Mono MODULAR Operating And Maintenance Manual
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Mono MODULAR Operating And Maintenance Manual

Deck oven ecotouch control
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MODULAR DECK OVEN
OPERATING AND MAINTENANCE MANUAL
FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17
In the event of an enquiry please quote these serial numbers.
Enter Serial Nos. here.
DECK 1
DECK 2
DECK 3
DECK 4
DECK 5
FAN (IF FITTED)
ECOTOUCH CONTROL
1
FILE 73

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Summary of Contents for Mono MODULAR

  • Page 1 In the event of an enquiry please quote these serial numbers. Enter Serial Nos. here. DECK 1 www.monoequip.com DECK 2 DECK 3 DECK 4 DECK 5 FAN (IF FITTED) MODULAR DECK OVEN OPERATING AND MAINTENANCE MANUAL ECOTOUCH CONTROL FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17 FILE 73...

  • Page 3: Important Notes

     BEWARE OF HOT SURFACES. DO NOT TOUCH OVEN FRONT OR DOOR WITH BARE SKIN. As it is our policy to improve our machines continuously, we reserve the right to change specifications without prior notice. FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...

  • Page 4: Table Of Contents

    Replacing light bulbs Section - 13.0 Spares Information THIS SECTION IS FOR ENGINEERS ONLY AND THE CUSTOMER SHOULD NOT ATTEMPT TO MAKE ALTERATIONS. Section - 14.0 Electrical Information Section - 15.0 WARNING and INFORMATION LABELS FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...

  • Page 5: Introduction

    1.0 INTRODUCTION The electric modular Deck Oven is an easy to use practical, good-looking oven, giving an excellent heat recovery rate and an even bake across a wide range of bread and confectionery products.  Good looking and totally reliable...

  • Page 6: Overall Dimensions

    Ovens available with 1,2,3, 4, and 5 modules 812mm deep modules …... D = 1300mm 3 Tray wide oven ……. W = 1890mm 2 Tray wide oven ……. W = 1416mm 1 Tray wide oven ……. W = 940mm FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...

  • Page 7: Specifications

    3.0 SPECIFICATIONS 5 DECK OVEN DECK PLATE HEIGHTS 4 DECK OVEN DECK PLATE HEIGHTS 3 DECK OVEN DECK PLATE HEIGHTS FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...

  • Page 8: Fg257 Uk Ecotouch Modular Deck Reva17 11

    FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...

  • Page 9: Deck

    (28kg) – 1 tray wide = TBA – 2 tray wide Weight of product (max) per deck = 86lbs (39kg) – 3 tray wide = 131lbs (60kg) – 1 tray wide = TBA FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...

  • Page 10: Safety

    PANELS TO ACCESS ANY PART OF THE DECK OVEN. Panels should only be removed for repairs or maintenance, after isolating oven from power supply, by a Mono maintenance engineer (or other fully trained maintenance contractor) The Bakery Manager or the Bakery Supervisor must carry out the above daily safety checks...

  • Page 11: Installation

     The oven must be “run in” as stated in the initial start up instructions. ELECTRICAL CONNECTIONS  SUPPLY REQUIRED PER MODULAR DECK: (One main connection point for all deck supplies at top of oven) 3 TRAY WIDE...
  • Page 12 IMPORTANT OPERATION EARTH (GROUND) STRAPS MUST BE CONNECTED BETWEEN EACH SECTION. PART NUMBER M158-25-11200 SUPPLIED REAR VIEW OF OVEN FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 13 0-4 grains per gallon PH range 7.0 to 8.5 0 –20 ppm Chloride concentration Consult Mono for proper water filtration system information.  No drain is required for this oven.  A non-return check-valve is supplied fitted to the water inlet manifold.
  • Page 14 NOTE. DYNAMIC PRESSURE, NOT STATIC, IS BEING MEASURED. REGULATOR DUAL CHECK VALVE BACKFLOW TO OVENS PREVENTION DEVICE STOP TAP FILTER TEST ADJUSTING VALVE SCREW SET TO 0.75 bar WATER REGULATOR SET UP LOCATED ON REAR OF OVEN FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 15  It should be flexible and easily removable at the oven connection point. This allows the oven to be moved for cleaning when required. 585mm CONNECTION POINT 255mm Dia.SPIGOT 240mm CANOPY ROOF WITH EXTRACTION FAN FITTED 330mm CONNECTION POINT 255mm Dia.SPIGOT WITHOUT EXTRACTION FAN FITTED FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...

  • Page 16: Initial Start Up

    2. The temperature needs to rise to 110deg C, at no more than 2deg a minute. DO NOT USE BOTTOM HEAT AT ANY TIME. 3. Take the temperature up to 260deg C, at no more than 1deg in 2 minutes. THIS WILL TAKE 5 HOURS. FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...

  • Page 17: Isolation

    6.0 ISOLATION WARNING “POWER OFF” BUTTON ON THE FRONT OF THE OVEN DOES NOT ISOLATE THE POWER SUPPLY. A WALL ISOLATOR MUST BE AVAILABLE IN ORDER TO COMPLETELY ISOLATE THE OVEN. THIS ISOLATOR MUST BE CLEARLY ACCESSIBLE AND KNOWN TO THE OVEN OPERATOR TO STOP THE OVEN IN AN EMERGENCY SWITCH OFF AT THE MAIN WALL ISOLATOR...

  • Page 18: Cleaning

    7.0 CLEANING DAILY CLEANING INSTRUCTIONS ISOLATE OVEN FROM MAINS SUPPLY BEFORE CLEANING.  After the oven has been allowed to cool, (this could take several hours), sweep any debris out. Use a vacuum cleaner with metal attachments (able to take heat) if available. ...

  • Page 19: Operating Conditions

    3-8 minutes depending on the amount of steam selected. All ovens are fitted with a steam damper that evacuates steam humidity into a vent at the side of the oven. FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 20 This function turns the elements off and injects steam to increase the humidity. Bake settings 1. A good starting point for baking breads in Mono deck ovens is 225C (437F) Top heat 60-65 bottom heat 40.
  • Page 21 Is the product baked in the time and to the quality you require? Below are some tips for modifying the bake so you get the product that you require.  If your product is light on top. Either decrease the bottom heat and extend bake time or increase the top heat. ...

  • Page 22: Operating Instructions

    10.0 TOUCHSCREEN OPERATING INSTRUCTIONS FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...

  • Page 23: Basic Operation

    THE OVEN STAYS AT 100c AND THE OVEN TURNS OFF. HEATS TO LAST PROGRAM TOUCH THE SCREEN TO GO TO TEMPERATURE WHEN THE THE OPTION SCREEN. SCREEN IS TOUCHED. OPTION SCREEN THEN SHOWS. FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 24 “FULL LOAD” OR “HALF LOAD” AS REQUIRED. (THIS ONLY APPEARS IF HALF LOAD IS SAVED IN THE PROGRAM) LOAD SCREEN TO RETURN TO THE PREVIOUS SCREEN TOUCH THE “BACK” BUTTON AT ANY TIME FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...

  • Page 25: File

    BAKE TIME PROGRESS BAR NOTE The actual temperature shown will rise and fall above and below the set BAKE TIME LEFT temperature as the oven cools and reheats. This is not a fault FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 26 (This time can be altered in set up) TOUCHING “VIEW” BUTTON DURING A BAKE TOUCHING “VIEW” BUTTON DURING A BAKE WILL SHOW THE SETTINGS FOR THE BAKE IN PROGRESS. TOUCH “CANCEL” TO GO BACK TO THE PREVIOUS SCREEN. VIEW SCREEN FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 27 TOUCH “OK” NOTE: TIME DOES NOT HAVE TO BE SET IN MANUAL MODE. (ONLY TEMPERATURE) WHEN “START” IS PRESSED, THE TIME WILL COUNT UP INSTEAD OF DOWN. TOUCH “STOP” TO FINISH THE BAKE. FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 28 CANCEL TOUCH AT ANYTIME TO START GO BACK TO THE TOUCH “START” TO START SETTING SCREEN. BAKE “STOP” WHEN END TOUCH OF BAKE BUZZER SOUNDS OR WHEN REQUIRED IF NO TIME WAS ENTERED FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 29 SCREEN WILL APPEAR. TOUCH “ADD TO FAVOURITES” OR “SAVE AS” USE KEYBOARD TO TYPE THE REQUIRED NAME AND TOUCH “SAVE” NOTE: In manual mode, only one operation of the steam or damper is saved. FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 30 “FULL LOAD” OR “HALF LOAD” AS REQUIRED. (THIS ONLY APPEARS IF HALF LOAD IS SAVED IN THE PROGRAM) TOUCH THE “BACK” LOAD SCREEN BUTTON AT ANY TIME TO RETURN TO THE PREVIOUS SCREEN FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 31 BAKE TIME PROGRESS BAR NOTE The actual temperature shown will rise and fall above and below the set temperature as the BAKE TIME LEFT oven cools and reheats. This is not a fault FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 32 (THIS TIME CAN BE ALTERED IN SET UP) TOUCHING “VIEW” BUTTON DURING BAKE TOUCHING “VIEW” BUTTON DURING BAKE WILL SHOW THE SETTINGS FOR THE BAKE IN PROGRESS. TOUCH “CANCEL” TO GO BACK TO THE PREVIOUS SCREEN. VIEW SCREEN FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...

  • Page 33: Creating A Program

    “CATEGORY” SCREEN OPTION SCREEN TOUCH THE TYPE OF PRODUCT WANTED AND THE “SELECT” SCREEN OPENS CATEGORY SCREEN TOUCH “ i ” BUTTON NEXT TO THE BLANK PROGRAM TO OPEN NEXT SCREEN SELECT SCREEN FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 34 INFORMATION SCREEN TOUCH OPTION TO GO TO PASS CODE SCREEN PASS CODE SCREEN ENTER “SUPERVISOR” PASS CODE AND THEN TOUCH OK. (DEFAULT CODE = 123456. THIS CAN BE CHANGED IN HIGH LEVEL SETTINGS FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 35 KEYS OR BY USING THE KEY PAD. TOUCH “HALF LOAD” TO CHANGE TO “HALF LOAD” SETTINGS IF REQUIRED. TOUCH “FULL LOAD” TO GO BACK TO “FULL LOAD” TOUCH “SAVE” WHEN SATISFIED WITH THE SETTINGS. FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 36 TOUCH TO ADJUST NUMBER OF PRODUCTS NUMBER OF PRODUCTS ACROSS THE TRAY DOWN THE TRAY INCREASE VALUE DECREASE VALUE WHEN SATISFIED WITH THE TRAY LAYOUT TOUCH SAVE TO RETURN TO THE “OPTIONS” SCREEN FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 37 SAVE OPTION SCREEN TOUCH “SAVE AS” KEYBOARD SCREEN TYPE IN THE NEW NAME AND TOUCH “SAVE” FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 38 (INFORMATION) BUTTON NEXT TO THE PRODUCT YOU WANT AS A FAVOURITE. THIS OPENS THE OPTION SCREEN SELECT SCREEN TOUCH “ADD TO FAVOURITES” THE PRODUCT WILL NOW SHOW ON THE FAVOURITES LIST OPTION SCREEN FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...

  • Page 39: 7-Day Timer

    DECREASE VALUE TIMER SETUP SCREEN NOTE Up to four on/off times can be set for each day. Touch “clear” to clear the settings on the day shown. Touch “save” to activate the times set. FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...

  • Page 40: Settings

    10 - 6 SETTINGS OPTION SCREEN TOUCH TO OPEN THE “SETTINGS” SCREEN PASS CODE SCREEN ENTER “SUPERVISOR” PASS CODE AND THEN PRESS “OK”. (DEFAULT CODE = 123456) SETTINGS SCREEN CHOOSE THE SETTING TO ALTER FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...

  • Page 41: Time And Date

    THE ITEM TO CHANGE USE THE INCREASE / DECREASE BUTTONS TO ALTER THE SETTINGS TIME AND DATE SCREEN WHEN ALL INFORMATION IS CORRECT, TOUCH “SAVE”. THIS WILL RETURN TO THE SETTINGS SCREEN SETTINGS SCREEN FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 42 SELECT WALLPAPER. TOUCH “BACK” TO CONFIRM SETTINGS SCREEN TOUCH “GENERAL SETTINGS” AND THE FOLLOWING SCREEN WILL APPEAR. SCROLL DOWN TO MOVE THROUGH ALL CHOICES AND ADJUST EACH ONE AS REQUIRED, USING THE ARROW KEYS. FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 43 Gives the choice of what buttons are active and in which order they appear on the 2 fn options screen. 3 fn Options available = Favourites, Programs, Manual bake, Multi bake, 7-day timer . (Settings at 6fn cannot be changed) 4 fn 5 fn FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 44 PASSCODE HERE CHANGE HIGH LEVEL PASSCODE HERE RESTORES ALL SCREENS BACK TO ORIGINAL DEFAULT SETTINGS (NOT PASSCODES) SCROLL DOWN TO MOVE THROUGH ALL CHOICES AND ADJUST EACH ONE AS REQUIRED, USING THE ARROW KEYS. FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 45 BOTTOM GAIN – 0-255 centigrade MONO CONSTANT – Factory set (Do not change unless instructed to do so) STEAM TROUGH TEMP – Degrees Centigrade STEAM HYSTERISIS – Degrees Centigrade STEAM TROUGH EXCEPT – Degrees Centigrade FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 46 Contactor or solid state. Defaults to contactor. (solid state not used at the moment) I/O DIAGNOSTIC – Displays outputs and inputs at the top of the screen to aid fault finding if needed. FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...

  • Page 47: Default Passcodes

    If tampering could be a problem, it is a good idea to change the passcodes at regular intervals. CHANGING PASSCODES CHANGE SUPERVISOR PASSCODE HERE CHANGE HIGH LEVEL PASSCODE HERE NOTE PASSCODES WILL BE REQUIRED TO GO THROUGH THESE SCREENS AND MAKE CHANGES. FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...

  • Page 48: Using The Usb Port

    If old firmware is found, the firmware version screen will appear. Touch “OK” to update firmware -Wait- Remove USB stick Touch “CANCEL” to choose other items to update or change. (see next page) FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 49 Choose action you would like to do. Select the file required. When confirmation of “file loaded ok” Shows, remove the usb stick. FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 50 The oven will find the "Mono" folder automatically when the stick is plugged into the oven. Any stick can be used (does not have to be blank) but the Mono folder must be in the root. The most used folders are explained below: SKINS These control the way the screen looks in different modes.

  • Page 51: Diagnostics

    INPUTS HIGHLIGHT WHEN A SIGNAL IS Received. e.g. DOOR OPEN TOUCH THE REQUIRED OUTPUT AND A SIGNAL IS SENT TO THAT ITEM. THE OUTPUT BEING CHECKED IS HIGHLIGHTED WHEN ACTIVE. TO STOP THE OUTPUT, PRESS AGAIN. FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...

  • Page 52: Troubleshooting

    This overheat is marginal when the deck is full of product. If the elements are continuing to work after the set temperature has been reached call Mono service. (Please allow up to 15deg.C difference before diagnosing a fault condition),  POOR RECOVERY OF SET TEMPERATURE WHEN LOADED ...
  • Page 53 If a fault arises, please do not hesitate to contact the Customer Service Department, quoting the machine serial number on the silver information plate of the machine and on the front cover of this manual MONO Queensway Swansea West Industrial Estate Swansea.

  • Page 54: Light Replacement

    HEX HEAD SOCKET SCREWS UNSCREW PLATE NEXT TO LIGHT TO BE REPLACED SLIDE FITTING OUT REMOVE LIGHT FROM HOLDING SLOT AND UNCLIP FROM CABLE REPLACE LIGHT AND REFIT ALL PARTS RECONNECT POWER SUPPLY AND TEST FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...

  • Page 55: Spares Information

    13.0 SPARES INFORMATION FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 56 M257-03-00009 BLACK DOOR HANDLE A900-27-192 DOOR SPRING M257-03-00017 WIRE ROPE M257-03-00024 SPRING RETAINING PIN M257-03-00025 PULLEY M257-03-00015 PULLEY SPINDLE M257-03-00013 DAMPER DRIVE COUPLING M257-07-00007 ELEMENT GASKET M245-02-01300 24 v 20w DICHROIC LAMP B855-94-008 FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 57 2 ACROSS TOP HEAT ELEMENT 0.65kW B854-04-102 TOP HEAT ELEMENT 0.4kW B854-04-100 BOTTOM HEAT ELEMENT 0.5kW B854-04-101 1 ACROSS TOP HEAT ELEMENT 0.325kW B854-04-111 TOP HEAT ELEMENT 0.2kW B854-04-109 BOTTOM HEAT ELEMENT 0.25kW B854-04-110 FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 58 14.0 ELECTRICS FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 59 B854-04-097 (B854-04-103) BOTTOM HEAT ELEMENT 0.6kW B854-04-091 BOTTOM HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103) BOTTOM HEAT ELEMENT 0.6kW B854-04-091 BOTTOM HEAT ELEMENT 0.4kW B854-04-097 (B854-04-103) BOTTOM HEAT ELEMENT 0.6kW B854-04-091 CANOPY FAN RELAY B801-37-001 FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 60 BOTTOM HEAT ELEMENT 0.5kW B854-04-101 BOTTOM HEAT ELEMENT 0.4kW B854-04-100 BOTTOM HEAT ELEMENT 0.4kW B854-04-100 BOTTOM HEAT ELEMENT 0.4kW B854-04-100 BOTTOM HEAT ELEMENT 0.4kW B854-04-100 BOTTOM HEAT ELEMENT 0.4kW B854-04-100 BOTTOM HEAT ELEMENT 0.4kW B854-04-100 FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 61 BOTTOM HEAT ELEMENT 0.25kW B854-04-110 BOTTOM HEAT ELEMENT 0.2kW B854-04-109 BOTTOM HEAT ELEMENT 0.2kW B854-04-109 BOTTOM HEAT ELEMENT 0.2kW B854-04-109 BOTTOM HEAT ELEMENT 0.2kW B854-04-109 BOTTOM HEAT ELEMENT 0.2kW B854-04-109 BOTTOM HEAT ELEMENT 0.2kW B854-04-109 FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 62 FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 63 FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 64 FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 65 FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 66 FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 67 FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 68 FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 69 ELECTRICAL PANEL MAIN COMPONENTS OPTIONAL POWER SUPPLY FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...
  • Page 70 OVEN CANOPY LAYOUT PARTS LIST CANOPY FAN CAPACITOR B869-23-005 CANOPY FAN ON/OFF SWITCH B895-07-005 CANOPY FAN MOTOR B869-75-026 CAPACITOR – 4-6uf – 400VDB – METAL B869-23-005 FAN TYPE R2E225-AG01-21 (230V, 0.88AMP, 200W) B869-75-026 FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...

  • Page 71: Warning And Information Labels

    15.0 WARNING AND INFORMATION LABELS...
  • Page 72 Care should be taken when the machine comes to the end of its working life. All parts should be disposed of in the appropriate place, either recycling or other means as the law permits at the time. FG257 UK Ecotouch MODULAR DECK RevA17 11-4-17...

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