Table of Contents
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Petrol Powered Pressure Washers
READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY
DAMAGE AND MAY VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by
this manual may vary in appearance, assembly, inclusions, specifications, description and packaging.
The product is NOT supplied with engine oil, although traces of oil from the manufacturing
process may be present. It is essential to add adequate engine oil of the correct type to the
engine before use – see
product
warranty.
E&OE
User Manual
[Revision 1.0 May 2017]
Checking and Changing Engine
© 2017 Jet-USA
Oil.
Failure to add engine oil will void the
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Table of Contents
Summary of Contents for Jetusa CX580
- Page 1 Petrol Powered Pressure Washers User Manual [Revision 1.0 May 2017] READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY DAMAGE AND MAY VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by this manual may vary in appearance, assembly, inclusions, specifications, description and packaging.
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Page 2: Safety
Petrol Powered Pressure Washers Safety Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or equipment or property damage if not understood or followed. Safety messages have the following symbols: You WILL be KILLED or You CAN be KILLED or You CAN be INJURED if you do SERIOUSLY INJURED if you do... - Page 3 Petrol Powered Pressure Washers General Fuel Safety General Service Information • Petrol/fuel/gasoline is extremely Have the equipment serviced or flammable – keep clear of repaired at authorized service centres naked flames or other ignition by qualified personnel only. sources. • Replacement parts must be original •...
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Page 4: Table Of Contents
Table of Contents .......................... 4 Applicable Models ........................6 Parts Identification and Assembly ....................7 CX580 - Parts Identification and Assembly ....................7 CX600 - Parts Identification and Assembly ....................9 CX630 - Parts Identification and Assembly ....................11 CX660 - Parts Identification and Assembly ....................13 MX400 –... - Page 5 Petrol Powered Pressure Washers Maintenance ..........................32 Maintenance Schedule ..........................32 Checking and Changing Engine Oil ......................33 Checking, Cleaning or Replacing the Air Filter ..................35 Air Filter Inspection and Cleaning ......................35 Air Filter Removal/Installation ......................35 Spark Plug ..............................36 Spark Plug Cleaning and Gap Checking .....................
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Page 6: Applicable Models
Petrol Powered Pressure Washers Applicable Models This manual applies to the following Jet-USA pressure washers: CX580 CX600 CX630 CX660 MX400 TX870 E&OE © 2017 Jet-USA... -
Page 7: Parts Identification And Assembly
Pressure washers are supplied with minimal assembly required. Assembly is generally restricted to parts of the machine frame (handle, wheels etc) and plumbing (hoses, fittings, lance, drum etc). For each model, there are specific assembly instructions and listings of all included parts. CX580 - Parts Identification and Assembly Name Name... - Page 8 Petrol Powered Pressure Washers 1. Insert the wheel axles (A) into the tubes (B) on the underside rear of the machine frame. Press the spring-loaded pin (C) in to insert the axle and ensure that it "pops" through the hole in the tube (D). 2.
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Page 9: Cx600 - Parts Identification And Assembly
Petrol Powered Pressure Washers CX600 - Parts Identification and Assembly Name Name Frame / Engine / Pump / Handle / Nozzles / Fasteners / Tools: Detergent Tank Assembly Wheel Axle (2) "R" Clip (2) Wheel (2) Spark Plug Tool Lance Lance Extension Pump Outlet Hose Pump Inlet Hose (includes strainer) - Page 10 Petrol Powered Pressure Washers 1. Insert a wheel axle (A) through each wheel (B). 2. Line up the hole (C) in the axle with the hole (E) in the frame axle tube (D), then push the axle into the tube so holes (C and E) are aligned. 3.
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Page 11: Cx630 - Parts Identification And Assembly
Petrol Powered Pressure Washers CX630 - Parts Identification and Assembly Name Name Frame / Engine / Pump / Nozzles / Detergent Tank Pump Inlet Hose (includes strainer) Assembly Wheel (2) Hose Hanger (includes nuts and washers) Handle Detergent Tube (includes strainer) Fasteners / Tools: Lance Wheel Axle (2) - Page 12 Petrol Powered Pressure Washers 1. Insert a wheel axle (A) through each wheel (B). 2. Push each axle into the frame axle tube (C). 3. Insert a "R" clip (D) through the hole in the axle, so the axle is secured. 4.
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Page 13: Cx660 - Parts Identification And Assembly
Petrol Powered Pressure Washers CX660 - Parts Identification and Assembly Name Name Frame / Engine / Pump / Detergent Tank Detergent Tube (includes strainer) Assembly Wheel (2) Fasteners / Fittings / Tools: Wheel Axle (2) Handle "R" Clip (2) Lance M6x50 Screw (4) M6x15 Screw (4) Lance Extension... - Page 14 Petrol Powered Pressure Washers 1. Insert a wheel axle (A) through each wheel (B). 2. Push each axle into the frame axle tube (C). 3. Insert a "R" clip (D) through the hole in the axle, so the axle is secured. The handle can be inserted with the hand-hold bend facing either way.
- Page 15 Petrol Powered Pressure Washers Hose Routing – CX660 Only The pump outlet hose to the hose reel must be routed as described below. This is to prevent it being exposed to excessive engine exhaust heat that may cause damage to the hose. 1.
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Page 16: Mx400 - Parts Identification And Assembly
Petrol Powered Pressure Washers MX400 – Parts Identification and Assembly Name Name Frame / Engine / Pump Assembly Fasteners / Fittings / Tools: M5x30 Screw (4) Lance M5x35 Screw (2) Lance Extension M5 Nut (6) M5 Washer (12) Lance Bracket Inlet Hose Adaptor Hose Bracket Screwdriver... - Page 17 Petrol Powered Pressure Washers 1. Attach the detergent bottle bracket (A), with the hook facing up, to the front right of the machine frame and secure using 2 M5x35 screws (B), 4 washers (C) and 2 nuts (D). Tighten (rotate right) the fasteners using a suitable screwdriver and spanner.
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Page 18: Tx870 - Parts Identification And Assembly
Petrol Powered Pressure Washers TX870 - Parts Identification and Assembly Name Name Frame / Engine / Pump Assembly Fasteners / Fittings / Tools: Wheel Axle (4) Wheel (4) M12 Nut (4) Lance Pump Vent Cap / Dipstick Barbed Inlet Connector Lance Extension "Turbo"... - Page 19 Petrol Powered Pressure Washers 1. Insert the wheel axles (A) into the tubes (B) on the underside rear of the machine frame. Press the spring-loaded pin (C) in to insert the axle and ensure that it "pops" through the hole in the tube (D). 2.
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Page 20: Pumps, Hoses And Fittings
Petrol Powered Pressure Washers Pumps, Hoses and Fittings The machine comes supplied with pump and components necessary for normal use. Some machines may include extra or optional lance attachments, nozzles, extension hoses etc. The basic methods for connecting hoses and using various fittings remains the same. Some information below may or may not apply explicitly to your machine. -
Page 21: Non-Sealed
Petrol Powered Pressure Washers Non-Sealed The pumps are manufactured in a way that requires normal pump maintenance. The pumps are usually oil- filled during production, require a breather cap, pump oil changes and have an oil sight glass and/or dipstick, oil drain and oil filler. -
Page 22: Using Connectors
Petrol Powered Pressure Washers The following image shows the possible combinations of hoses, fittings and nozzles. Item Description Item Description Standard Hose Extension Hose Lance Type B Fitting Lance Extension Type A Fitting Nozzle Type C Fitting "Turbo Head" Type D "Drain Cleaner" Fitting Turbo-Head Assembly If the "turbo head"... -
Page 23: Nozzles
Petrol Powered Pressure Washers "Quick-Connect" Type Connectors 1. Ensure the connectors are clean. 2. Pull back on the knurled ring until the ball bearings are visible and hold it in this position, then insert the male connector into the female. When the parts are fully connected, release the knurled ring. Nozzles The machine may come supplied with a variety of nozzles. -
Page 24: Detergent System
Petrol Powered Pressure Washers Detergent System Do NOT use chlorine, bleach, tri-sodium phosphate, ammonia, acid-based, caustic, or corrosive substances in the detergent system as these will damage the machine and may damage the surface being cleaned. Use liquid car wash or similar mild detergents only. Use of non- warranty. -
Page 25: Engines - Parts Identification
Petrol Powered Pressure Washers Engines – Parts Identification It is strongly recommended that you familiarise yourself with all major components of the machine before using it or performing any maintenance tasks. Products detailed in this manual may vary in appearance, inclusions, description and packaging from those shown or described. -
Page 26: Before Use Checklist
Petrol Powered Pressure Washers Before Use Checklist Ensure that you carry out all procedures below before starting the engine or operating the equipment. All procedures described are generic in nature and slight variations between different models may exist. Failure to follow the checklist and carry out the procedures correctly may result in making the product warranty void. -
Page 27: Pump Breather - Non-Sealed Pumps Only
Petrol Powered Pressure Washers Pump Breather – Non-Sealed Pumps Only Do NOT operate the machine until the shipping plug has been removed and the vent / breather cap is installed. Failure to do so may result in machine damage and will void product warranty. -
Page 28: Connecting The Water Supply
Petrol Powered Pressure Washers Connecting the Water Supply The machine must be connected to a water supply that can deliver sufficient water for pumping. Most domestic applications will use a standard garden hose connected to the mains water supply. In cases where no mains or gravity fed water supply is available, the machine can draw water from a suitable reservoir using the supplied inlet hose and strainer. -
Page 29: Engine Starting
Petrol Powered Pressure Washers Engine Starting Video Tutorial: Starting 4-Stroke Engines Before starting the engine, ensure that you have followed all procedures described in the Before Use Checklist. The product is NOT supplied with engine oil, although traces of oil from the manufacturing process may be present. It is essential to add adequate engine oil of the correct type to the engine before use –... -
Page 30: Environmental Considerations
Petrol Powered Pressure Washers Environmental Considerations Altitude If the engine is being used in altitudes at or above 1500m (approximately 5000’), adjustments to the carburettor may be required. This is because there is less oxygen in the air as altitude increases, which effectively "enriches"... -
Page 31: Pressure Washer Operation
Petrol Powered Pressure Washers Pressure Washer Operation Use the high-pressure hoses and connectors / fittings supplied with the unit ONLY. • Ensure that all hoses and connectors / fittings are correctly installed and secure. • Always hold the lance with both hands to avoid recoil. • Do NOT use the machine whilst standing on a ladder. • Water may flow from the pump pressure release valve (if fitted) when the engine is running but the spray action of the machine is not being used –... -
Page 32: Maintenance
Petrol Powered Pressure Washers Maintenance Running combustion engines in confined areas CAN KILL IN MINUTES. Engine exhaust fumes contain carbon-monoxide – a deadly gas that you cannot smell or see. NEVER run a combustion engine in confined areas EVEN IF windows and doors are open. ONLY run combustion engines OUTDOORS and away from doors, windows and vents. -
Page 33: Checking And Changing Engine Oil
Petrol Powered Pressure Washers Checking and Changing Engine Oil The product is NOT supplied with engine oil, although traces of oil from the manufacturing process may be present. It is essential to add adequate engine oil of the correct type to the warranty. - Page 34 Petrol Powered Pressure Washers To change the engine oil: 1. Place the machine on a suitable work surface that is flat and level and have a container ready to catch drained oil. 2. Clean the machine around the oil drain plug (D) and oil filler cap/dipstick so that no dirt or other material enters the engine when the plug or cap is removed.
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Page 35: Checking, Cleaning Or Replacing The Air Filter
Petrol Powered Pressure Washers Checking, Cleaning or Replacing the Air Filter Operating the machine without a functional air filter may cause severe engine damage and will void any warranty. • A dirty or oil saturated air filter will restrict air flow, which can be mistaken as fuel system problems. -
Page 36: Spark Plug
Petrol Powered Pressure Washers Spark Plug If the spark plug is damaged (cracked insulator, broken or eroded electrodes etc), replace it. • Always use spark plugs of the correct "heat range" - see Specifications. The spark plug is used to ignite the air/fuel mixture inside the engine. The spark plug has electrodes on one end and an electrical terminal on the other. -
Page 37: Checking And Changing Pump Oil - Non-Sealed Pumps Only
Petrol Powered Pressure Washers Checking and Changing Pump Oil – Non-Sealed Pumps Only For machine that have unsealed pumps, it is necessary to maintain the pump oil. Sealed pumps do not feature oil drains and fillers. Any attempt to service or alter a sealed pump may damage it warranty. -
Page 38: Checking, Cleaning Or Replacing Water Inlet And Detergent Strainers
Petrol Powered Pressure Washers Checking, Cleaning or Replacing Water Inlet and Detergent Strainers Some machines may be fitted with water inlet strainers and/or detergent tube strainers. Dirty or blocked strainers may restrict water or detergent flow, which can reduce performance and be mistaken as other problems. -
Page 39: Checking, Cleaning Or Replacing The Fuel Strainer
Petrol Powered Pressure Washers Checking, Cleaning or Replacing the Fuel Strainer Some machines may be fitted with fuel strainers, installed in the fuel tank filler opening. If the fuel strainer is no longer serviceable, replace it. The fuel strainer is used to prevent dirt and other particles from possibly entering the fuel system and engine and causing internal damage to it. -
Page 40: Transportation And Storage
Petrol Powered Pressure Washers Transportation and Storage Always ensure that the machine is cool enough to touch before transporting or storing. • Petrol/fuel/gasoline is extremely flammable – keep clear of naked flames or other ignition sources. • Always transport the machine with the fuel tap and engine ON/OFF switch in the "OFF"... -
Page 41: Troubleshooting
Petrol Powered Pressure Washers Troubleshooting Running combustion engines in confined areas CAN KILL IN MINUTES. Engine exhaust fumes contain carbon-monoxide – a deadly gas that you cannot smell or see. NEVER run a combustion engine in confined areas EVEN IF windows and doors are open. ONLY run combustion engines OUTDOORS and away from doors, windows and vents. - Page 42 Petrol Powered Pressure Washers Difficulty restarting the engine after use or engine stops suddenly during use. Possible Fault Action Check fuel level and ensure adequate fuel is available. For some 4-stroke engines, an No fuel or engine oil engine oil sensor will automatically switch off the engine or prevent starting if a low engine oil level is detected.
- Page 43 Petrol Powered Pressure Washers Water in engine oil. Possible Fault Action Worn output shaft seal Have machine inspected and repaired. Detergent system not operating. Possible Fault Action No detergent available or incorrect Ensure sufficient detergent is available. Ensure detergent is of a suitable type. Ensure detergent suction end of the detergent tube is submerged in detergent.
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Page 44: Specifications
Petrol Powered Pressure Washers Specifications 87cc Engine Type 4-stroke, single cylinder Fuel Type Unleaded non-ethanol petrol Fuel Tank Capacity 1.6l Spark Plug Type E6TC, F6TC 0.7 to 0.8mm (0.028 to 0.032”) Spark Plug Gap Inlet: 0.15mm ± 0.02mm (0.006” ± 0.001”) Valve Clearance Exhaust: 0.2mm ±... -
Page 45: Service And Maintenance Record
Petrol Powered Pressure Washers Service and Maintenance Record Use the following tables as a record of machine servicing and maintenance. Keeping accurate records will help ensure better machine service life and may simplify fault diagnosis and any possible warranty claims. Place a tick in the required box for either clean or replace with the date, as required. - Page 46 Petrol Powered Pressure Washers Some experts believe the incorrect or prolonged use of almost any product could cause serious injury or death. For information that may reduce your risk of serious injury or death, consult the points below and additionally, the information available at www.datastreamserver.com/safety •...