Mono MODULAR Operation And Maintenance Manual
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Mono MODULAR Operation And Maintenance Manual

Deck oven classic control
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FAN (IF FITTED)
OPERATION AND MAINTENANCE MANUAL
FG257 UK classic deck RevA17 11-4-17
Enter Serial Nos. here
In the event of an enquiry please quote these serial numbers.
MODULAR DECK OVEN
(classic control)
DECK 1
DECK 2
DECK 3
DECK 4
DECK 5
1

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Summary of Contents for Mono MODULAR

  • Page 1 DECK 1 www.monoequip.com DECK 2 DECK 3 DECK 4 FAN (IF FITTED) DECK 5 In the event of an enquiry please quote these serial numbers. OPERATION AND MAINTENANCE MANUAL MODULAR DECK OVEN (classic control) FG257 UK classic deck RevA17 11-4-17...
  • Page 2 FG257 UK classic deck RevA17 11-4-17...
  • Page 3 WARNING LABEL, TO REDUCE RISK OF FIRE OR ELECTRIC SHOCK DO NOT REMOVE COVER (OR BACK) NO USER SERVICEABLE PARTS INSIDE REPAIR SHOULD BE DONE BY AUTHORISED PERSONNEL ONLY Failure to adhere to the cleaning and maintenance instructions detailed in this booklet could affect the warranty of this machine.

  • Page 4: Table Of Contents

    CONTENTS Section - 1.0 Introduction Section - 2.0 Overall Dimensions Section - 3.0 Specifications Section - 4.0 Safety Section - 5.0 Installation Section - 6.0 Isolation Section - 7.0 Cleaning Section - 8.0 Operating Conditions Section - 9.0 Principles Of Operation (and baking advice) Section - 10.0 Operating Instructions...

  • Page 5: Introduction

    This oven will more than satisfy the most discerning customer.  Top quality specification The external and internal contact surfaces are stainless steel. Each modular deck is fitted with durable reinforced deck tiles, and an increase in high-grade insulation and high temperature ceramic sealant, makes the oven more efficient.

  • Page 6: Overall Dimensions

    2.0 OVERALL DIMENSIONS ALL DIMENSIONS ARE APPROXIMATE 5 DECK oven ………… H = 2135mm 4 DECK oven ………… H = 2020mm 3 DECK oven ………… H = 2020mm Ovens available with 1,2,3, 4, and 5 modules 812mm deep modules …... D = 1300mm 3 Tray wide oven …….

  • Page 7: Specifications

    3.0 SPECIFICATIONS 5 DECK OVEN DECK PLATE HEIGHTS 4 DECK OVEN DECK PLATE HEIGHTS 3 DECK OVEN DECK PLATE HEIGHTS FG257 UK classic deck RevA17 11-4-17...
  • Page 8 FG257 UK classic deck RevA17 11-4-17...
  • Page 9 ELECTRICAL LOADINGS: FG257 UK classic deck RevA17 11-4-17...
  • Page 10 FG257 UK classic deck RevA17 11-4-17...
  • Page 11 NOISE LEVEL Less than 80 Db WEIGHT: (ALL WEIGHTS ARE APPROXIMATE) – 2 tray wide, 3 deck Total oven weight = 1569lbs (711kg) – 3 tray wide, 3 deck (Including base frame) = 2345lbs (1064kg) – 1 tray wide, 3 deck = TBA –...

  • Page 12: Safety

    NOTE: BAKERY STAFF MUST NOT UNDER ANY CIRCUMSTANCES REMOVE PANELS TO ACCESS ANY PART OF THE DECK OVEN. Panels should only be removed by a Mono maintenance engineer (or other fully trained maintenance contractor) for repairs or maintenance, after isolating oven from power supply.

  • Page 13: Installation

     Installation must be made by a trained authorized engineer and all utilities must conform to all local regulations.  The oven must be “run in” as stated in the initial start up instructions. MONO FG257 MODULAR DECK UK CLASSIC 09/07 RAC...
  • Page 14 IMPORTANT OPERATION EARTH (GROUND) STRAPS MUST BE CONNECTED BETWEEN EACH SECTION. PART NUMBER M158-25-11200 SUPPLIED REAR VIEW OF OVEN FG257 UK classic deck RevA17 11-4-17...
  • Page 15 Chloride concentration Consult your water treatment company for proper water filtration system information.  No drain is required for this oven.  A non-return check-valve is supplied fitted to the water inlet manifold. MONO FG257 MODULAR DECK UK CLASSIC 09/07 RAC...
  • Page 16 WATER SYSTEM SETUP PROCEDURE It is imperative that the water delivery to the deck oven is checked for the steam system to operate correctly 1. Flush out the main feed pipe to be used, until water runs clear and free from debris. 2.
  • Page 17 Exhaust Connections (IF CANOPY FITTED)  Ideally an exhaust duct should rise 2 metres above the bakery roof protected from wind and birds by a duct protector.  It should be of a suitable material to take the high temperatures and humidity expected.

  • Page 18: Initial Start Up

    INITIAL START UP THIS PROCEDURE MUST BE ADHERED TO FOR THE OVEN WARRANTY TO BE VALID. In order for the oven to give good reliable service the deck tiles must be initially brought up to temperature as stated below. After this running in period the oven can be used as required. FG257 UK classic deck RevA17 11-4-17...

  • Page 19: Isolation

    A WALL ISOLATOR MUST BE AVAILABLE IN ORDER TO COMPLETELY ISOLATE THE OVEN. THIS ISOLATOR MUST BE CLEARLY ACCESSIBLE AND KNOWN TO THE OVEN OPERATOR TO STOP THE OVEN IN AN EMERGENCY SWITCH OFF AT THE MAIN WALL ISOLATOR MONO FG257 MODULAR DECK UK CLASSIC 09/07 RAC...

  • Page 20: Cleaning

     Scrub oven wheels with a mild detergent and hot water using nylon cleaning brush (excess water will rust metal).  Ensure the oven roof area is clear of debris and dust build up. (DO NOT STAND ON THE OVEN ROOF) MONO FG257 MODULAR DECK UK CLASSIC 09/07 RAC...

  • Page 21: Operating Conditions

    8.0 OPERATING CONDITIONS  It is recommended that a space of at least 6 feet be left in front of the oven for ease of operation and safety.  Bakery utensils must not be used to operate the control panel buttons. 9.0 PRINCIPLE OF OPERATION NOTE: REFER TO YOUR OWN COMPANY’S RECIPE MANUAL FOR OVEN TEMPERATURE SETTINGS.
  • Page 22 Bake settings 1. A good starting point for baking breads in Mono deck ovens is 225C (437F) Top heat 60-65 bottom heat 40. 2. For cookies etc the heat in the oven can be turned almost off, however it may still be necessary to place the trays with cookies etc onto upturned trays on the oven sole.
  • Page 23 First increase the top heat to speed recovery. If this does not give sufficient savings increase the bake temperature.  To thicken the crust Set the damper to open longer. Different ovens will require different lengths of time. MONO FG257 MODULAR DECK UK CLASSIC 09/07 RAC...

  • Page 24: Operating Instructions

    10.0 OPERATING INSTRUCTIONS CLASSIC DECK OVEN CONTROLLER PROGRAM TEMPERATURE HEAT UP/DOWN BUTTONS BOTTOM HEAT AUTO ON SET STEAM / ADD TIME TIME BAKE TIME LIGHT ON/OF START STOP DAMPER “iButton” STORAGE DEVICE CONNECTION FG257 UK classic deck RevA17 11-4-17...
  • Page 25 ON/OFF Turns controller on from standby mode. Also used to exit setup mode. STOP Stops bake cycle. Also used to go to function setup menu on power up (with button 3) START Starts bake cycle. Also used to go to setup menu on power up (with button 2) Also silences “2 minutes from end of bake”...
  • Page 26 TEMPERATURE Press to set the bake temperature required. Use up and down keys (12) to adjust the value. Press button again to save or wait 10 seconds to auto-save. PROGRAM Use up and down keys (12) to go to required program. Press “p”...
  • Page 27 FIRMWARE UPDATE USING IBUTTON Place unit into standby state so that the clock is displayed. Place iButton onto probe. Controller will upload data from iButton. The bake temperature window will display a countdown (from 128 down to 0) as data is uploaded. The top heat window displays the number of failed reads from the iButton.
  • Page 28 OPERATION 1. With oven in standby mode (power on) press “on” button (1). 2. Press program button (11) Using up and down keys (12) choose the set program required. Oven will heat to the temperature required. Oven is ready for use when the display shows the temperature of the program chosen and if steam is required the display stops flashing.
  • Page 29 IF EXTRA TIME IS REQUIRED AT THE END OF THE BAKE (AFTER PRESSING STOP). Press bake time (13) to set 2 minutes and 1 minute for each additional press. After required time has been set, either press start (3) or wait 5 seconds and the bake countdown will start automatically.
  • Page 30 DAY AND TIME SET UP Turn the power supply on. This will put the oven in “standby mode” with only the clock showing. Press clock button (5) and dots will flash under the hours in the time window. Change value using up and down keys (12). Press clock button (5) again and dots will flash under the minutes in the time window.
  • Page 31 SET UP MODE To enter set up mode press both start (3) and stop (2) buttons and then turn the power supply on at the same time. FUNCTION DISPLAY WINDOW UP/DOWN BUTTONS ADJUST VALUE ON/OFF PRESS TO SAVE AND EXIT START STOP POWER ON...
  • Page 32 SET UP PARAMETER FUNCTION LIST (“F” SETTINGS) MONO CONSTANT (FACTORY SET AT 210) TOP HEAT GAIN (FACTORY SET AT 50) BOTTOM HEAT GAIN (FACTORY SET AT 50) FRONT TOP ELEMENT OFFSET VALUE (0-50) (FACTORY SET AT 25) DEG “C”, DEG”F” (0=C, 1=F) “2 MINUTE FROM END OF BAKE ALARM (ENABLE=1, DISABLE=0)
  • Page 33 CONTROLLER LAYOUT OUTPUTS PIN 1 – 24v PIN 2 – TOP HEAT OUTPUT PIN 3 -- TOP FRONT HEAT OUTPUT PIN 4 – BOTTOM HEAT OUTPUT PIN 5 – STEAM OUTPUT PIN 6 – DAMPER OUTPUT PIN 7 – LIGHT OUTPUT PIN 8 –...

  • Page 34: Troubleshooting

    11.0 TROUBLESHOOTING  NONE OF THE DECKS SWITCHED ON.  Is main oven power on?  Check if bakery main power supply time clock is working (if fitted).  Is 7-day timer clock set correctly to bring oven on at the required time? ...
  • Page 35 MONO Queensway Swansea West Industrial Estate Swansea. SA5 4EB email:spares@monoequip.com Web site: www.monoequip.com Tel. Spares +44(0)1792 564039 Main +44(0)1792 561234 Fax. 01792 561016 MONO FG257 MODULAR DECK UK CLASSIC 09/07 RAC...

  • Page 36: Light Replacement

    LIGHT REPLACEMENT DISCONNECT FROM POWER SUPPLY BEFORE REPLACING LIGHT BULBS 24v 20w LAMP PART NUMBER … B855-94-008 HEX HEAD SOCKET SCREWS UNSCREW PLATE NEXT TO LIGHT TO BE REPLACED SLIDE FITTING OUT REMOVE LIGHT FROM HOLDING SLOT AND UNCLIP FROM CABLE REPLACE LIGHT AND REFIT ALL PARTS RECONNECT POWER SUPPLY AND TEST FG257 UK classic deck RevA17 11-4-17...

  • Page 37: Spares Information

    13.0 SPARES INFORMATION FG257 UK classic deck RevA17 11-4-17...
  • Page 38 OVEN SPARES FROSTED GLASS M257-02-00027 PLAIN GLASS M257-02-00028 DOOR BUMPER STOP M257-03-00027 BAKING TILE 3 ACROSS M257-02-00046 2 ACROSS M257-02-00047 1 ACROSS M257-02-00048 HINGE PIN RHS M257-03-00005 HINGE PIN LHS M257-03-00009 BLACK DOOR HANDLE A900-27-192 DOOR SPRING M257-03-00017 WIRE ROPE M257-03-00024 SPRING RETAINING PIN M257-03-00025...
  • Page 39 ELEMENT SPARES 3 ACROSS TOP HEAT ELEMENT 1.0kW B854-04-093 TOP HEAT ELEMENT 0.6kW B854-04-091 BOTTOM HEAT ELEMENT 0.75kW B854-04-092 2 ACROSS TOP HEAT ELEMENT 0.65kW B854-04-102 TOP HEAT ELEMENT 0.4kW B854-04-100 BOTTOM HEAT ELEMENT 0.5kW B854-04-101 1 ACROSS TOP HEAT ELEMENT 0.325kW B854-04-111 TOP HEAT ELEMENT 0.2kW B854-04-109...
  • Page 40 14.0 ELECTRICS FG257 UK classic deck RevA17 11-4-17...
  • Page 41 PARTS LIST FOR DRAWINGS FOLLOWING – 3 TRAY WIDE HEATERS MCB B872-22-007 Single phase only HEATERS MCB B872-22-007 HEATERS MCB B872-22-007 CONTROL POWER SUPPLY MCB B872-22-062 OVERHEAT THERMOSTAT B888-30-014 CONTROL CIRCUIT POWER SUPPLY B801-93-005 TOP HEAT CONTACTOR B801-08-021 BOTTOM HEAT CONTACTOR B801-08-021 WATER SOLENOID (10mm pipe) A900-34-349(up to May 2007)
  • Page 42 PARTS LIST FOR DRAWINGS FOLLOWING – 2 TRAY WIDE HEATERS MCB B872-22-006 HEATERS MCB B872-22-006 Single phase only HEATERS MCB B872-22-006 CONTROL POWER SUPPLY MCB B872-22-062 OVERHEAT THERMOSTAT B888-30-014 CONTROL CIRCUIT POWER SUPPLY B801-93-005 TOP HEAT CONTACTOR B801-08-021 BOTTOM HEAT CONTACTOR B801-08-021 WATER SOLENOID (10mm pipe) A900-34-349(up to May 2007)
  • Page 43 PARTS LIST FOR DRAWINGS FOLLOWING – 1 TRAY WIDE HEATERS MCB B872-22-005 Single phase only HEATERS MCB B872-22-005 HEATERS MCB B872-22-005 CONTROL POWER SUPPLY MCB B872-22-062 OVERHEAT THERMOSTAT B888-30-014 CONTROL CIRCUIT POWER SUPPLY B801-93-005 TOP HEAT CONTACTOR B801-08-021 BOTTOM HEAT CONTACTOR B801-08-021 WATER SOLENOID (10mm pipe) A900-34-349(up to May 2007)
  • Page 44 FG257 UK classic deck RevA17 11-4-17...
  • Page 45 FG257 UK classic deck RevA17 11-4-17...
  • Page 46 FG257 UK classic deck RevA17 11-4-17...
  • Page 47 FG257 UK classic deck RevA17 11-4-17...
  • Page 48 FG257 UK classic deck RevA17 11-4-17...
  • Page 49 FG257 UK classic deck RevA17 11-4-17...
  • Page 50 FG257 UK classic deck RevA17 11-4-17...
  • Page 51 FG257 UK classic deck RevA17 11-4-17...
  • Page 52 FG257 UK classic deck RevA17 11-4-17...
  • Page 53 ELECTRICAL PANEL MAIN COMPONENTS 3 PHASE POWER SUPPLY ELECTRICAL PANEL MAIN COMPONENTS 1 PHASE FG257 UK classic deck RevA17 11-4-17...
  • Page 54 1 PHASE FG257 UK classic deck RevA17 11-4-17...
  • Page 55 1 PHASE 1 PHASE 1 PHASE FG257 UK classic deck RevA17 11-4-17...
  • Page 56 1 PHASE FG257 UK classic deck RevA17 11-4-17...
  • Page 57 MONO Equipment Queensway, Swansea West Industrial Park, Swansea, SA5 4EB Tel. +44(0)1792 561234 Spares +44(0)1792 564039 Fax. +44(0)01792 561016 Email:mono@monoequip.com www.monoequip.com As it is our policy to improve our machines continuously, we reserve the right to change specifications without prior notice.

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