Hakko Electronics FM-202 Instruction Manual
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Hakko Electronics FM-202 Instruction Manual

High-output, temperature controlled soldering station
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High-output, temperature controlled
Instruction Manual
Thank you for purchasing the MODEL FM-202 soldering
station. This high-output, temperature controlled soldering
station uses a composite tip, incorporating heater and sensor
functions into one element. Several process control features,
unique to the MODEL FM-202, make it applicable to a broad
range of soldering applications.
Please read this manual before operating the MODEL
FM-202. Keep this manual readily accessible for reference.
1. PACKING LIST ................................................................ 1
2. SPECIFICATIONS ........................................................... 1
4. PART NAMES .................................................................. 3
5. INITIAL SETUP ................................................................ 3
6. OPERATION .................................................................... 5
7. TIP IDENTIFICATION NUMBER ..................................... 9
8. PARAMETER SETTINGS .............................................. 10
9. MAINTENANCE ............................................................. 12
10. ERROR MESSAGES ..................................................... 14
13. TIP STYLES ................................................................. 20
14. APPENDIX A ................................................................. 22
soldering station
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Summary of Contents for Hakko Electronics FM-202

  • Page 1: Table Of Contents

    Several process control features, unique to the MODEL FM-202, make it applicable to a broad range of soldering applications. Please read this manual before operating the MODEL FM-202.

  • Page 2: Packing List

    1. PACKING LIST MODEL FM-202 soldering station ....1 Heat resistant pad ........... 1 MODEL FM-2021 connector assembly ... 1 Tip tray ............. 1 Sleeve assembly ...........1 Iron holder ............1 Power cord ............1 Tip cleaner ............1 Control card, with chain ........

  • Page 3: Warnings, Cautions, Notes And Examples

    ● Do not use the MODEL FM-202 for applications other than soldering. ● Do not allow the MODEL FM-202 to become wet, or use it with wet hands. ● Do not modify the MODEL FM-202. ● Use only genuine Hakko replacement parts.

  • Page 4: Part Names

    4. PART NAMES Power switch MODEL FM-202 Control card Soldering station Power receptacle Process gate Fuse Receptacle Card chain Tip cleaner Tip (not included) MODEL FM-2021 Connector assembly Sleeve assembly Iron holder Tip tray Power cord Heat resistant pad 5. INITIAL SETUP A.
  • Page 5 Receptacle at the front of the station. 3. Plug the power cord into a grounded wall socket. The MODEL FM-202 is protected Push the plug in as far as it will go, and try to remove it against electrostatic discharge and must be without pressing the release pin.

  • Page 6: Operation

    ● Selected quantity (see “data entry procedures” for exact characteristics) Temperature scale: ● The front panel of the MODEL FM-202 solder- ° C or ° F, depending upon selection ing station has four control buttons, the process Error detection: ●...
  • Page 7 Once the tip is NOTE: inserted into the connector, heat control The MODEL FM-202 is preset at 350 ° C. at the factory. begins. Check the temperature setting by pressing the button.
  • Page 8 ● Control card Each MODEL FM-202 comes with a small card, which inserts into the Card slot on the front of the unit. This card is used when entering data for the process control function (a temperature value is to be changed, or data are to be en- tered).
  • Page 9 When the station is ON and the a. Hold the button down for at least one second. control card is in the station, the data entry procedure is: b. The current temperature setting will be displayed, then the hundreds digit will begin to flash.
  • Page 10 Tip IDs. Each MODEL CAUTION: Do not damage or remove the bar code sticker of the FM-202 tip shape has a specific Tip ID; whenever Tip ID number . a tip is changed, the Tip ID should be entered into the MODEL FM-202 for most effective process control.

  • Page 11: Parameter Settings

    8. PARAMETER SETTINGS ● Entering the parameters The MODEL FM-202 has the following four parameters: 1) ° C or ° F temperature display selection 2) Auto power shutoff 3) Low-temperature alarm tolerance setting 4) Supervisor or operator control setting Once the station enters parameter mode, set the parameters in the order shown below.
  • Page 12 When the temperature returns within the allowable range, the buzzer will stop. 2. If you enter a value exceeding the allowable The value is stored in the MODEL FM-202 as range shown to the left, you will be brought described below:...

  • Page 13: Maintenance

    2. Cleaning remove any residual solder or flux adhering to it. Use the 599B tip cleaner (provided with the MODEL FM-202) or use a clean and moist cleaning sponge (part no.A1519). Contami- nants on the tip have many deleterious effects, including reduced heat conductivity, which contribute to poor soldering performance.
  • Page 14 ● Checking Procedure WARNING: Unless otherwise directed, carry out these procedures with the power switch OFF and the power UNPLUGGED. ■ Check for a broken heater or 1. Check for a broken heater or sensor Measure the resistance sensor across this position. T7-D24 1Y100CB3 Verify the electrical integrity of the heater and...

  • Page 15: Error Messages

    10. ERROR MESSAGES ● Sensor Error When there is the possibility that a failure has occurred in the sensor or heater (including the sensor circuit), is displayed and the power is shut down. NOTE: The sensor error also occurs if the tip is not inserted properly.

  • Page 16: Trouble Shooting Guide

    11. TROUBLE SHOOTING GUIDE WARNING: Before checking the inside of the MODEL FM-202 or replacing parts, be sure to ● disconnect the power plug. Failure to do so may result in electric shock. ● The unit does not : Is the power cord and/or the connection plug dis-...
  • Page 17 ● The low-temperature : Is the tip too small for the items to be soldered? CHECK : Use a tip with a larger thermal capacity. ACTION alarm tolerance error : Is the setting value for the low-temperature alarm tolerance CHECK occurs frequently.

  • Page 18: Parts List

    M4 x 6 (4) External tooth lock washer Nominal size 4 Spring washer Nominal size 4 (2) Pan head screw M4 x 55 (2)  FM-202 Station Item Part No. Part Name Specifications B2749 Control card B2741 Front panel with control panel,...
  • Page 19 Pan head screw Item w/spring washer, Part No. Part Name Specifications plain washer M3 x 10 (2) B2743 Transformer 120V B2855 Transformer 100V B2856 Transformer 110V B2857 Transformer 220V B2858 Transformer 230V B2863 Transformer 240V B2384 Power receptacle B2761 Fuse, 250V-3A 100 - 120V B2864 Fuse, 250V-1.6A...
  • Page 20 Item No. Part No. Part Name Specifications FM2021-01 Conversion kit is yellow FM2021-02 Connector assembly B2770 Connector cover B2765D Sleeve assembly Yellow B2768C Sleeve assembly Orange B2769D Sleeve assembly Blue See section '13. TIP STYLES B2300 Heat resistant pad • Iron Holder Item No.

  • Page 21: Tip Styles

    13. TIP STYLES Unit:mm T7-B2 SHAPE-0.5B Conical T7-BC1 SHAPE-1BC Bevel T7-B SHAPE-B Conical 11.5 T7-BCF2 SHAPE-2BC Bevel T7-BCF1 SHAPE-1BC Bevel T7-BC2 SHAPE-2BC Bevel (Tinned on the soldering surface only) (Tinned on the soldering surface only) 11.5 11.5 11.5 T7-BC3 SHAPE-3BC Bevel T7-BCF3 SHAPE-3BC Bevel T７-C1 SHAPE-1C Bevel (Tinned on the soldering surface only)
  • Page 22 Unit:mm T7-D52 SHAPE-5.2D Chisel T7-D32 SHAPE-3.2D Chisel T7-D4 SHAPE-4D Chisel T7-I SHAPE-I Sharp Conical T7-J02 SHAPE-0.2RSB Bent T7-JL02 SHAPE-0.2RLB Bent T7-KF SHAPE-KF Knife T7-K SHAPE-K Knife T7-JS02 SHAPE-0.2RSSB Bent T7-KU SHAPE-KU Knife T7-LB SHAPE-LB Long Conical T7-KL SHAPE-KL Knife T7-LI T7-1404 T7-1401 12.7...

  • Page 23: Appendix A

    14. APPENDIX A How to enter the tip identification number into the MODEL FM-202: 1. Insert the card to unlock the system. Example: 2. Press the button and hold for more When the tip identification number is 07. than one second.

  • Page 24: Wiring Diagram

    15. WIRING DIAGRAM ����� ������ ����� ���������� ������� ����������� ������� ����� ����� ����������������� ������� �� � ��� � ��� � ������� ������� ������ � � ��� ��������� ����� ������� ������� ������� ���� ������� ������� ������ ���� � ���� � ����������� ���������������������������������������...

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