure: 020 "Process connection"  ä 23) Dimensions FDU91 G 1" NPT 1" ø72 (2.83) mm (in) L00-FDU91xxx-06-00-00-xx-001 A: Cable gland for approval versions FDU91-C/D/E/G/H/J/R/U/V/1 B: Conduit connection NPT 1/2" for approval versions FDU91-Q/S The conduit connection is partly potted (half-filled). Endress+Hauser...
  • Page 18: Dimensions Fdu91F

    The conduit connection is partly potted (half-filled). Dimensions FDU93 G 1" NPT 1" ø187 (7.36) mm (in) L00-FDU93xxx-06-00-00-xx-001 A: Cable gland for approval version FDU93-C/D/E/G/H/J/R/U/W/1 B: Conduit connection NPT 1/2" for approval versions FDU93-P/T The conduit connection is partly potted (half-filled). Endress+Hauser...
  • Page 19: Dimensions Fdu95

    • approx. 1.0 kg (2.21 lbs) with flooding protection tube FDU91 approx. 1.1 kg (2.43 lbs) FDU91F approx. 1.6 kg (3.53 lbs) FDU92 approx. 2 kg (4.41 lbs) FDU93 approx. 2.9 kg (6.39 lbs) FDU95 approx. 4.5 kg (9.92 lbs) FDU96 approx. 5 kg (11.03 lbs) Endress+Hauser...
  • Page 20: Materials

    Part FDU90 FDU91 FDU91F FDU92 316L Sensor housing PVDF PVDF (1.4404/1.4435)  Counter nut PA6.6 PA6.6 Cable gland Adpater CuZn nickel-plated O-ring EPDM Sealing Note! The chemical compatibility of the sensors must be checked before installation with compatibility charts. Endress+Hauser...
  • Page 21: Connecting Cable

    5 to 300 m (16 to 984 ft) for cable length > 30 m (> 98 ft), an extension cable is recommended. In this case, the total length (sensor cable + extension cable) must not exceed 300 m (984 ft). Cable Material for FDU90/91/91F/92/93 for FDU95/96 Endress+Hauser...
  • Page 22: Certificates And Approvals

    Prosonic S FDU90/91/91F/92/93/95/96 Certificates and Approvals CE mark The measuring system meets the legal requirements of the EC-guidelines. Endress+Hauser confirms the instrument passing the required tests by attaching the CE-mark. Ex approval The available certificates are listed in the ordering information. Note the associated safety instructions (XA) and control or installation drawings (ZD).
  • Page 23: Ordering Information

    ... ft (variable length, up to 985 ft) Heater Connection to 24 VDC Note Technical Information FMU90! (Temperature compensation) Additional option Basic version Flooding protection tube 5-point linearity protocol (only to order with FMU9x transmitter + 5-point linearity protocol Marking Tagging (TAG) FDU90 - product designation Endress+Hauser...
  • Page 24: Product Structure Fdu91

    ... ft (variable length, up to 985 ft) Heater Connection to 24 VDC Note Technical Information FMU90! (Temperature compensation) Additional option Basic version 5-point linearity protocol only to order with FMU9x transmitter + 5-point linearity protocol Marking Tagging (TAG) FDU91 - product designation Endress+Hauser...
  • Page 25: Product Structure Fdu91F

    ... ft (variable length, up to 985 ft) Additional option Basic version EN10204-3.1 material, wetted parts, (316L wetted parts); inspection certificate 5-point linearity protocol (only to order with FMU9x transmitter + 5-point linearity protocol) Marking Tagging (TAG) FDU91F - product designation Endress+Hauser...
  • Page 26: Product Structure Fdu92

    ... m (variable length, up to 300 m) ... ft (variable length, up to 985 ft) Additional option Basic version 5-point linearity protocol (only to order with FMU9x transmitter + 5-point linearity protocol) Marking Tagging (TAG) FDU92 - product designation Endress+Hauser...
  • Page 27: Product Structure Fdu93

    ... m (variable length, up to 300 m) ... ft (variable length, up to 985 ft) Additional option Basic version 5-point linearity protocol (only to order with FMU9x transmitter + 5-point linearity protocol) Marking Tagging (TAG) FDU93 - product designation Endress+Hauser...
  • Page 28: Product Structure Fdu95

    ... m (variable length, up to 300 m) ... ft (variable length, up to 985 ft) Additional option Basic version 5-point linearity protocol (only to order with FMU9x transmitter + 5-point linearity protocol) Marking Tagging (TAG) FDU95 - product designation Endress+Hauser...
  • Page 29: Product Structure Fdu96

    ... m (variable length, up to 300 m) ... ft (variable length, up to 985 ft) Additional options Basic version 5-point linearity protocol (only to order with FMU9x transmitter + 5-point linearity protocol) Marking Tagging (TAG) FDU96 - product designation Endress+Hauser...
  • Page 30: 5-Point Linearity Protocol

    • For FDU90/91/92 with G 1" process connection: counter nut (PA6.6) + seal (EPDM) • For FDU93/95/96 with Ex-certificate: process seal (VMQ) If the values for the full calibration and empty calibration are missing or outside the specified area, the devices are tested with the maximum value according to the table. Endress+Hauser...
  • Page 31: Accessories

    Total length (sensor cable + extension cable)*: up to 300 m (984 ft) * The sensor cable and the extension cable are of the same type. Protective cover for FDU90 • Material: PVDF and FDU91 • Order code: 52025686 FDU91 FDU90 ø98 (3.86) ø98 (3.86) mm (in) L00-FDU9xxxx-06-00-00-xx-003 Endress+Hauser...
  • Page 32: Screw In Flange Fax50

    UNI flange DN250/250, PP max 4bar abs/58psia, suitable for DN250 PN16/10K 250 Special version 020 Sensor Connection: Thread ISO228 G3/4 Thread ISO228 G1 Thread ISO228 G1-1/2 Thread ISO228 G2 Thread ANSI NPT3/4 Thread ANSI NPT1 Thread ANSI NPT1-1/2 Thread ANSI NPT2 Special version FAX50 - Endress+Hauser...
  • Page 33: Flooding Protection Tube For Fdu90

    020, "Process connection". • If the flooding protection tube is ordered as an accessory, it can only be used for sensors with a G 1-1/2" thread at the front side. Material Weight Order code 0.12 kg (0.26 lbs) 71091216 Gasket EPDM Endress+Hauser...
  • Page 34: Cantilever With Mounting Frame Or Wall Bracket

    4.3 kg (9.48 lbs) 919790-0003 mm (in) • The 35 mm (1.38 in) orifices are for the sensors FDU9x. • The 22 mm (0.87 in) orifice may be used for an external temperature sensor (e.g. FMT131). Fixing screws are supplied. Endress+Hauser...
  • Page 35 316Ti (1.4571) 919791-0003 mm (in) Wall Bracket 3.2 (0.1) 5 (0.2) ø33.7 (1.3) 6.5 (0.3) 25 (1.0) (3.5) 110 (4.3) 150 (5.9) mm (in) A0019350 Material Weight Order Code galv. steel 919792-0000 1.4 kg (3.09 lbs) 316Ti (1.4571) 919792-0001 Endress+Hauser...
  • Page 36: Mounting Bracket For Ceiling Mounting

    Mounting bracket for ceiling 185 (7.28) mounting 105 (4.13) 10 (0.39) 12 (0.47) ø5.6 (0.22) 5 (0.2) ø35 15 (0.59) (1.38) 155 (6.1) mm (in) L00-FDU9xxxx-00-00-00-xx-001 Suited for sensors: Material Order No. FDU90, FDU91, FDU91F, FDU92 316L (1.4404) 71093130 Endress+Hauser...
  • Page 37: Alignment Unit Fau40

    UNI flange 2"/DN50/50, 304, max. 1.5 bar abs./22psia suitable for 2" 150lbs / DN50 PN16 / 10K 50 Sensor connection Thread G1, cable gland M20, 304/1.4301 Thread G1, cable gland M20, galvanised steel Thread NPT1, cable entry3/4, galvanised steel FAU40 - product designation Endress+Hauser...
  • Page 38: Power Supply Rnb130 For The Fdu90/Fdu91 Sensor Heater

    These operating instructions describe installation and commissioning of the respective version of the Prosonic S. It contains those functions from the operating menu, which are required for a standard measuring task. Additional functions are contained in the "Descripiton of Instrument Functions" (BA00290F, see below). Endress+Hauser...
  • Page 39: Description Of Instrument Functions (For Transmitter Fmu90)

    • IEC Ex ma IIC T6 Gb (FDU91, FDU91F, FDU92) • FDU92 - D... • FDU93 - C... • IEC Ex ta/tb IIIC Txx°C Da/Db IP68 • FDU95 - C... XA00483F • IEC Ex tbIIIC Txx°C Db IP68 • FDU96 - C... Endress+Hauser...
  • Page 40 Instruments International Endress+Hauser Instruments International AG Kaegenstrasse 2 4153 Reinach Switzerland Tel.+41 61 715 81 00 Fax+41 61 715 25 00 www.endress.com info@ii.endress.com TI00396F/00/EN/15.12 71197998 FM+SGML 9.0 71197998 71197998...

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