ClearSpan 107770 Instructions Manual

42' wide free-standing building

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CLEARSPAN
POLY BUILDINGS
ClearSpan
42' Wide Free-Standing Building
Photo may show a model of a different length.
STK#
DIMENSIONS
©2008 ClearSpan™
All Rights Reserved. Reproduction
107770
42' W x 17' 3" H x 40' L
is prohibited without permission.
Revision Date: 03.13.08
1

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Summary of Contents for ClearSpan 107770

  • Page 1 ClearSpan ™ 42' Wide Free-Standing Building Photo may show a model of a different length. STK# DIMENSIONS ©2008 ClearSpan™ All Rights Reserved. Reproduction 107770 42' W x 17' 3" H x 40' L is prohibited without permission. Revision Date: 03.13.08...
  • Page 2: Safety Precautions

    BEGIN TO ASSEMBLE THE SHELTER. • Never erect the structure under power lines. Thank you for purchasing this ClearSpan™ shelter. When • Identify whether underground cables and pipes are properly assembled and maintained, this product will present before preparing the site or anchoring the provide years of reliable service.
  • Page 3: Assembly Procedure

    These words and phrases are common to most refers to the tapered end of the pipe or tube. Swaged ClearSpan™ shelters and identify the different parts of ends of a pipe can be inserted into couplers and the the shelter. (Some are used in this document. Others may straight ends of other pipes of the same diameter.
  • Page 4: Required Tools

    CLEARSPAN POLY BUILDINGS ™ REQUIRED TOOLS SPECIAL NOTE: Baseboards for Frame The following list identifies the main tools needed to These instructions recommend installing a baseboard assemble the shelter. Additional tools and supports may be under the mounting feet along each side of the frame. The needed depending on the structure, location, and baseboard runs from the front to the back of the building.
  • Page 5 CLEARSPAN POLY BUILDINGS ™ The following graphics and photos will help you identify the different parts of the building. Consult the Quick Start Guide for additional details and diagrams. (All parts are not shown.) 105350 QH1061 FA4482B 100441 Purlin Connection Bracket Tek Screw 1"...
  • Page 6 CLEARSPAN POLY BUILDINGS ™ ClearSpan ™ Free-Standing Building The instructions that follow describe assembling all rafters and then constructing the frame. Depending on the number of individuals assisting with the construction, it may be best and more efficient to have someone assemble the rafters and others assemble the frame as rafters are completed.
  • Page 7: Rafter Assembly

    CLEARSPAN POLY BUILDINGS ™ LAY OUT THE BUILDING SITE ASSEMBLING THE FREE-STANDING BUILDING COMPONENTS After the site is prepared, identify the location of the shelter NOTE: Assistance is required to assemble the shelter. corners helps to square the frame after it is assembled.
  • Page 8 CLEARSPAN POLY BUILDINGS ™ 6. In the hole closest to the foot base, secure foot to rafter RAFTER ASSEMBLY (CONTINUED) using a ½" x 4½" bolt. See previous photo insert. 3. Secure each pipe joint using one ½" x 4½" bolt, a single purlin connection bracket (#105350), and nut.
  • Page 9: Frame Assembly

    CLEARSPAN POLY BUILDINGS ™ FRAME ASSEMBLY RAFTER ASSEMBLY (CONTINUED) Gather the parts: 4. Assemble a rafter foot base using one (1) 3.25" pipe fitting (#105092) and one (1) base (#105241). Connect • All rafter assemblies the pipe fitting and base using carriage bolt, nut, and •...
  • Page 10 CLEARSPAN POLY BUILDINGS ™ FRAME ASSEMBLY (CONTINUED) 6. With center purlin in position, move to the purlin position above each rafter foot, adjust the on-center 2. Verify that the on-center rafter width is 42' and secure rafter spacing as needed, and install those purlins.
  • Page 11: Cable Assembly

    CLEARSPAN POLY BUILDINGS ™ CABLE ASSEMBLY Cable assemblies provide diagonal bracing for the building. Each cable assembly includes the following items: • Two (2) lengths of cable: Measure from point-to-point on the frame and cut as needed. • Turnbuckle (1) •...
  • Page 12: Cable Placement

    CLEARSPAN POLY BUILDINGS ™ CABLE PLACEMENT The diagram and inserts below identify the placement and proper way to attach the cable assemblies to the building. Anchor the assembled frame before you tighten the cables. Consult the Side Profile Diagram in the Quick Start section.
  • Page 13: Tighten The Cables

    CLEARSPAN POLY BUILDINGS ™ INSTALL THE RATCHETS FOR THE MAIN COVER 4. Evenly space the remaining QH1065 ratchets along the inside of the frame and attach as shown below. Before turnbuckles are tightened, attach all QH1065 side ratchets on the inside of the assembled frame.
  • Page 14 CLEARSPAN POLY BUILDINGS ™ PREPARE MAIN COVER Gather the parts: • Pipe 1.66" x 99" swaged (#166S099) • Pipe 1.66" x 93" plain (#166P093) • Main cover • Tek screws Assembly Procedure NOTE: When handling the main cover and setting it in position, do not pull on the end straps. They will pull out of the cover.
  • Page 15 CLEARSPAN POLY BUILDINGS ™ ATTACH MAIN COVER 4. Once the main cover is pulled into position, center the cover on the frame (end-to-end and side-to-side). Gather the parts: WARNING: To prevent damage and injury, do not • Main cover (with conduits inserted) leave the cover unattended if it has not been properly •...
  • Page 16 CLEARSPAN POLY BUILDINGS ™ INSTALL THE MAIN COVER SIDE STRAPS NOTE: Depending on the where the ratchet is attached to the rafter, cut the strap to the proper length. If bulk The side straps wrap around the conduit in the side pocket.
  • Page 17 CLEARSPAN POLY BUILDINGS ™ INSTALL THE PVC CONDUIT FOR MAIN COVER ENDS PVC conduits are installed near the ends of the main cover to provide an additional tie-down position. Complete these The PVC conduit is inserted into notched pockets at each steps to install the conduit and strapping for the stretch end of the main cover.
  • Page 18 CLEARSPAN POLY BUILDINGS ™ INSTALL PVC CONDUIT (CONTINUED) 8. Continue weaving the strap around the end rafter and PVC conduit working up and over the rafter and down 3. Repeat the steps and continue to assemble and feed to the other end of the PVC conduit.
  • Page 19 CLEARSPAN POLY BUILDINGS ™ INSTALL PVC CONDUIT (CONTINUED) TIGHTEN THE SIDE RATCHETS 12. Beginning at either end of the cover, tighten the strap. Verify that the cover is in the desired position and centered The strapping will pull against the strapping installed at on the frame.
  • Page 20 If the shelter is moved, inspect all parts and connections before reassembling. • For replacement or missing parts, call 1.800.245.9881 for assistance. NOTE: With the exception of Truss Arch buildings, ClearSpan™ shelters and greenhouses do not have any tested loading criteria. Revision Date: 03.13.08...
  • Page 21 CLEARSPAN POLY BUILDINGS ™ QUICK START GUIDE 42' Wide Free-Standing Building 17'-4 15/16" Height 42'-0" Width FRONT Grid Represents 12" Squares Revision Date: 03.13.08...
  • Page 22 CLEARSPAN POLY BUILDINGS ™ Revision Date: 03.13.08...
  • Page 23 CLEARSPAN POLY BUILDINGS ™ Revision Date: 03.13.08...
  • Page 24 CLEARSPAN POLY BUILDINGS ™ Revision Date: 03.13.08...
  • Page 25 CLEARSPAN POLY BUILDINGS ™ Revision Date: 03.13.08...

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