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©2009 ClearSpan™
All Rights Reserved. Reproduction
is prohibited without permission.
Revision date: 01.28.09
ClearSpan
High Tunnel
™
Add-A-Bay System
Photo may show a different but similar model.
CLEARSPAN
HIGH TUNNELS AND CANOPIES
™
STK#
104137
104138
104139
104140
104141
104142
104143
104144
DIMENSIONS
52' W x 12' H x 24' L
52' W x 12' H x 48' L
52' W x 12' H x 72' L
52' W x 12' H x 96' L
78' W x 12' H x 24' L
78' W x 12' H x 48' L
78' W x 12' H x 72' L
78' W x 12' H x 96' L
1
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Related Manuals for ClearSpan 104137
Summary of Contents for ClearSpan 104137
- Page 1 ™ Add-A-Bay System Photo may show a different but similar model. STK# DIMENSIONS 104137 52' W x 12' H x 24' L 104138 52' W x 12' H x 48' L 104139 52' W x 12' H x 72' L...
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Page 2: Safety Precautions
• Never erect the structure under power lines. • Identify whether underground cables and pipes are Thank you for purchasing this ClearSpan™ shelter. When present before preparing the site or anchoring the properly assembled and maintained, this product will structure. -
Page 3: Assembly Procedure
These words and phrases are common to most ClearSpan™ shelters and identify the different parts of • Tek Screw: A self-tapping fastener used to secure pipe the shelter. -
Page 4: Required Tools
CLEARSPAN HIGH TUNNELS AND CANOPIES ™ REQUIRED TOOLS The following list identifies the main tools needed to Space below is reserved for customer notes. assemble the shelter. Additional tools and supports may be needed depending on the structure, location, and application. - Page 5 CLEARSPAN HIGH TUNNELS AND CANOPIES ™ The following graphics and photos will help you identify the different parts. (Some parts are not shown.) FA4482B QH1070 Tek Screw Pipe Strap 102856 102857 102548 102547 End Clamp End Clamp Cross Connector Cross Connector...
- Page 6 CLEARSPAN HIGH TUNNELS AND CANOPIES ™ ClearSpan High Tunnel ™ Add-A-Bay System OVERVIEW This section describes assembling your shelter. For details, please see section; Assembling the Shelter Components. See illustration below to identify main parts of the shelter. 1. Locate the required parts for each assembly procedure.
- Page 7 CLEARSPAN HIGH TUNNELS AND CANOPIES ™ LAY OUT THE BUILDING SITE 3. After the first corner post is in place, string a line the width of the first bay section (26' center-to-center) and After the site is prepared, lay out the building site.
- Page 8 CLEARSPAN HIGH TUNNELS AND CANOPIES ™ LAY OUT THE BUILDING SITE (CONTINUED) 14. After the ground posts have been set in the correct position, detach each V-connector along the front and 12. Using the remaining assembled posts, install the back ends of the shelter from the ground posts.
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Page 9: Rafter Assembly
CLEARSPAN HIGH TUNNELS AND CANOPIES ™ ASSEMBLING THE SHELTER COMPONENTS 3. With the main rafter pipes seated at each joint and the rafter positioned on a flat surface, secure the joints with NOTE: Assistance is required to assemble the frame. -
Page 10: Frame Assembly
CLEARSPAN HIGH TUNNELS AND CANOPIES ™ FRAME ASSEMBLY 4. Position one (1) cross connector (102548) at the top of the interior rafter assembly as shown below. Gather the parts: 5. Take one (1) swaged 75" purlin section and insert each •... - Page 11 CLEARSPAN HIGH TUNNELS AND CANOPIES ™ FRAME ASSEMBLY (continued) CAUTION: To prevent cover damage, the ends of the 8. Move to the side clamp positions and repeat steps to purlins should extend no more than ½'' past the end install the first purlin pipe in those locations.
- Page 12 CLEARSPAN HIGH TUNNELS AND CANOPIES ™ FRAME ASSEMBLY (continued) STRUT INSTALLATION 14. Once the bays have been assembled, move to the LOWER STRUT ASSEMBLY outer sides of the shelter to install the lower side purlin Lower struts are attached to the end rafter and the second runs.
- Page 13 CLEARSPAN HIGH TUNNELS AND CANOPIES ™ STRUT INSTALLATION (continued) 5. Verify that the strut is in the correct position and secure the strut to each pipe strap with a Tek screw as shown 3. Using the following diagram and the Side Profile in the diagram below.
- Page 14 CLEARSPAN HIGH TUNNELS AND CANOPIES ™ STRUT INSTALLATION (continued) 4. Struts will be attached to the end rafter and just below the upper side purlin run on the second interior rafter. UPPER STRUT ASSEMBLY Upper struts are attached to the end rafter and the second interior rafter at each corner of each bay of the shelter.
- Page 15 CLEARSPAN HIGH TUNNELS AND CANOPIES ™ ANCHOR THE ASSEMBLED FRAME OPTIONAL COVER INSTALLATION At this point, anchor the frame. Consult the MUST READ After the frame is assembled, the optional main cover can document for anchoring information and suggestions. be installed.
- Page 16 CLEARSPAN HIGH TUNNELS AND CANOPIES ™ OPTIONAL COVER INSTALLATION (continued) 4. After attaching the poly latch U-channel to the tops of the end rafters, use Tek screws to attach the U-channel to the sides of the end rafters as shown in Diagram A.
- Page 17 CLEARSPAN HIGH TUNNELS AND CANOPIES ™ OPTIONAL COVER INSTALLATION (continued) 5. Once the main cover is in place and centered, begin at the peak of one end and install the wire spring into the Install the Main Cover Film U-channel to secure the cover.
- Page 18 CLEARSPAN HIGH TUNNELS AND CANOPIES ™ OPTIONAL COVER INSTALLATION (continued) Install the End Panels (if equipped) 1. If end panels are to be installed, attach a section of NOTE: Begin at one end of the U-channel on the upper U-channel to the middle ground post(s) and corner side purlin and work toward the other, pulling the cover posts using Tek screws.
- Page 19 1-800-245-9881 for assistance. NOTE: With the exception of Truss Arch buildings, ClearSpan™ shelters and greenhouses do not have any tested loading criteria. NOTE: Pull the cover tight as the spring is inserted into the U-channel.
- Page 20 CLEARSPAN HIGH TUNNELS AND CANOPIES ™ 12'-3 7/8" Height 4'-0" QUICK START GUIDE Sidewall Height 52' & 78' Wide High Tunnel Add-A-Bay Systems 26'-6 1/8" Width FRONT Grid Represents 12" Squares 3-BAY SHELTER 2-BAY SHELTER Ground Level Ground Level Frames shown may differ in length from actual frame.
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