Honda XR125L Owner's Manual
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Honda XR125L Owner's Manual

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10/03/11 17:05:13 32KRHA00_001
Honda XR125L
OWNER'S MANUAL
MANUEL DU CONDUCTEUR
Honda Motor Co., Ltd. 2010

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Summary of Contents for Honda XR125L

  • Page 1 10/03/11 17:05:13 32KRHA00_001 Honda XR125L OWNER’S MANUAL MANUEL DU CONDUCTEUR Honda Motor Co., Ltd. 2010...
  • Page 2 10/03/11 17:05:17 32KRHA00_002 IMPORTANT INFORMATION OPERATOR AND PASSENGER This motorcycle is designed to carry the operator and one passenger. Never exceed the maximum weight capacity. ON/OFF-ROAD USE This motorcycle is designed for ‘‘dual purpose’’ use. READ THIS OWNER’S MANUAL CAREFULLY Pay special attention to the safety messages that appear throughout the manual.
  • Page 3 OWNER’S MANUAL All information in this publication is based on the latest production information available at the time of approval for printing. Honda Motor Co.,Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 4 When service is required, remember that your Honda dealer knows your motorcycle best. If you have the required mechanical ‘‘know-how’’ and tools, your dealer can supply you with an official Honda Shop Manual to help you perform many maintenance and repair tasks.
  • Page 5 10/03/11 17:05:31 32KRHA00_005 The following codes in this manual indicate each country. General export (km/h) Latin America Colombia The specifications may vary with each locale.
  • Page 6 10/03/11 17:05:35 32KRHA00_006 A FEW WORDS ABOUT SAFETY Your safety, and the safety of others, is very important. And operating this motorcycle safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.
  • Page 7 10/03/11 17:05:40 32KRHA00_007 You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be HURT if you don’t follow instructions. Safety Headings –– such as Important Safety Reminders or Important Safety Precautions. Safety Section ––...
  • Page 8 10/03/11 17:05:52 32KRHA00_008 OPERATION page page MOTORCYCLE SAFETY ESSENTIAL INDIVIDUAL IMPORTANT SAFETY COMPONENTS INFORMATION IGNITION SWITCH PROTECTIVE APPAREL RIGHT HANDLEBAR CONTROLS LOAD LIMITS AND GUIDELINES LEFT HANDLEBAR CONTROLS OFF-ROAD SAFETY PARTS LOCATION INSTRUMENTS AND INDICATORS MAJOR COMPONENTS (Information you need to operate this motorcycle) BRAKES CLUTCH...
  • Page 9 10/03/11 17:06:03 32KRHA00_009 page page FEATURES OPERATION (Not required for operation) PRE-RIDE INSPECTION STEERING LOCK STARTING THE ENGINE HELMET HOLDER RUNNING-IN SIDE COVERS RIDING SEAT BRAKING DOCUMENT COMPARTMENT PARKING HEADLIGHT AIM VERTICAL ANTI-THEFT TIPS ADJUSTMENT...
  • Page 10 10/03/11 17:06:22 32KRHA00_010 MAINTENANCE page page MAINTENANCE BATTERY THE IMPORTANCE OF FUSE REPLACEMENT MAINTENANCE BRAKELIGHT SWITCH MAINTENANCE SAFETY ADJUSTMENT SAFETY PRECAUTIONS BULB REPLACEMENT MAINTENANCE SCHEDULE TOOL KIT CLEANING SERIAL NUMBERS COLOUR LABEL STORAGE GUIDE AIR CLEANER STORAGE CRANKCASE BREATHER REMOVAL FROM STORAGE ENGINE OIL SPARK PLUG TAKING CARE OF THE...
  • Page 11 10/03/11 17:06:29 32KRHA00_011 MOTORCYCLE SAFETY IMPORTANT SAFETY INFORMATION Don’t Drink and Ride Your motorcycle can provide many years of Alcohol and riding don’t mix. Even one service and pleasure − if you take drink can reduce your ability to respond to responsibility for your own safety and changing conditions, and your reaction time understand the challenges that you can...
  • Page 12 Never exceed load limits, and use only accessories that have been approved by Honda for this motorcycle. See page for more details.
  • Page 13 10/03/11 17:06:41 32KRHA00_013 PROTECTIVE APPAREL Helmets and Eye Protection For your safety, we strongly recommend Your helmet is your most important piece of that you always wear an approved riding gear because it offers the best motorcycle helmet, eye protection, boots, protection against head injuries.
  • Page 14 10/03/11 17:06:45 32KRHA00_014 Additional On-road Gear Additional Off-road Gear In addition to a helmet and eye protection, On-road apparel may also be suitable for we also recommend: casual off-road riding. But if you plan on any Sturdy boots with non-slip soles to help serious off-road riding you will need more protect your feet and ankles.
  • Page 15 Non-Honda accessories, im p r o p e r m od i f i c a t i on s , a n d p o or Follow all load limits and other loading maintenance can also reduce your safety guidelines in this manual.
  • Page 16 10/03/11 17:06:59 32KRHA00_016 Load Limits If you wish to carry more cargo, check with Following are the load limits for your your Honda dealer for advice, and be sure motorcycle: to read the inf ormat ion regarding accessories on page...
  • Page 17 Modifying your motorcycle or using non- We strongly recommend that you use only Honda accessories can make your Honda Genuine Accessories that have been motorcycle unsafe. Before you consider specifically designed and tested for your making any modifications or adding an motorcycle.
  • Page 18 10/03/11 17:07:08 32KRHA00_018 Modifications We strongly advise you not to remove any original equipment or modif y your motorcycle in any way that would change its design or operation. Such changes could seriously impair your motorcycle’s handling, stability and braking, making it unsafe to ride.
  • Page 19 10/03/11 17:07:16 32KRHA00_019 Spark arresters and mufflers are required OFF-ROAD SAFETY Learn to ride in an uncongested off-road in most off-road areas. Don’t modify your area free of obstacles before venturing onto exha ust syst em. R emember t hat unfamiliar terrain.

  • Page 20: Parts Location

    10/03/11 17:07:21 32KRHA00_020 PARTS LOCATION Indicators Front brake fluid reservoir Headlight dimmer switch Speedometer Ignition switch Rearview mirror Engine stop switch Rearview mirror Clutch lever Front brake lever Turn signal switch Throttle grip Start button Horn button Fuel fill cap...
  • Page 21 10/03/11 18:17:47 32KRHA00_021 Air cleaner Document compartment Passenger footpeg Footpeg Rear brake pedal Oil fill cap/dipstick...
  • Page 22 10/03/11 17:07:28 32KRHA00_022 Main fuse Fuse box Tool box Fuel valve Battery Choke lever Helmet holder Passenger footpeg Shift lever Side stand Engine oil drain plug Footpeg Crankcase breather tube...
  • Page 23 10/03/11 17:07:33 32KRHA00_023 INSTRUMENTS AND INDICATORS The instruments are grouped together above the headlight case. Their functions are described in the table on the following page. (1) Speedometer (2) Odometer (3) Turn signal indicator (4) High beam indicator (5) Neutral indicator (6) Tripmeter (7) Tripmeter reset knob...
  • Page 24 10/03/11 17:07:44 32KRHA00_024 (Ref.No.) Description Function Speedometer Shows riding speed. Odometer Shows accumulated mileage. Turn signal indicator Flashes when the either turn signal operates. (green) High beam indicator Lights when the headlight is on high beam. (blue) Neutral indicator (green) Lights when the transmission is in neutral.
  • Page 25 (page there is probably air in the brake system and it must be bled. See your Honda dealer for this service. Brake Fluid Level: With the motorcycle in an upright position, check the fluid level.
  • Page 26 10/03/11 17:08:00 32KRHA00_026 Brake Adjustment: Rear Brake Pedal Height Adjustment: Place the motorcycle on its side stand. The stopper bolt ( ) is provided to allow Measure the distance the rear brake adjustment of the pedal height. To adjust pedal ( ) moves before the brake starts the pedal height, loosen the lock nut ( ) to take hold.
  • Page 27 If proper adjustment cannot be obtained by this method, see your Honda dealer. After adjustment, push the brake arm ( ) to confirm that there is a gap between the rear brake adjusting nut ( ) and the brake arm pin ( ).
  • Page 28 10/03/11 17:08:13 32KRHA00_028 Pull back the rubber dust cover ( ). CLUTCH Clutch adjustment may be required if the Loosen the lock nut ( ) and turn the motorcycle stalls when shifting into gear or clutch cable adjuster. Tighten the lock tends to creep;...
  • Page 29 Turn the adjusting nut ( ) to the clutch does not work correctly, see your obtain the specified freeplay. Tighten the Honda dealer. lock nut and check the adjustment. Start the engine, pull in the clutch lever Other Checks: and shift into gear.
  • Page 30 10/03/11 17:08:26 32KRHA00_030 Remember to check that the fuel valve is in FUEL Fuel Valve the ON position each time you refuel. If the The three way fuel valve ( ) is on the left valve is left in the RES position, you may side near the carburetor.
  • Page 31 10/03/11 17:08:32 32KRHA00_031 Fuel Tank The fuel tank capacity including the reserve supply is: 12 (3.2 US gal , 2.6 Imp gal) To open the fuel fill cap ( ), insert the ignition key ( ) and turn it clockwise. The fuel fill cap will pop up and can be lifted off.
  • Page 32 If ‘‘spark knock’’ or ‘‘pinking’’ occurs at a steady engine speed under normal load, change brands of petrol. If spark knock or pinking persists, consult your Honda dealer. Failure to do so is considered misuse, and damage caused by misuse is not covered by Honda’s Limited Warranty.
  • Page 33 Damage the painting of the fuel tank. is at least as high as that recommended by Damage the rubber tubes of the fuel line. Honda. There are two types of ‘‘gasohol’’: Cause corrosion of the fuel tank. one containing ethanol, and the other Cause poor drivability.
  • Page 34 10/03/11 17:08:47 32KRHA00_034 ENGINE OIL Reinstall the oil fill cap/dipstick. Check Engine Oil Level Check for oil leaks. Check the engine oil level each day before riding the motorcycle. The level must be maintained between the Running the engine with insufficient oil upper ( ) and lower ( ) level marks on the pressure may cause serious engine damage.
  • Page 35 10/03/11 17:08:52 32KRHA00_035 TYRES Air Pressure To safely operate your motorcycle, the tyres Properly inflated tyres provide the best must be the proper type (off-road) and size, combination of handling, tread life, and in good condition with adequate tread, and riding comfort.
  • Page 36 10/03/11 17:08:58 32KRHA00_036 Always check air pressure when your tyres Inspection are ‘‘cold.’’ If you check air pressure when Whenever you check the tyre pressures, your tyres are ‘‘warm’’ even if your − you should also examine the tyre treads and motorcycle has only been ridden for a few sidewalls for wear, damage, and foreign miles the readings will be higher.
  • Page 37 10/03/11 17:09:03 32KRHA00_037 Tread Wear Replace tyres before tread depth ( ) at the center of the tyre reaches the following limit: Minimum tread depth Front: 3.0 mm (0.12 in) Rear: 3.0 mm (0.12 in) (1) Tyre tread depth (2) Wear indicator location mark...
  • Page 38 10/03/11 17:09:05 32KRHA00_038 Tube Repair and Replacement If a tube is punctured or damaged, you should replace it as soon as possible. A tube that is repaired may not have the same reliability as a new one, and it may fail while you are riding.
  • Page 39 10/03/11 17:09:12 32KRHA00_039 T he r ecommended t yres f or your Tyre Replacement The tyres that came on your motorcycle motorcycle are: were designed to match the performance Front: 90/90 19M/C 52P − capabilities of your motorcycle and provide CHENG SHIN the best combination of handling, braking, C6559F...
  • Page 40 10/03/11 17:09:18 32KRHA00_040 ESSENTIAL INDIVIDUAL COMPONENTS IGNITION SWITCH The ignition switch ( ) is below the indicator panel. The headlight and taillight will come on whenever you turn the ignition switch ON. If your motorcycle is stopped with the ignition switch ON and the engine is not running, the headlight and taillight will still be on, resulting in battery discharge.
  • Page 41 10/03/11 17:09:24 32KRHA00_041 RIGHT HANDLEBAR CONTROLS Start Button Engine Stop Switch The start button ( ) is below the engine The engine stop switch ( ) is next to the stop switch. throttle grip. When the switch is in the When the start button is pressed, the (RUN) position, the engine will operate.
  • Page 42 10/03/11 17:09:31 32KRHA00_042 LEFT HANDLEBAR CONTROLS Headlight Dimmer Switch ( ) Push the dimmer switch to (HI) to select high beam or to (LO) to select low beam. Turn Signal Switch ( ) Move to (L ) to signal a lef t t urn, (R) to signal a right turn.
  • Page 43 10/03/11 17:09:37 32KRHA00_043 FEATURES (Not required for operation) STEERING LOCK The steering can be locked when the To lock ignition switch ( ) is in the ‘‘LOCK’’ position. To lock the steering, turn the handlebar all the way to the left, turn the ignition key ( ) to LOCK while pushing in.
  • Page 44 10/03/11 17:09:42 32KRHA00_044 HELMET HOLDER The helmet holder ( ) is on the left side below the left side cover. Insert the ignition key ( ) and turn it counterclockwise to unlock. Hang your helmet on the holder hook ( ). Turn the key clockwise to lock the holder and then remove the key.
  • Page 45 10/03/11 17:09:53 32KRHA00_045 SIDE COVERS LEFT SIDE The right side cover must be removed for seat removal. The left side cover must be removed for seat removal, or to service the fuse or battery maintenance. The right and left side covers can be removed in the same manner.
  • Page 46 10/03/11 17:10:02 32KRHA00_046 SEAT The seat must be removed for air cleaner maintenance and to access the owner’s manual. Removal: Remove the right and left side covers (page Remove the bolts ( ) and collars ( ). Slide the seat ( ) back. Installation: Align the front recesses ( ) to the front hooks ( ) of the frame cross member,...
  • Page 47 10/03/11 17:10:06 32KRHA00_047 DOCUMENT COMPARTMENT The document bag (1) is put into the document compartment (2) under the seat (page This owner’s manual and other documents should be stored in the document bag. When washing your motorcycle, be careful not to flood this area with water. (1) Document bag (2) Document compartment...
  • Page 48 10/03/11 18:17:51 32KRHA00_048 HEADLIGHT AIM VERTICAL ADJUSTMENT Vertical adjustment can be made by turning the screw ( ) in or out as necessary. Obey local laws and regulations. (1) Screw (A) Up (B) Down...
  • Page 49 Brakes check operation; − sure you take care of it, or have it corrected front: make sure there is no brake fluid by your Honda dealer. leakage (page rear: adjust freeplay if necessary (page Tyres check condition and pressure −...
  • Page 50 10/03/11 17:10:24 32KRHA00_050 Clutch check operation, and adjust if − necessary (pages − Lights and horn check that headlight, − brake/tail light, turn signals, indicators and horn function properly. Spark plug and high tension terminal − check for looseness. Engine stop switch check for proper −...
  • Page 51 10/03/11 17:10:28 32KRHA00_051 STARTING THE ENGINE Always follow the proper starting procedure Y our motorcycle’s exhaust contains described below. poisonous carbon monoxide gas. High levels of carbon monoxide can collect This motorcycle is equipped with a side rapidly in enclosed areas such as a garage. stand ignition cut-off system.
  • Page 52 10/03/11 17:10:37 32KRHA00_052 Preparation Starting Procedure Before starting, insert the key, turn the Normal Air Temperature ignition switch ON and confirm the 10° 35°C (50° 95°F) − − following: Pull the choke lever ( ) up all the way to The transmission is in neutral Fully ON ( ).
  • Page 53 10/03/11 17:10:45 32KRHA00_053 High Air Temperature 35°C (95°F) or above Do not use the choke. Extended use of the choke may impair With the throttle 1/8 1/4, press the piston and cylinder wall lubrication and − start button. damage the engine. Start the engine.
  • Page 54 10/03/11 17:10:48 32KRHA00_054 Flooded Engine If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine, turn the ignition switch to ON, and move the choke lever to Fully OFF ( ). Open the throttle fully and crank the engine for 5 seconds.
  • Page 55 10/03/11 17:10:51 32KRHA00_055 RUNNING-IN Help assure your motorcycle’s future reliability and performance by paying extra attention to how you ride during the first 500 km (300 miles). During this period, avoid full-throttle starts and rapid acceleration.
  • Page 56 10/03/11 17:10:56 32KRHA00_056 RIDING Slowly release the clutch lever and at the Review Motorcycle Safety (pages − same time gradually increase engine before you ride. s p e e d b y o p e n i n g t h e t h r o t t l e . Coordination of the throttle and clutch Make sure you understand the function of lever will assure a smooth positive start.
  • Page 57 10/03/11 17:11:02 32KRHA00_057 Raise the shift lever to shift to a higher Do not downshift when traveling at a gear and depress the shift lever to shift to speed that would force the engine to a lower gear. Each stroke of the shift overrev in the next lower gear;...
  • Page 58 10/03/11 17:11:08 32KRHA00_058 Important Safety Reminders: BRAKING Your motorcycle is equipped with a Independent operation of only the brake hydraulically-activated disc brake in front lever or brake pedal reduces stopping and a mechanically-activated drum brake at performance. the rear. Operating the brake lever applies Extreme application of the brake controls the front disc brake.
  • Page 59 10/03/11 17:11:13 32KRHA00_059 PARKING Park the motorcycle on firm, level ground to After stopping the motorcycle, shift the prevent it from falling over. transmission into neutral, turn the fuel If you must park on a slight incline, aim the valve OFF, turn the handlebar fully to the front of the motorcycle uphill to reduce the left, turn the ignition switch OFF and possibility of rolling off the side stand or...
  • Page 60 10/03/11 17:11:17 32KRHA00_060 ANTI-THEFT TIPS NAME: Always lock the steering and never leave the key in the steering lock. This sounds ADDRESS: simple but people do forget. Be sure the registration information for your motorcycle is accurate and current. Park your motorcycle in a locked garage whenever possible.
  • Page 61 If your motorcycle overturns or becomes It will also help reduce air pollution. involved in a crash, be sure your Honda dealer inspects all major parts, even if you Because this motorcycle is capable of being are able to make some repairs.
  • Page 62 Wheel removal should normally be handled only by a Honda technician or other qualified mechanic; instructions are included in this manual only to assist in emergency service.
  • Page 63 Let the engine and exhaust system cool before touching. To ensure the best quality and reliability, use only new Honda Genuine Parts or their Injury from moving parts. Do not run the engine unless instructed equivalents for repair and replacement.

  • Page 64: Maintenance Schedule

    Your Honda dealer meets all of these requirements. Should be serviced by your Honda dealer, unless the owner has proper tools and service data and is mechanically qualified. Refer to the Official Honda Shop Manual.
  • Page 65 10/03/11 17:11:53 32KRHA00_065 FREQUENCY WHICHEVER → ODOMETER READING [NOTE (1)] COMES FIRST 1,000 km Refer × ↓ × 1,000 mi ITEMS NOTE MONTHS pages FUEL LINE − FUEL STRAINER SCREEN − THROTTLE OPERATION AIR CLEANER NOTE (2) CRANKCASE BREATHER NOTE (3) SPARK PLUG VALVE CLEARANCE −...
  • Page 66 10/03/11 17:12:08 32KRHA00_066 FREQUENCY WHICHEVER → ODOMETER READING [NOTE (1)] COMES FIRST × 1,000 km Refer 1,000 mi ↓ × ITEMS NOTE MONTHS pages DRIVE CHAIN EVERY 1,000 km (600 mi) I, L DRIVE CHAIN SLIDER BRAKE FLUID NOTE (4) BRAKE SHOES/PADS WEAR BRAKE SYSTEM 15, 81...
  • Page 67 10/03/11 17:12:18 32KRHA00_067 TOOL KIT The tool kit ( ) is in the tool box ( ) behind the left side cover. To open the tool box lid ( ) insert the ignition key ( ) into the tool box lid. Turn it counterclockwise, then open the tool box lid.
  • Page 68 10/03/11 17:12:25 32KRHA00_068 The frame number ( ) is stamped on the SERIAL NUMBERS The frame and engine serial numbers are right side of the steering head. required when registering your motorcycle. They may also be required by your dealer The engine number ( ) is stamped on the when ordering replacement parts.
  • Page 69 10/03/11 17:12:31 32KRHA00_069 COLOUR LABEL The colour label ( ) is attached to the right side of the frame. It is helpful when ordering replacement parts. Record the colour and code here for your reference. COLOUR CODE (1) Colour label...
  • Page 70 10/03/11 17:12:40 32KRHA00_070 AIR CLEANER Refer to the Safety Precautions on page The air cleaner should be serviced at regular intervals (page ). Service more frequently when riding in unusually wet or dusty areas. Remove the right and left side covers (page Remove the seat (page Remove the air cleaner housing cover ( )
  • Page 71 In case of replacement need, use the of the air cleaner element. Replace the air Honda genuine air cleaner element or an cleaner element if it is excessively dirty, equivalent air cleaner element specified torn or damage.
  • Page 72 10/03/11 17:12:50 32KRHA00_072 CRANKCASE BREATHER Refer to the Safety Precautions on page Remove the crankcase breather tube plug ( ) from the tube and drain deposits into a suitable container. Reinstall the crankcase breather tube plug. Service more frequently when ridden in rain, at full throttle, or when deposits can be seen in the transparent section of the drain tube.
  • Page 73 They may affect circular API service lubrication and clutch performance. label Viscosity SAE 10W-30 JASO T 903 standard Suggested Oil NOT RECOMMENDED Honda ‘‘4-STROKE MOTORCYCLE Do not use non-detergent, vegetable, or OIL’’ or equivalent. castor based racing oils.
  • Page 74 10/03/11 17:13:10 32KRHA00_074 JASO T 903 standard Viscosity: Viscosity grade of engine oil should be The JASO T 903 standard is an index for based on average atmospheric temperature engine oils for 4-stroke motorcycle engines. in your riding area. The following provides a There are two classes: MA and MB.
  • Page 75 Engine oil quality is the chief factor If you do not have it and the necessary skill, affecting engine service life. Change the we recommend that you have your Honda engine oil as specified in the maintenance dealer perform this service.
  • Page 76 10/03/11 17:13:21 32KRHA00_076 Remove the oil fill cap/dipstick from the right crankcase cover. Place a drain pan under the crankcase and remove the oil drain plug ( ). The spring ( ) and oil strainer screen ( ) will come out when the drain plug is removed.
  • Page 77 10/03/11 17:13:25 32KRHA00_077 Install the oil strainer screen, spring and drain plug. Oil drain plug torque: 15 N·m (1.5 kgf·m , 11 lbf·ft) Fill the crankcase with the recommended grade oil; approximately: 0.9 (1.0 US qt , 0.8 Imp qt) Install the oil filler cap.
  • Page 78 10/03/11 17:13:35 32KRHA00_078 For most riding conditions this spark plug SPARK PLUG Refer to the Safety Precautions on page heat range number is satisfactory. However, if the motorcycle is going to be operated for Recommended plugs: extended periods at high speeds or near Standard: maximum power in hot climates, the spark DPR8EA 9 (NGK)
  • Page 79 10/03/11 17:13:46 32KRHA00_079 Inspect the electrodes and center Make sure the plug washer is in good porcelain for deposits, erosion or carbon condition. fouling. If the erosion or deposit is heavy, With the plug washer attached, thread replace the plug. Clean a carbon or wet- the spark plug in by hand to prevent fouled plug with a plug cleaner, otherwise cross-threading.
  • Page 80 10/03/11 17:13:52 32KRHA00_080 THROTTLE OPERATION Refer to the Safety Precautions on page Check for smooth rotation of the throttle grip from the fully open to the fully closed position at both full steering positions. Measure the throttle grip freeplay at the throttle grip flange.
  • Page 81 10 minutes of stop-and-go riding is sufficient. Do not attempt to compensate for faults in other systems by adjusting idle speed. See your Honda dealer for regularly scheduled carburetor adjustments. Warm up the engine and hold the motorcycle upright. Shift to neutral.
  • Page 82 10/03/11 17:14:09 32KRHA00_082 Rotate the rear wheel. Stop. Check the DRIVE CHAIN Refer to the Safety Precautions on page drive chain slack. Repeat this procedure several times. Drive chain slack should The service life of the drive chain is remain constant. If the chain is slack only dependent upon proper lubrication and in certain sections, some links are kinked adjustment.
  • Page 83 10/03/11 17:14:16 32KRHA00_083 Rotate the rear wheel slowly and inspect the drive chain and sprockets for any of Damaged Sprocket Worn Sprocket the following conditions: Teeth Teeth DRIVE CHAIN *Damaged Rollers REPLACE REPLACE *Loose Pins *Dry or Rusted Links *Kinked or Binding Links *Excessive Wear *Improper Adjustment *Damaged or Missing O-rings...
  • Page 84 10/03/11 17:14:24 32KRHA00_084 Adjustment: If the drive chain requires adjustment, the Drive chain slack should be checked and procedure is as follows: adjusted, if necessary, every 1,000 km (600 Place the motorcycle on its side stand on miles). When operated at sustained high a firm, level surface with the transmission speeds or under conditions of frequent in neutral and the ignition switch OFF.
  • Page 85 10/03/11 17:14:30 32KRHA00_085 Check rear axle alignment by making sure the chain adjuster index marks ( ) align with the rear edge ( ) of the adjusting slots. Both left and right marks should correspond. If the axle is misaligned, turn the left or right adjusting nut until the marks correspond on the rear edge of the adjusting slots and recheck chain slack.
  • Page 86 10/03/11 17:14:35 32KRHA00_086 Lubrication and Cleaning: Lubricate every 1,000 km (600 miles) or sooner if chain appears dry. The drive chain on this motorcycle is equipped with small O-rings between the link plates. These O-rings retain grease inside the chain to improve its service life. The O-rings in this chain can be damaged by steam cleaning, high pressure washers, and certain solvents.
  • Page 87 Refer to the Safety Precautions on page Check the chain slider for wear. When the thickness of the chain slider reaches the limit, the chain slider must be replaced. See your Honda dealer. Chain slider thickness limit: 1.0 mm (0.04 in) (1) Chain slider...
  • Page 88 10/03/11 17:14:46 32KRHA00_088 FRONT AND REAR SUSPENSION INSPECTION Refer to the Safety Precautions on page Check the fork assembly by locking the front brake and pumping the fork up and down vigorously. Suspension action should be smooth and there must be no oil leakage.
  • Page 89 Lower the side stand. The engine should stop as you put the side stand down. If the side stand system does not operate as described, see your Honda dealer for (1) Side stand spring service.
  • Page 90 The caliper piston will be forced out of the cylinder with subsequent loss of brake fluid. If this occurs, servicing of the brake system will be necessary. See your Honda dealer for this service. (1) Speedometer cable (4) Rubber cap...
  • Page 91 10/03/11 17:15:10 32KRHA00_091 Installation: If a torque wrench was not used for Reverse the removal procedure. installation, see your Honda dealer as soon Insert the front axle shaft through the as possible to verify proper assembly. wheel hub and left fork leg.
  • Page 92 10/03/11 17:15:18 32KRHA00_092 Remove the rear axle nut ( ) and loosen Rear Wheel Removal Refer to the Safety Precautions on page the lock nuts ( ) and drive chain adjusting nuts ( ). Raise the rear wheel off the ground by placing a support block under the engine.
  • Page 93 If a torque wrench was not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capacity.
  • Page 94 Inspect t he pa ds a t each r egular maintenance interval (page Front Brake Check the cutout ( ) in each pad. If either pad is worn to the cutout, replace both pads as a set. See your Honda dealer for this service. (1) Cutouts...
  • Page 95 ( ). If the arrow aligns with the reference mark on full application of the brake, the brake shoes must be replaced. See your Honda dealer for this service. When the brake service is necessary, see your Honda dealer. Use only Honda Genuine Parts or its equivalent.
  • Page 96 (causing hard starting or A spark or flame can cause the battery other electrical troubles), contact your to explode with enough force to kill or Honda dealer. seriously hurt you. Wear protective clothing and a face shield, or have a skilled mechanic do Your battery is a maintenance-free type and the battery maintenance.
  • Page 97 10/03/11 17:15:48 32KRHA00_097 Battery Removal Remove the left side cover (page Remove the bolt ( ), collar ( ) and battery holder ( ). Disconnect the negative ( ) terminal − lead ( ) from the battery first, then disconnect the positive ( ) terminal lead ＋...
  • Page 98 When frequent fuse failure occurs, it usually indicates a short circuit or an overload in the electrical system. See your Honda dealer for repair. Never use a fuse with a different rating from that specified. Serious damage to the electrical system or a fire may result, causing a dangerous loss of lights or engine power.
  • Page 99 10/03/11 17:16:04 32KRHA00_099 Fuse Box: The fuse box ( ) is located behind the left side cover. The specified fuse is: 5, 15 A Remove the left side cover (page Open the fuse box cover ( ). Pull out the old fuse and install a new fuse. The spare fuses ( ) are located in the fuse box.
  • Page 100 10/03/11 17:16:11 32KRHA00_100 Main Fuse: The main fuse ( ) is located behind the left side cover. The specified fuse is: 20 A Remove the left side cover (page Disconnect the wire connector ( ) of the starter magnetic switch ( ). Pull out the fuse.
  • Page 101 10/03/11 17:16:17 32KRHA00_101 BRAKELIGHT SWITCH ADJUSTMENT Refer to the Safety Precautions on page Check the operation of the brakelight switch ( ) at the right side behind the engine from time to time. Adjustment is done by turning the adjusting nut ( ).
  • Page 102 10/03/11 17:16:25 32KRHA00_102 BULB REPLACEMENT Headlight Bulb Refer to the Safety Precautions on page Remove the headlight aim vertical screw ( ). The light bulb becomes very hot while the Remove the two bolts ( ) and remove the light is ON, and remains hot for a while headlight case ( ).
  • Page 103 10/03/11 17:16:30 32KRHA00_103 Remove the socket ( ) while pressing down on the pin ( ). Slightly press the bulb ( ) and turn it counterclockwise. Install a new bulb in the reverse order of removal. (4) Socket (6) Bulb (5) Pin...
  • Page 104 10/03/11 17:16:36 32KRHA00_104 Position Light Bulb Remove the headlight case (page Pull out the socket ( ). Slightly press the bulb ( ) and turn it counterclockwise. Install a new bulb in the reverse order of removal. (1) Socket (2) Bulb...
  • Page 105 10/03/11 17:16:42 32KRHA00_105 Brake/Tail Light Bulb Remove the two screws ( ). Remove the taillight lens ( ). Slightly press the bulb ( ) and turn it counterclockwise. Install a new bulb in the reverse order of removal. (1) Screws (2) Taillight lens (3) Bulb...
  • Page 106 10/03/11 17:16:48 32KRHA00_106 Front/Rear Turn Signal Bulb Remove the screw ( ) and the turn signal lens ( ). Pull out the bulb ( ) without turning. Install a new bulb in the reverse order of removal. (1) Screw (3) Bulb (2) Turn signal lens...
  • Page 107 10/03/11 17:16:57 32KRHA00_107 License Light Bulb Remove the A nuts ( ), washers and license plate bracket ( ). Remove the B nuts ( ), license light cover ( ), license light lens ( ) and socket ( ) from the license plate bracket. Slightly press the bulb ( ) and turn it counterclockwise.
  • Page 108 10/03/11 17:17:02 32KRHA00_108 CLEANING Clean your motorcycle regularly to protect the surface finishes and inspect for damage, wear, and oil or brake fluid leakage. Avoid cleaning products that are not specifically designed for motorcycle or automobile surfaces. They may contain harsh detergents or chemical solvents that could damage the metal, paint, and plastic on your motorcycle.
  • Page 109 10/03/11 17:17:09 32KRHA00_109 Test the brakes before riding the Washing the Motorcycle Rinse the motorcycle thoroughly with motorcycle. Several applications may be cool water to remove loose dirt. necessary to restore normal braking Clean the motorcycle with a sponge or performance.
  • Page 110 10/03/11 17:17:15 32KRHA00_110 Finishing Touches Removing Road Salt After washing your motorcycle, consider Road Salt used on roads during winter using a comme r cia lly-a v a ilable spr a y and salt from seawater causes rust. cleaner/polish or quality liquid or paste wax Wash your motorcycle as follows after it to finish the job.
  • Page 111 10/03/11 17:17:21 32KRHA00_111 STORAGE GUIDE Extended storage, such as for winter, requires that you take certain steps to reduce the effects of deterioration from non-use of the motorcycle. In addition, Petrol is highly flammable and necessary repairs should be made BEFORE explosive.
  • Page 112 10/03/11 17:17:27 32KRHA00_112 To prevent rusting in the cylinder, Wash and dry the motorcycle. Wax all perform the following: painted surfaces. Coat chrome with Remove the spark plug cap from the rustinhibiting oil. spark plug. Using tape or string, secure Lubricate the drive chain (page the cap to any convenient plastic body Inflate the tyres to their recommended...
  • Page 113 10/03/11 17:17:32 32KRHA00_113 REMOVAL FROM STORAGE Uncover and clean the motorcycle. Change the engine oil if more than 4 months have passed since the start of storage. Charge the battery as required. Install the battery. Drain any excess aerosol rust-inhibiting oil from the fuel tank.
  • Page 114 Also, be sure to have your vehicle is involved in the crash. Honda dealer check the frame and suspension after any serious crash. If you decide that you are capable of riding safely, first evaluate the condition of your motorcycle.
  • Page 115 10/03/11 17:17:44 32KRHA00_115 SPECIFICATIONS DIMENSIONS Overall length 2,100 mm (82.7 in) Overall width 820 mm (32.3 in) Overall height 1,126 mm (44.3 in) Wheelbase 1,361 mm (53.6 in) CAPACITIES Engine oil After draining: 0.9 (1.0 US qt , 0.8 Imp qt) After disassembly: 1.1 (1.2 US qt , 1.0 Imp qt) Fuel tank...
  • Page 116 10/03/11 17:17:51 32KRHA00_116 ENGINE Bore and stroke 56.5 × 49.5 mm (2.22 × 1.95 in) Compression ratio 9.5 : 1 Displacement 124 cm (7.6 cu-in) Spark plug Standard DPR8EA 9 (NGK) − X24EPR U9 (DENSO) − For extended high speed riding DPR9EA 9 (NGK) −...
  • Page 117 10/03/11 17:17:59 32KRHA00_117 CHASSIS AND SUSPENSION Caster 27° Trail 104 mm (4.1 in) Tyre size, front 90/90 19M/C 52P − CHENG SHIN C6559F Tyre size, rear 110/90 17M/C 60P − CHENG SHIN C6559 Tyre type bias-ply, tube POWER TRANSMISSION Primary reduction 3.333 Final reduction 3.176...
  • Page 118 10/03/11 17:18:09 32KRHA00_118 ELECTRICAL Battery 12V 4Ah − Alternator 0.155 kW/5,000 min (rpm) LIGHTS Headlight 12V 35/35W − Brake/Tail light 12V 21/5W − Turn signal light Front 12V 16W − Rear 12V 16W − Position light 12V 4W − Licence light 12V 5W −...

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