Hakko Electronics FM-205 Instruction Manual
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Hakko Electronics FM-205 Instruction Manual

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®
Instruction Manual
Thank you for purchasing the HAKKO FM-205 desoldering station.
Please read this manual before operating the HAKKO FM-205.
1. PACKING LIST AND PART NAMES .................................. 1
2. SPECIFICATIONS ............................................................ 2
4. INITIAL SETUP ................................................................. 4
5. OPERATION .................................................................... 7
6. PARAMETER SETTINGS ................................................ 11
7. MAINTENANCE ............................................................. 14
8. ERROR MESSAGES ...................................................... 20
9. TROUBLESHOOTING GUIDE ........................................ 21
10. PARTS LIST ................................................................... 23
11. WIRING DIAGRAM ......................................................... 26
Desoldering tool
Keep this manual readily accessible for reference.

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Summary of Contents for Hakko Electronics FM-205

  • Page 1: Table Of Contents

    ® Desoldering tool Instruction Manual ● Thank you for purchasing the HAKKO FM-205 desoldering station. Please read this manual before operating the HAKKO FM-205. Keep this manual readily accessible for reference. ● TABLE OF CONTENTS 1. PACKING LIST AND PART NAMES ........1 2.

  • Page 2: Packing List And Part Names

    1. PACKING LIST AND PART NAMES Please check to make sure that all items listed below are included in the package. HAKKO FM-205 desoldering station ....1 Iron holder with tip cleaner ......1 MODEL FM-2024 desoldering tool ....1 Handle (for gun configuration) ......

  • Page 3: Specifications

    Suction start switch (when To remove the gun handle, gun style handle is used). slide the button up to unlock it. 2. SPECIFICATIONS ● HAKKO FM-205 desoldering station ● MODEL FM-2024 desoldering tool Power Consumption 80 W Power consumption 70 W (24 V) Temperature Range 200 to 450ºC (400 to 840ºF)

  • Page 4: Warnings, Cautions, Notes And Examples

    Do not modify the HAKKO FM-205. l Use only genuine Hakko replacement parts. l Do not allow the HAKKO FM-205 to become wet, or use it with wet hands. l Be sure the work area is well ventilated. Soldering produces smoke.

  • Page 5: Initial Setup

    4. INITIAL SETUP A. Iron holder ● Operation First, remove any excess solder from the tip by thrusting the tip into the cleaning wire. (Do not wipe the tip against the wire. This may cause molten solder to spatter.) 1. Insert the holder assembly securely into the Iron holder base.
  • Page 6 ● Attaching and replacing the nozzle cartridge Insert the nozzle cartridge fully into the grip as shown in the illustration. Once the nozzle Nozzle cartridge is inserted, it is locked automatically. remover Push CAUTION The nozzle can be very hot. To attach or remove the nozzle cartridge, be sure to use the nozzle remover to preclude the possibility of breaking the grip or cartridge.
  • Page 7 • Be sure to unplug the cord by holding the plug. Use length of 3 m (9.8 ft.) maximum. • Securely insert the connecting cable all the way into the jack. ● The HAKKO FM-205 detects when the iron is removed from the iron holder and sends this Joint data to the station via the connecting cable.

  • Page 8: Operation

    ● Temperature scale: ºC or ºF, depending on selection button ● Error detection (See ERROR MESSAGES.) The front panel of the HAKKO FM-205 has four An audible buzzer is provided to alert the controls. operator: ● When the station has reached the set ..End of sequence signal (terminates a...
  • Page 9 ● Changing the temperature setting • MODEL FM-2024 Insert the card. Temperature setting range ºC ....350 to 450ºC ºF ....660 to 840ºF Press the button. • HAKKO FM-2027 (Option) Temperature setting range ºC ....200 to 450ºC ºF ....400 to 840ºF Press the button once. Example: Changing the temperature from 350ºC to 400ºC 1.
  • Page 10 The temperature accuracy of iron tips is ±15°C (±27°F) (except for designated tips) when using the default offset values. If a higher temperature accuracy is required, use the following offset function: ● Entering the tip offset value Press the button once. Example: When the set temperature is 400ºC and the actual tip temperature is 410ºC: The...
  • Page 11 To change the offset value with the 1. Press and hold the button for at least one second. control card in the station: The current offset value is displayed, and then the hundreds digit begins to flash one second later. This indicates that the station has entered the offset entry mode.

  • Page 12: Parameter Settings

    Press the button to return to step CAUTION After the necessary parameters are set, press Do not leave the HAKKO FM-205 for a long time with the and hold the button in steps above auto shutoff function activated. Turn the power off when you do not use the HAKKO FM-205 for a long time.
  • Page 13 : Auto sleep time setting ● Set the time until the auto sleep function Turn the power on while pressing button. activates after the soldering iron is set on the iron holder. Auto sleep examples: Press the button. Sleep (immediately after the iron is set on the iron holder) Sleep (10 minutes after the iron is set on the iron holder)
  • Page 14 : Offset-free mode ● When the station is in the offset-free mode, ● either is displayed. : The offset value cannot be entered without the control card inserted into the station. : The offset value can be entered without the control card inserted into the station. Select and press the button.

  • Page 15: Maintenance

    7. MAINTENANCE Properly maintained, the MODEL FM-2024 desoldering tool should provide years of good service. Efficient desoldering depends upon the temperature, and the quality and quantity of the solder and flux. Perform the following service procedures as dictated by the conditions of usage. WARNING Since the desoldering tool can reach a very high temperature, please work carefully.
  • Page 16 Cleaning the inside of suction pipe CAUTION Move the nozzle cartridge to the cleaning First remove the nozzle f r o m t h e g r i p w h i l e position indicated in figure at right. Change the p re s s i n g t h e n o z z l e position of the nozzle cartridge before turning release button, then...
  • Page 17 Checking and replacing the ceramic 1. Turn the filter case cover on the HAKKO FM- 205 station counterclockwise to unlock it, paper filter then remove the cover by pulling it straight out. The filter is clogged with hardened 2. Replace the ceramic paper filter. flux. Fit the filter case cover in place. 3. After replacing the ceramic paper filter, press the filter case cover with its tabs inserted into the corresponding slots in the filter case then turn clockwise to lock...
  • Page 18 Cleaning the ejector WARNING Unplug the power cord before cleaning Exhaust filter the ejector. NOTE: Cleaning the ejector should only be performed if the suction is low and you have • replaced the ceramic paper filter • ensured the nozzle and hose are clear of any obstructions 1) Disassembly 1.
  • Page 19 ● Checking procedure WARNING Unless otherwise specified, perform the following steps after turning the power switch OFF and disconnecting the AC plug. ■ Checking the cord assembly Checking the electrical continuity of the cord assembly 1. Remove the plug of the cord assembly from the station. 2. If the handle is attached, remove it. 3.
  • Page 20 ■ Maintenance This procedure, if followed daily, will materially add to tip life. a. Set the temperature to 250°C (482°F). b. When the temperature stabilizes, clean the tip and check the condition of the tip. If the tip is badly worn or deformed, replace it. c.

  • Page 21: Error Messages

    8. ERROR MESSAGES ● Sensor Error When there is the possibility that a failure has occurred in the sensor or heater (including the sensor circuit), is displayed and the power is shut down. NOTE: The sensor error also occurs if the tip is not inserted properly.

  • Page 22: Troubleshooting Guide

    9. TROUBLESHOOTING GUIDE WARNING To check inside or replace parts, be sure to turn the power switch OFF and remove the AC plug to avoid electric shock. ● No operation occurs : Is the power cord connected properly? CHECK when the power : Properly connect the power cable.
  • Page 23 ● The low-temperature : Is the setting value for the low-temperature alarm tolerance CHECK too low? alarm tolerance error : Increase the setting value. ACTION occurs frequently. ● Heater terminal short : Is the nozzle cartridge for MODEL FM-2024? CHECK : Turn the power switch OFF and insert the MODEL FM-2024 ACTION circuit error...

  • Page 24: Parts List

    10. PARTS LIST NOTE: Spare or repair parts do not include mounting screws, if they are not listed on the description. Screws Binding head screw M3×6 (8) External tooth lock washer must be ordered separately. Nominal size 3 (1) Sems screw M4×8 (4) Plain washer (2) External tooth lock washer Nominal size 4 (1)
  • Page 25 ● HAKKO FM-205 Station Item No. Part No. Part Name Specifications B2972 Card B3445 Front panel A B3416 Front panel B B2880 Vacuum outlet cap With O-ring A1514 Ceramic paper filter 10 pcs. B3752 Filter case B2954 O-ring/Filter case cover B3419 Button set 4 pcs.
  • Page 26 ● Desoldering tool Item No. Part No. Part Name Specifications FM2024-02 Desoldering tool 24V, 70W A1512 Front holder A1511 Filter pipe assembly Set of 10 A1513 Back holder bushing B2878 Back holder B2877 Hose B2879 Flange Nozzle See parts list for nozzle. B2872 Handle For gun configuration...

  • Page 27: Wiring Diagram

    ● Option Part No. Part Name Specification B3216 Sleeve assembly Yellow B3217 Sleeve assembly Orange B3218 Sleeve assembly Blue B3219 Sleeve assembly Green B3215 Connector cover B2874 Cleaning pin For ø0.6mm (0.02 in.) nozzle B1086 Cleaning pin For ø0.8mm (0.03 in.) nozzle B1087 Cleaning pin For ø1.0mm (0.04 in.) nozzle...
  • Page 28 HEAD OFFICE 4-5, SHIOKUSA 2-CHOME, NANIWA-KU, OSAKA, 556-0024 JAPAN TEL:+81-6-6561-3225 FAX:+81-6-6561-8466 http://www.hakko.com E-mail:sales@hakko.com AMERICAN HAKKO PRODUCTS, INC. 28920 AVENUE WILLIAMS VALENCIA CA 91355, U.S.A. TEL: (661) 294-0090 FAX: (661) 294-0096 Toll Free (800)88-HAKKO www.HakkoUSA.com 4 2 5 5 6 Copyright © 2013 HAKKO Corporation. All Rights Reserved. 2013.3 MA01718XZ130325...

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