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Poly Shelters
TM
© 2005 ClearSpan
All rights reserved. Reproduction prohibited without written permission.
Rev: 26 Jan 05
Note: Photo may be of a different but similar model
for the ClearSpan
Instruction Manual
TM
Sunblocker Pavilion
SKU #104447 21' Wide x 16' Long
SKU #104448 21' Wide x 24' Long
SKU #104449 21' Wide x 32' Long
SKU #104450 21' Wide x 40' Long
SKU #104451 21' Wide x 48' Long
SKU #104452 21' Wide x 56' Long
SKU #104453 21' Wide x 64' Long
SKU #104454 21' Wide x 72' Long
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Summary of Contents for ClearSpan 104450
- Page 1 SKU #104447 21' Wide x 16' Long SKU #104448 21' Wide x 24' Long SKU #104449 21' Wide x 32' Long SKU #104450 21' Wide x 40' Long SKU #104451 21' Wide x 48' Long SKU #104452 21' Wide x 56' Long...
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Page 2: A Word About Safety
Introduction Thank you for purchasing the ClearSpan Poly Shelter. We appreciate your patronage. We hope you enjoy building and utilizing your shelter. Please read this entire instruction manual before starting to assemble your shelter. If you require assistance during the construction process you may call us at 1-800-245-9881. -
Page 3: Selecting A Location
IMPORTANT - Read Anchoring Instructions You must read the anchoring instructions packed with your kit prior to shelter assembly! For permanent installations, we recommend using ground posts at the bottoms of all legs. They not only anchor your shelter but also make your pavilion easier to assemble. Selecting a Location It is important to select a proper location for your poly shelter. -
Page 4: Parts Identification
Parts Identification Crossover Socket T & Cross Swivel Socket 2 Socket Cross Straight Coupling Rafter Sections (all pieces not shown) Driver Ground Post Tek Screw Ball Tie Down (optional) Pipe (only swaged is shown) Cover Note: Illustrations are not to scale. Page 4... -
Page 5: Assembly Diagrams
Assembly Diagrams Your assembled shelter will be similar to the photo below: Before installing your shade cover, you will assemble the frame: Note: The number of rafters shown above may not match your shelter Page 5... - Page 6 Section B - String Lines for Posts (optional, recommended) Step 1: Once you have determined where your pavilion will be located, start by driving the first corner post. To do this, first install the post driver tool in the top of the post to protect it from being damaged.
- Page 7 Section C - Driving Posts (optional, recommended) Step 1: Attach a tape measure hooking it over the top of the first post and attaching it with tape. Run it down the long direction to the second post Step 2: Proceed to drive all the other posts in line spacing them 8' center to center using the tape measure.
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Page 8: Section D - Rafter Assembly
Section D - Rafter Assembly Step 1: Locate the 8 sections of pipe to make an end rafter. This will include (2) straight leg sections with angled ends, (3) curved sections, plus 3 straight sections to make the horizontal chord. Typical End Rafter Step 2: Position a socket T and cross coupling at the middle of the curved section that will become the peak. - Page 9 Step 7: Install a 2 socket cross coupling at the middle of the chord. Step 8: Connect the chord to the legs via the 3-way "Ts" previously installed. Step 9: Repeat the steps above to assemble the other end rafter exactly like the one you just made. Step 10: Assemble your inside rafters.
- Page 10 Section E1 - Rafter Setup (ground post method) IF YOU DID NOT USE GROUND POSTS, PLEASE PROCEED TO SECTION E2 FOR SETUP. Step 1: Stand up one of your end rafters. Place the bottom of the rafter into the outside ground posts and secure with Tek screws through the post into the rafter.
- Page 11 Section E2 - Rafter Setup (without ground posts) Step 1: Stand up one of your end rafters (one of those with the horizontal chord). Secure it to an existing structure if possible so that it is plumb. If you donʼt have an existing structure, you can use some 2x4s as shown tied with rope: Step 2: Insert the plain end of a 99"...
- Page 12 Section F - Install Diagonal Bracing Struts Struts are supplied in your kit to brace your shelter. You would normally have a pair of struts at each end of the shelter running diagonally between the end and first rafter in. Step 1: Assemble (4) struts using a 99"...
- Page 13 Section G - Install End Verticals Vertical members at both ends of your shelter are used to help support the ridge purlin. Step 1: Connect an 84" unswaged pipe to the bottom of the 2 socket cross coupling that was pre- installed at the middle of the chord.
- Page 14 Section H - Install Main Cover Material Step 1: To pull the cover over the frame, attach ropes to the cover at several of the grommets. Step 2: Throw the ropes up and over the frame and then pull the cover over the frame. You need one person at each rope for this step.
- Page 15 • Check connections and fasteners for tightness; replace and/or repair missing or damaged parts. • Contact ClearSpan for assistance in identifying needed parts; call us toll-free at 1-800-245-9881. • If shelter is moved after construction, inspect shelter thoroughly before reuse.
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