Hakko Electronics FM-202 Instruction Manual
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Hakko Electronics FM-202 Instruction Manual

High-output temperature controlled soldering station
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High-output, temperature controlled
Instruction Manual
Thank you for purchasing the FM-202 soldering station. This
high-output, temperature controlled soldering station uses a
composite tip, incorporating heater and sensor functions into
one element. Several process control features, unique to the
FM-202, make it applicable to a broad range of soldering ap-
plications.
Please read this manual before operating the FM-202. Keep
this manual readily accessible for reference.
1. PACKING LIST ................................................................ 1
2. SPECIFICATIONS ........................................................... 1
4. PART NAMES .................................................................. 3
5. INITIAL SETUP ................................................................ 3
6. OPERATION .................................................................... 5
7. TIP IDENTIFICATION NUMBER ..................................... 9
8. PARAMETER SETTINGS .............................................. 10
9. MAINTENANCE ............................................................. 12
10. ERROR MESSAGES ..................................................... 14
11. TROUBLE SHOOTING GUIDE ..................................... 15
12. PARTS LIST .................................................................. 17
13. TIP STYLES ................................................................. 20
14. APPENDIX A ................................................................. 22
15. WIRING DIAGRAM ........................................................ 23
soldering station

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Summary of Contents for Hakko Electronics FM-202

  • Page 1: Table Of Contents

    Several process control features, unique to the FM-202, make it applicable to a broad range of soldering ap- plications. Please read this manual before operating the FM-202. Keep this manual readily accessible for reference.

  • Page 2: Packing List

    1. PACKING LIST FM-202 soldering station ........1 Heat resistant pad ..........1 FM-2027 connector assembly ......1 Tip tray ..............1 Sleeve assembly ..........1 Iron holder ............1 Power cord ............1 Tip cleaner ............1 Control card, with chain ........1 Instruction manual ..........

  • Page 3: Warnings, Cautions, Notes And Examples

    To prevent accidents or damage to the FM-202, be sure to observe the following:  Do not use the FM-202 for applications other than soldering.  Do not allow the FM-202 to become wet, or use it with wet hands.  Do not modify the FM-202.

  • Page 4: Part Names

    4. PART NAMES Power switch FM-202 Control card Soldering station Power receptacle Process gate Fuse Receptacle Card chain Tip cleaner Tip (not included) FM-2027 Connector assembly Sleeve assembly Iron holder Tip tray Power cord Heat resistant pad 5. INITIAL SETUP A.

  • Page 5: Operation

    Receptacle at the front of the station. 3. Plug the power cord into a grounded wall socket. The FM-202 is protected against Push the plug in as far as it will go, and try to remove it electrostatic discharge and must be ground- without pressing the release pin.
  • Page 6  Selected quantity (see “data entry procedures” for exact characteristics) Temperature scale:  The front panel of the FM-202 soldering station ° C or ° F, depending upon selection has four control buttons, the process gate, the Error detection: ...
  • Page 7 Once the tip is NOTE: inserted into the connector, heat control The FM-202 is preset at 750 °F . at the factory. begins. Check the temperature setting by pressing the button.
  • Page 8 This card is used when entering data for the process control function (a temperature value is to be changed, or data are to be entered). Any FM-202 card can be used with any FM-202 sol- dering station.  Changing the temperature setting 700 to 840 °...
  • Page 9 When the station is ON and the a. Hold the button down for at least one second. control card is in the station, the b. The current temperature setting will be dis- data entry procedure is: played, then the hundreds digit will begin to flash.

  • Page 10: Tip Identification Number

    Do not damage or remove the Tip ID bar code sticker. has a specific Tip ID; whenever a tip is changed, the Tip ID should be entered into the FM-202 for most effective process control. There are two ways to enter Tip ID data into the FM-202: See below or page 6 of this manual.

  • Page 11: Parameter Settings

    8. PARAMETER SETTINGS  Entering the parameters The FM-202 has the following four parameters: 1) ° C or ° F temperature display selection 2) Auto power shutoff 3) Low-temperature alarm tolerance setting 4) Supervisor or operator control setting Once the station enters parameter mode, set the parameters in the order shown below.
  • Page 12 When the temperature returns within the allowable range, the buzzer will stop. The 2. If you enter a value exceeding the allowable value is stored in the FM-202 as described be- range shown to the left, you will be brought low:...

  • Page 13: Maintenance

    Always clean the soldering tip before use, to remove any residual solder or flux adhering to it. Use the 599B tip cleaner (provided with the FM-202) or use a clean and moist clean- ing sponge (part no.A1519). Contaminants on the tip have many deleterious effects, including reduced heat conductivity, which contribute to poor soldering performance.
  • Page 14  Checking Procedure WARNING: Unless otherwise directed, carry out these procedures with the power switch OFF and the power UNPLUGGED.  Check for a broken heater or 1. Check for a broken heater or sensor Measure the resistance sensor across this position. T7-D24 1Y100CB3 Verify the electrical integrity of the heater and...

  • Page 15: Error Messages

    10. ERROR MESSAGES  Sensor Error When there is the possibility that a failure has occurred in the sensor or heater (including the sensor circuit), is displayed and the power is shut down. NOTE: The sensor error also occurs if the tip is not inserted properly.

  • Page 16: Trouble Shooting Guide

    11. TROUBLE SHOOTING GUIDE WARNING: Before checking the inside of the FM-202 or replacing parts, be sure to disconnect the power  plug. Failure to do so may result in electric shock.  The unit does not operate : Is the power cord and/or the connection plug dis-...
  • Page 17  The low-temperature : Is the tip too small for the items to be soldered? CHECK : Use a tip with a larger thermal capacity. ACTION alarm tolerance error : Is the setting value for the low-temperature alarm toler- CHECK occurs frequently.

  • Page 18: Parts List

    External tooth lock washer Nominal size 4 Spring washer Nominal size 4 (2) Pan head screw M4 x 55 (2)  FM-202 Station Tapping screw Nominal size 2.6 x 10 (4) Part No. Part Name Description B2749 Control card B2741...
  • Page 19 Item No. Part No. Part Name Specifications FM2027-01 Conversion kit is yellow FM2027-02 Connector assembly B3215 Connector cover B3216 Sleeve assembly Yellow B3217 Sleeve assembly Orange B3218 Sleeve assembly Blue B3219 Sleeve assembly Green See section '13. TIP STYLES B2300 Heat resistant pad •...

  • Page 20: Tip Styles

    13. TIP STYLES (4.53) (5.47) Unit: mm (in.) T7-D08 SHAPE-0.8D Chisel T7-D12 SHAPE-1.2D Chisel T7-D16 SHAPE-1.6D Chisel T7-D24 SHAPE-2.4D Chisel (0.14) (0.17) (0.02) (0.02) (0.16) (0.02) (0.12) (0.02) (0.39) (0.39) (0.39) (0.37) T7-D32 SHAPE-3.2D Chisel T7-D4 SHAPE-4D Chisel T7-D52 SHAPE-5.2D Chisel T7-B SHAPE-B Conical (0.05) (0.16)
  • Page 21 Unit: mm (in.) T7-KL SHAPE-KL Knife T7-KU SHAPE-KU Knife T7-R20 SHAPE-2.0R Slot T7-R23 SHAPE-2.3R Slot (0.05) (0.05) (0.06) (0.07) (0.06) (0.43) (0.06) (0.43) (0.2) (0.2) T7-R27 SHAPE-2.7R Slot T7-R34 SHAPE-3.4R Slot T7-R48 SHAPE-4.8R Slot T7-1001 TUNNEL5.1 x 4.6 (0.08) (0.07) (0.23) (0.09) (0.09)

  • Page 22: Appendix A

    14. APPENDIX A How to enter the tip identification number into the FM-202: 1. Insert the card to unlock the system. Example: 2. Press the button and hold for more When the tip identification number is 07. than one second.

  • Page 23: Wiring Diagram

    15. WIRING DIAGRAM Power switch Power receptacle P.W.B./ Temperature control Black White P.W.B/Temperature setting P.W.B./ Display Ground Connector board P.W.B./ P.W.B./ Process gate process process switch gate B gate A HEAD OFFICE 4-5, SHIOKUSA 2-CHOME, NANIWA-KU, OSAKA, 556-0024 JAPAN TEL:+81-6-6561-3225 FAX:+81-6-6561-8466 http://www.hakko.com E-mail:sales@hakko.com AMERICAN HAKKO PRODUCTS, INC.

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