Badger Meter modmag m2000 Installation And Operation Manual
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Summary of Contents for Badger Meter modmag m2000
- Page 1 Badger Meter Europa GmbH ® ModMAG M2000 INSTALLATION AND OPERATION MANUAL April 2010 MID_M2000_BA_02_1004...
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Page 2: Table Of Contents
Contents Page 1. Basic safety precautions ....................1 2. System description ......................2 3. Installation .......................... 3 General information ....................3 3.1.1 Temperature ranges ..................3 3.1.2 Protection class ....................3 3.1.3 Transport ......................4 Installation ........................4 3.2.1 Meter orientation ..................... 4 3.2.2 Inlet and outlet pipe .................. -
Page 3: Basic Safety Precautions
Basic safety precautions Page 1/44 1. Basic safety precautions The electromagnetic flow meter is only suitable for the measurement of conductive fluids. The manufacturer is not liable for damages that result from inproper use or from use that is not in accordance with the requirements. The meters are constructed according to state-of-the-art technology and tested operationally reliable. -
Page 4: System Description
System description Page 2/44 2. System description The electromagnetic flow meters are intended for the metering of all fluids with electric conductivity of at least 5 μS/cm (20 μS/cm for demineralized water). These series of meters is characterized by a high degree of accuracy. Measuring results depend on density, temperature and pressure. -
Page 5: Installation
Installation Page 3/44 3. Installation • Warning: Installation instructions given in the following are to be observed in order to guarantee a perfect functioning and a safe operation of the meter. 3.1 General information 3.1.1 Temperature ranges Caution: • In order to prevent a damaging of the meter, you are requested to strictly observe amplifier’s and detector’s maximum temperature ranges. -
Page 6: Transport
Installation Page 4/44 3.1.3 Transport Caution: • Use lifting lugs when lifting meter flow tubes that are 150 in diameter or larger. • Do not lift meter on measuring amplifier or on detector’s neck. • Do not lift meter with a fork lift on the jacket sheet. This could damage the body. -
Page 7: Meter Location
Installation Page 5/44 3.2.3 Meter location Caution: • Do not install the detector on the suction sides of pumps. This could damage the liner (in particular PTFE liners). • Verify that the pipeline is always filled on the measuring point, if not - a correct or accurate measurement is not possible. -
Page 8: Pipe Reducer Requirements
Installation Page 6/44 3.2.4 Pipe reducer requirements With pipe reducers as per DIN 28545 detectors can be mounted in larger pipelines. You can determine the occurring pressure drop by using the shown nomogram (only applicable to liquids with similar viscosity like water). •... -
Page 9: Separate Version
Installation Page 7/44 3.2.5 Separate version Provide a separate version in the following cases: • Note: Detector protection class IP 68 • Fluid temperature > 100 °C • Strong vibrations Caution: • Do not install the signal cable close to power cables, electric machines, etc. -
Page 10: Plastic Or Lined Pipelines
Installation Page 8/44 "X" M4:1 "X" 3.2.7 Plastic or lined pipelines If non-conductive pipelines or pipelines lined with non-conductive material are used, install an additional grounding electrode or grounding rings between the flanges. Grounding rings are installed like gaskets between the flanges and are connected with a grounding cable to the meter. -
Page 11: Electrically Disturbed Environment
Power connections Page 9/44 3.2.9 Electrically disturbed environment If the pipe material is in an electrically disturbed environment or if metallic pipelines that are not grounded are used, we recommend a grounding as shown in the following picture in order to assure that measurement is not influenced. 6 mm²... -
Page 12: Separate Version
Detector Close device and connection cover again 13 SHIELD firmly. Shield 13 12 COIL COIL 12 COIL 11 11 COIL Badger Meter JBOX - PRIMO REMOTE - REV1 Terminal box – Terminal M2000 Description Wire color Standard Stainless steel Coil 1... -
Page 13: Signal Cable Specification
Page 11/44 4.2.1 Signal cable specification • Note: Only use signal cables delivered by Badger Meter or corresponding cable in accordance with the following specification. • Take max. signal cable length between detector and amplifier into account (keep distance as low as possible). -
Page 14: Configuring Input/Output (I/O)
Power connections Page 12/44 4.3 Configuring input/output (I/O) Fuse Auxiliary power Display Displ Jumper JP1 Coil detector Jumper JP2 DISPLAY Electrodes detector COMMUNICATION Memory token Communication Input/Output Description Terminal Analog output 0 - 20 mA 16 (+) 4 - 20 mA RL <... -
Page 15: Programming
Programming Page 13/44 5. Programming Programming is accomplished by using the three functional buttons ▲,► and E. You can move from the measuring mode to the programming mode by pressing twice the button E. While first pressing this button, you activate the backlight and while pressing it for a second time, you get into the programming menu. - Page 16 Programming Page 14/44 Quick Setup Totalizer Unit This parameter establishes the units of measure for the totalizers: Unit Unit Liters Imperial Gallons HectoLiters Pounds M³ Cubic Meters Fluid Ounces Cubic Feet Acre Feet U.S. Gallons Barrel MegaGallons Full Scale Flow This parameter sets the maximum flow the system is expected to measure.
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Page 17: Main Menu
Programming Page 15/44 5.2 Main menu The following menu items are available to you in the main menu: • Meter setup • Measuring • Inputs and outputs • Reset of the totalizer • Setting of communication port • Specific counter settings •... -
Page 18: Measurement
Programming Page 16/44 Meter Setup Pipe Diameter This figure is used for setting pipe’s diameter (size). Several sizes DN 6 to DN 2000 as well as specific sizes in [mm] can be set. Note: Pipe diameter is set at the factory. Changes of size have an impact on meter’s accuracy. - Page 19 Programming Page 17/44 Measurement Totalizer Unit This parameter establishes the units of measure for the totalizers: Unit Unit Liters Imperial Gallons HectoLiter Pounds M³ Cubic Meters Fluid Ounces Cubic Feet Acre Feet U.S. Gallons Barrel MegaGallons Full Scale Flow This parameter sets the maximum flow the system is expected to measure.
- Page 20 Programming Page 18/44 Measurement Flow Direction Flow direction lets you set the meter to measure forward flow only (uni- directional) or both forward and reverse flow (bidirectional). Unidirectional means that the flow is totalized in only one direction. The flow direction is indicated by the arrow printed on the detector label.
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Page 21: Inputs And Outputs
Programming Page 19/44 Inputs and Outputs 5.2.3 Analog Output This parameter establishes the range of the analog output signal: 0 to 100% (= full scale). The following current ranges are available to you: Current output 0 to 20 mA 4 to 20 mA 0 to 10 mA 2 to 10 mA Note:... - Page 22 Programming Page 20/44 Inputs and Outputs Digital Outputs In the sub-menu “Functional operation“ you can configure functional operation of the 4 digital outputs. You can select e.g “forward pulse” for the digital output and define the pulses per totalizer unit via “pulse scale”.
- Page 23 Programming Page 21/44 Inputs and Outputs Digital Outputs Digital outputs 3 and 4 The two outputs can be operated as open collector and as relay (solid state relais SSR). You can select operating mode by programming the relative outputs (output hardware). MID_M2000_BA_02_1004...
- Page 24 Programming Page 22/44 Inputs and Outputs Digital Outputs Functional The following functions can be selected for the selection outputs 1 to 4: Function Dig1 Dig2 Dig3 Dig4 Inactive Forward pulse Reverse pulse AMR (50 ms) Frequency Flow set point Empty pipe alarm Flow direction Preset output Error alarm...
- Page 25 Programming Page 23/44 Inputs and Outputs Pulses/Unit The Pulses/Unit parameter lets you set how many pulses per unit of measure will be transmitted. The configurable range from 0.0001 99.999 pulses/volume unit, however max. output frequency of 10,000 pulses/sec. (10 kHZ) must not be exceeded.
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Page 26: Clear Totals
Programming Page 24/44 Inputs and Outputs The hardware type parameter lets you select the type Hardware selection of hardware used to drive the two digital outputs 3 and 4: Either passively as open collector or relay (solid state relais SSR). Frequency This parameter establishes to define the digital output 3 as frequency output. -
Page 27: Communications
Programming Page 25/44 Communications 5.2.5 port configuration lets configure RS232 Port A communication port will be used: • Modbus RTU • Remote Menu (remote control) • Disable Port (deactivate port ) The Remote Menu port will check for display updates once a second. If a change is detected, the display contents will be transmitted in ASCII format over the RS232 communication port. - Page 28 Programming Page 26/44 Communications 5.2.5 Data Bits The following data bits are supported: • 8 bits • 7 bits • 5 bits Default settting is [8 bits] Stop Bits The following stop bits are supported: • 1 Stop Bit • 2 Stop Bits Default setting is [1 Stop Bit] Port B...
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Page 29: Advanced
Programming Page 27/44 Advanced 5.2.6 Unit Multiplier This function lets you define totalizers’ formatting. You can select among the following formats: Format 0.0001 0.001 0.01 1000 Formatting is normally [Aus/off]. With this function, the best possible resolution is automatically chosen. Backlight Control You can set the meter’s backlight to “Aways On“, “Always Off“... - Page 30 Programming Page 28/44 Advanced Factory setting The analog output was already set at the factory to exactly 4.00 mA (zero) and 20.00 mA (margin). In case that you wish to adapt your external system, use the item “corrective factor“. This filter is intended to help eliminate unrequested peaks during Software Filter measurement.
- Page 31 Programming Page 29/44 Advanced Empty Pipe Cal. Note: To compensate different fluid conductivity, signal cable lengths or sizes during measurements, you can calibrate them accordingly. This is important in case that fluid monitoring has been activated and “empty pipe” is signalized although the pipe is filled. Proceed as follows: 1.
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Page 32: Info/Help
Programming Page 30/44 Info/Help 5.2.7 The following list gives you an overview about the kind and frequency of Error Counts various messages and hence provides a diagnostic of the counter or the measuring point. Prior to any diagnostic, we suggest to reset the individual parameters in order to exclude impacts occurring due to installation, maintenance or other anormal operation conditions. -
Page 33: Language Select
Programming Page 31/44 Info/Help 5.2.7 The number of times that the unit has been powered on. PowerUp Counter Power Off Time The length of time that the unit has been without power. This parameter “Tpwroff“ can be set with the menu “Reset Totalizer“. Version info The current software version of the unit. -
Page 34: Troubleshooting
Troubleshooting Page 32/44 6. Troubleshooting Error messages can be displayed via the 4 digital outputs. By means of the error list type and frequency of the errors can be logged and analyzed, also see chapter Programming: Info/Help. The following error messages can be displayed: Description Possible Cause Recommended Action... -
Page 35: Replacing The Fuse
Troubleshooting Page 33/44 6.1 Replacing the fuse • Warning: Disconnect main power to the unit before replacing the fuse. Fuse Fuse type: T2 H 250 V (2A idle) 6.2 Replace meter’s electronics • Warning: Disconnect auxiliary power before opening body cover. DISPLAY Coil plug Electrode plug... -
Page 36: Technical Data
Technical data Page 34/44 7. Technical data 7.1 Detector Type II Technical data Size DN 6 – 2000 (1/4“...80“) Process connections Flange: DIN, ANSI, JIS, AWWA etc. Nominal pressure Up to PN 100 Protection class IP 67, IP 68 optional Min. - Page 37 Technical data Page 35/44 ANSI flanges DIN flanges A Std* ∅ D ∅ K ∅ d2xn ∅ D ∅ K ∅ d2xn ISO** 1/4” 88,9 60,3 15,9 x 4 14 x 4 3/10” 88,9 60,3 15,9 x 4 14 x 4 3/8”...
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Page 38: Detector Type Food
Technical data Page 36/44 7.2 Detector type Food Technical data Size DN 10 – 100 (3/8“...4“) ® Process connections Tri-Clamp , DIN 11851, ISO 2852, etc. Nominal pressure PN 10 Protective class IP 65, IP 68 optional Min. conductivity 5 µS/cm (20 µS/cm demineralized water) Liners PTFE -40 to +150°C... - Page 39 Technical data Page 37/44 ® Process connection Tri-Clamp Process connection DIN 11851 ® ® M2000 mounted version M2000 mounted version ® Type Food Tri-Clamp Type Food Milk Pipe DIN 11851 3/8” 3/8” 1/2” 1/2” 3/4” 3/4” 1” 1 ¼“ 1” 1 ½“...
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Page 40: Detector Type Iii
Technical data Page 38/44 7.3 Detector Type III Technical Data Size DN 25 – 100 (1“...4“) Process connections Sandwich connection, (intermediate flange mounting) Nominal pressure PN 40 Protective class IP 67, IP 68 optional Min. conductivity 5 µS/cm (20 µS/cm demineralized water) Liner PTFE -40 to +150°C... -
Page 41: Meter Type M2000
Technical data Page 39/44 ® 7.4 Meter type M2000 Technical data ® Type M2000 Auxiliary power 85 – 265 VAC, 45 – 65 Hz Optional 24 VDC (-10% … +20%), 900 mA Analog output 0/4 – 20 mA, ≤ 800 Ohm Flow direction is displayed via separate status output Digital outputs 4 freely configurable open collector outputs... -
Page 42: Error Limits
Technical data Page 40/44 7.5 Error limits Measuring range 0,03 m/sec. to 12 m/sec. ≥ 0,5 m/sec. ±0,25% Pulse output < 0,5 m/sec. ± 1,25 mm/sec. Similar to pulse output plus ±0,01 mA Analog output ±0,1% Reproducibility Error curve MAG meter M2000 Fehlerkurve MID M2000 Fluid velocity v[m/sec.] Mediumsgeschwindigkeit v[m/s]... -
Page 43: Size Selection
Technical data Page 41/44 7.6 Size select DN 6 - DN 100 0,01 0,01 1.000 10.000 L/min DN 125 - DN 1400 0,01 1000 10.000 100.0 m³/h MID_M2000_BA_02_1004... -
Page 44: Program Structure
Program structure Page 42/44 8. Program structure Start Menu Quick Setup Flow Unit Totalizer Unit Full Scale Flow Low Flow Cut-off Main Menu Meter Setup Scale Factor Empty Pipe Detect Power Line Freq Excitation Freq Pipe Diameter Detector Factor Detector Offset Measurem Measurements Flow Unit... - Page 45 Program structure Page 43/44 Start Menu Main Menu Inputs/Outputs Digital Output #3 Full Scale Freq Preset Amount Set Point Min. Set Point Max. Normally Open Output Type Normally Closed Hardware Select Relay Open Collector Select Function None Frequency Output Flow Set Point Empty Pipe Alarm Flow Direction Preset Output...
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Page 46: Return Of Goods For Repair
Return of goods for repair Page 44/44 9. Return of goods for repair Please copy, fill in and sign hereafter harmlessness declaration and enclose it for any return of goods you may send back for repair. No repair will be performed prior to receiving the harmlessness declaration duly filled and signed. - Page 48 (passiv) tsRelais 1 Skalen- endwert Hotline Phone +49-7025-9208-0 or -30 +49-7025-9208-15 Badger Meter Europa GmbH ® Subsidiary of Badger Meter, Inc., USA Nürtinger Strasse 76 72639 Neuffen (Germany) E-mail: badger@badgermeter.de www.badgermeter.de...
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Questions and answers
What is the distance DN as in, Distance ought to be > 2 x DN?
The DN distance requirement for the Badger Meter ModMAG M2000 is:
- Inlet pipe: Greater than 10 DN
- Outlet pipe: Greater than 5 DN
This answer is automatically generated