Clutch/Gear Shift Linkage Item; Crankshaft/Transmission/Kickstarter Item - Honda XR80R Service Manual

GENERAL INFORMATION
CLUTCH/GEAR SHIFT LINKAGE
Unit· mm (inl
ITEM STANDARD SERVlCE LIM IT
ClulCh
I~ver
tree
play 10.0 - 20,0
(3/8 -
3/4)
Clulch sp ring free length XR100R
3 1.9 (1.25) 29.5 (1.16)
XR80R 27.6/ 1.09)
25.5 (1 .00)
Clutch djsc thickness XR 100R 292 - 3.08 (0 ,115 - 0.1211
2.7W.l1)
XR80R
2.80 2.90 (0.1 10 - 0.1 14) 2.5 (0.10)
Clutch plate warpaqe
0.20 (0,008)
CRANK SHAFT/ TRANSMISSION/ KICKSTARTER
nl : mm
m
U 't
r )
ITEM STANDARD
SERVICE LIM IT
GankShaft Runout Righ t
0.035 (0.001 4) 0.085 W,0033)
l,'
0.020 10.0008) 0.070 (0.0028)
Side clearance 0.10 0.35 W.0039 - 0.0138)
0.60 (0.024)
Radial clearance 0- 0.008 (0 - 0.0003) 0.010 (0.0004)
Shih
fork, Shift fork 1.0.
12.000 12.018 (0 .4724 - 0. ( 731) 12,05(0.474)
Shifl for. shaft
Fork claw thickness 493 5.00 (0. 194 0. 197) 4.7 (0 .19)
Shaft 0 .0, 11 .976 11 .994(0. 4715
0.(722)
11.96(0.47 1)
TransmiSSion
Gear 1.0 M4.M5
17.016 - 17.034 (06699 0,6706)
17.05 (0.67 1)
C'
XR lOOR
20,662 - 20.643 (0.8119 - 0.8127)
20.56 (0.813)
XA80R 17,022 - 17 .043 (0.6701 - 0.6710) 17.06 (0 ,672)
C2
XR100R 19.520 - 19.541 (0.7685 - 0.7693) 19.56 W.770)
XR80R
19.520 - 19.541 (0.7685 - 0.7693)
19.56 (0.770)
C3 XAtOOR 18.016 - 18.034 (0.7093 - 0.7100) 18.05 (0,711)
XR80R 17.016 - 17.034 (0.5699 - 0.67(6) 17.05 (0.671)
~ -
Bushing 0 .0. C'
XR100R
20.559 20.580 (0.809 4 - 0.81021
20.54 (0.809)
Gear-Io·bush ing clearance leI)
XR 100R 0.042
0.084 w.oon 0.003 4)
O. I 2 1 0.005)
Mai nshah. 0 .0.
M4.MS
16,966 - 16.984 (0.6680 0,6687) 16.95 (0 .667)
Counter shaft
C2
19,459 - 19.480 W.766 1 - 0.76(9)
19.44 (0.765)
0.0,
C3
XR100R
17.966 - 17.984 (0.7073 - a. 7ai10) n.95 (0.707)
XR80R
16.966 - 16.984 (0.6680 - 0.6587) 16.95 (0667)
Gear-to-shaft cle ara nce
M.
0.032 - 0,058 (0.0013 - 0.0027)
0.10 (0 .00 4)
~~im a ry
SHiner
0.Q15 - 0,052 (0,0006 - 0.00 20 )
0.008 (0.003)
C2
0.040 - 0.082 (0 .0016 - 0.0032) 0.12 (0.005)
C3
0.032 - 0.068(0.0013 - 0.0027) 0.10 (0,004)
Kickstarter Pinion 1.0. 18.020 - 18.041 10.7094 - 0.7 103)
18.06(0.7 11)
Spindle 0 .0.
17 .959 - 17 ,980 (0. 7070 - 0.7078) 17.88 (0.70 4)
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