Mono MODULAR Operation And Maintenance Manual
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Mono MODULAR Operation And Maintenance Manual

Deck oven colour control version
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www.monoequip.com
FAN (IF FITTED)
OPERATION AND MAINTENANCE MANUAL
Enter Serial Nos. here
In the event of an enquiry please quote these serial numbers.
MODULAR DECK OVEN
Colour control version
DECK 1
DECK 2
DECK 3
DECK 4
DECK 5
1

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Summary of Contents for Mono MODULAR

  • Page 1 Enter Serial Nos. here DECK 1 www.monoequip.com DECK 2 DECK 3 DECK 4 FAN (IF FITTED) DECK 5 In the event of an enquiry please quote these serial numbers. OPERATION AND MAINTENANCE MANUAL MODULAR DECK OVEN Colour control version...
  • Page 2 FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 3 Failure to adhere to the cleaning and maintenance instructions detailed in this booklet could affect the warranty of this machine. The oven should only be used for baking bread, pastries and cakes (for other products please contact your oven supplier) FG257 UK colour MODULAR DECK Rev A17 11-04-17...

  • Page 4: Table Of Contents

    Section - 14.0 Spares Information THIS SECTION IS FOR ENGINEERS ONLY AND THE CUSTOMER SHOULD NOT ATTEMPT TO MAKE ALTERATIONS. Section - 15.0 Electrical Information Section - 16.0 WARNING and INFORMATION LABELS FG257 UK colour MODULAR DECK Rev A17 11-04-17...

  • Page 5: Introduction

    1.0 INTRODUCTION The electric modular Deck Oven is an easy to use practical, good-looking oven, giving an excellent heat recovery rate and an even bake across a wide range of bread and confectionery products.  Good looking and totally reliable...

  • Page 6: Overall Dimensions

    Ovens available with 1,2,3, 4, and 5 modules 812mm deep modules …... D = 1300mm 3 Tray wide oven ……. W = 1890mm 2 Tray wide oven ……. W = 1416mm 1 Tray wide oven ……. W = 940mm FG257 UK colour MODULAR DECK Rev A17 11-04-17...

  • Page 7: Specifications

    3.0 SPECIFICATIONS 5 DECK OVEN DECK PLATE HEIGHTS 4 DECK OVEN DECK PLATE HEIGHTS 3 DECK OVEN DECK PLATE HEIGHTS FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 8 FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 9 – 1 tray wide = TBA – 2 tray wide Weight of product (max) per deck = 86lbs (39kg) – 3 tray wide = 131lbs (60kg) – 1 tray wide = TBA FG257 UK colour MODULAR DECK Rev A17 11-04-17...

  • Page 10: Safety

    NOTE: BAKERY STAFF MUST NOT UNDER ANY CIRCUMSTANCES REMOVE PANELS TO ACCESS ANY PART OF THE DECK OVEN. Panels should only be removed by a Mono maintenance engineer (or other fully trained maintenance contractor) for repairs or maintenance, after isolating oven from power supply.

  • Page 11: Installation

    (One main connection point for all deck supplies at top of oven) 3 TRAY WIDE 2 TRAY WIDE 1 TRAY WIDE 3 Phase N + Earth, 400V. 50Hz 9.0kW, 13Amp 6.0kW, 9Amp 3.0kW, 5Amp FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 12 IMPORTANT OPERATION EARTH (GROUND) STRAPS MUST BE CONNECTED BETWEEN EACH SECTION. PART NUMBER M158-25-11200 SUPPLIED REAR VIEW OF OVEN FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 13 0 –20 ppm Chloride concentration Consult Mono for proper water filtration system information.  No drain is required for this oven.  A non-return check-valve is supplied fitted to the water inlet manifold. FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 14 NOTE. DYNAMIC PRESSURE, NOT STATIC, IS BEING MEASURED. REGULATOR DUAL CHECK VALVE BACKFLOW TO OVENS PREVENTION DEVICE STOP TAP FILTER TEST VALVE ADJUSTING SCREW SET TO 0.75 bar WATER REGULATOR SET UP LOCATED ON REAR OF OVEN FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 15 This allows the oven to be moved for cleaning when required. 585mm 255mm Dia.SPIGOT CONNECTION POINT 240mm CANOPY ROOF WITH EXTRACTION FAN FITTED 330mm 255mm Dia.SPIGOT CONNECTION POINT WITHOUT EXTRACTION FAN FITTED FG257 UK colour MODULAR DECK Rev A17 11-04-17...

  • Page 16: Initial Start Up

    2. The temperature needs to rise to 110deg C, at no more than 2deg a minute. DO NOT USE BOTTOM HEAT AT ANY TIME. 3. Take the temperature up to 260deg C, at no more than 1deg in 2 minutes. THIS WILL TAKE 5 HOURS. FG257 UK colour MODULAR DECK Rev A17 11-04-17...

  • Page 17: Isolation

    A WALL ISOLATOR MUST BE AVAILABLE IN ORDER TO COMPLETELY ISOLATE THE OVEN. THIS ISOLATOR MUST BE CLEARLY ACCESSIBLE AND KNOWN TO THE OVEN OPERATOR TO STOP THE OVEN IN AN EMERGENCY SWITCH OFF AT THE MAIN WALL ISOLATOR FG257 UK colour MODULAR DECK Rev A17 11-04-17...

  • Page 18: Cleaning

     Scrub oven wheels with a mild detergent and hot water using nylon cleaning brush (excess water will rust metal).  Ensure the oven roof area is clear of debris and dust build up. (DO NOT STAND ON THE OVEN ROOF) FG257 UK colour MODULAR DECK Rev A17 11-04-17...

  • Page 19: Operating Conditions

    3-8 minutes depending on the amount of steam selected. All ovens are fitted with a steam damper that evacuates steam humidity into a vent at the side of the oven. FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 20 This function turns the elements off and injects steam to increase the humidity. Bake settings 1. A good starting point for baking breads in Mono deck ovens is 225C (437F) Top heat 60-65 bottom heat 40.
  • Page 21 First increase the top heat to speed recovery. If this does not give sufficient savings increase the bake temperature.  To thicken the crust Set the damper to open longer. Different ovens will require different lengths of time. FG257 UK colour MODULAR DECK Rev A17 11-04-17...

  • Page 22: Operating Instructions

    RECALLING SET PROGRAMS NEW PRODUCT PROGRAM ENTRY SEVEN-DAY TIMER PROGRAM NAME ½ OR FULL BAKE TEMPERATURE OVEN GRAPH TEMPERATURE CONTROL BUTTONS KEY POSITIONS Control Panel (TO BE USED IN CONJUNCTION WITH THE FOLLOWING PAGES) FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 23 The final button is the stop or backup button. It can be used, for example, to stop a bake if needed or go back through screens. All these operations will be explained further in the section. FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 24 Press stop (o) and remove the product. Shut the door to conserve heat. press key F4 to increase bake by 2 minutes (press stop at any time to stop bake) TIP: If you wish to cancel the bake, press the stop\backup button. FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 25 If amendments are required, scroll in the opposite direction-using button F1 and correct by using the up\down arrows.  Once completed press the stop\backup button twice to return to the home screen FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 26 The timer can be disabled by entering 00:00 in the time field. NOTE: The seven-day timer will not work properly unless the correct time and date have been entered previously. (Engineers set-up). FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 27 ENGINEERS USE ONLY DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS 11.0 SET-UP & DIAGNOSTIC MENU FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 28 Push F3 to go down to the item that requires changing. (F3 to go back up list) Use key1 or key2 to adjust the setting. Press ok (F1) to go out of the setting screen or next (F4) to go to the next screen. FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 29 Top Gain- Low Gain- Mono Constant- DO NOT CHANGE THESE SETTINGS UNLESS INSTRUCTED TO DO SO BY “MONO” Press next (F4) or ok (F1) to exit. FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 30 SET-UP DEFAULT 222222 The passwords can be changed by highlighting the digit to change and changing it with the arrow keys 1 & 2. press DIAGS (F4) to go on to the next screen. FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 31 Press Stop when tests are completed and oven will revert back to start screen. SERIAL COMMUNICATIONS Although the oven is capable of upload and download of information, this has not yet been implemented FG257 UK colour MODULAR DECK Rev A17 11-04-17...

  • Page 32: Troubleshooting

    This overheat is marginal when the deck is full of product. If the elements are continuing to work after the set temperature has been reached call Mono service. (Please allow up to 15deg.C difference before diagnosing a fault condition),  POOR RECOVERY OF SET TEMPERATURE WHEN LOADED ...
  • Page 33 MONO Queensway Swansea West Industrial Estate Swansea. SA5 4EB UK email:spares@monoequip.com Spares Tel. +44(0)1792 564039 Web site:www.monoequip.com Main Tel. +44(0)1792 561234 Fax. 01792 561016 FG257 UK colour MODULAR DECK Rev A17 11-04-17...

  • Page 34: Light Replacement

    HEX HEAD SOCKET SCREWS UNSCREW PLATE NEXT TO LIGHT TO BE REPLACED SLIDE FITTING OUT REMOVE LIGHT FROM HOLDING SLOT AND UNCLIP FROM CABLE REPLACE LIGHT AND REFIT ALL PARTS RECONNECT POWER SUPPLY AND TEST FG257 UK colour MODULAR DECK Rev A17 11-04-17...

  • Page 35: Spares Information

    14.0 SPARES INFORMATION FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 36 BLACK DOOR HANDLE A900-27-192 DOOR SPRING M257-03-00017 WIRE ROPE M257-03-00024 SPRING RETAINING PIN M257-03-00025 PULLEY M257-03-00015 PULLEY SPINDLE M257-03-00013 DAMPER DRIVE COUPLING M257-07-00007 ELEMENT GASKET M245-02-01300 24 v 20w DICHROIC LAMP B855-94-008 FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 37 TOP HEAT ELEMENT 0.65kW B854-04-102 TOP HEAT ELEMENT 0.4kW B854-04-100 BOTTOM HEAT ELEMENT 0.5kW B854-04-101 1 ACROSS TOP HEAT ELEMENT 0.325kW B854-04-111 TOP HEAT ELEMENT 0.2kW B854-04-109 BOTTOM HEAT ELEMENT 0.25kW B854-04-110 FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 38 15.0 ELECTRICS FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 39 B854-04-091 BOTTOM HEAT ELEMENT 0.4kW BOTTOM HEAT ELEMENT 0.6kW B854-04-097 (B854-04-103) B854-04-091 BOTTOM HEAT ELEMENT 0.4kW BOTTOM HEAT ELEMENT 0.6kW B854-04-097 (B854-04-103) B854-04-091 CANOPY FAN RELAY B801-37-001 SOUNDER B723-92-002 (ONLY COLOUR OVENS) FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 40 BOTTOM HEAT ELEMENT 0.4kW B854-04-100 BOTTOM HEAT ELEMENT 0.4kW B854-04-100 BOTTOM HEAT ELEMENT 0.4kW B854-04-100 BOTTOM HEAT ELEMENT 0.4kW B854-04-100 BOTTOM HEAT ELEMENT 0.4kW B854-04-100 BOTTOM HEAT ELEMENT 0.4kW B854-04-100 SOUNDER B723-92-002 (ONLY COLOUR OVENS) FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 41 BOTTOM HEAT ELEMENT 0.2kW B854-04-109 BOTTOM HEAT ELEMENT 0.2kW B854-04-109 BOTTOM HEAT ELEMENT 0.2kW B854-04-109 BOTTOM HEAT ELEMENT 0.2kW B854-04-109 BOTTOM HEAT ELEMENT 0.2kW B854-04-109 BOTTOM HEAT ELEMENT 0.2kW B854-04-109 SOUNDER B723-92-002 (ONLY COLOUR OVENS) FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 42 FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 43 FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 44 FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 45 FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 46 FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 47 FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 48 FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 49 FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 50 ELECTRICAL PANEL MAIN COMPONENTS (UK Colour) POWER SUPPLY FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 51 OVEN CANOPY LAYOUT PARTS LIST CANOPY FAN CAPACITOR B869-23-005 CANOPY FAN ON/OFF SWITCH B895-07-005 CANOPY FAN MOTOR B869-75-026 CAPACITOR – 4-6uf – 400VDB – METAL B869-23-005 FAN TYPE R2E225-AG01-21 (230V, 0.88AMP, 200W) B869-75-026 FG257 UK colour MODULAR DECK Rev A17 11-04-17...

  • Page 52: Warning And Information Labels

    16.0 WARNING AND INFORMATION LABELS FG257 UK colour MODULAR DECK Rev A17 11-04-17...
  • Page 53 Care should be taken when the machine comes to the end of its working life. All parts should be disposed of in the appropriate place, either recycling or other means as the law permits at the time. FG257 UK colour MODULAR DECK Rev A17 11-04-17...

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