Mono Ecotouch Operation And Maintenance Manual

Mono Ecotouch Operation And Maintenance Manual

Electric deck oven
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Enter Serial No. here.____________________________
In the event of an enquiry please quote this serial number.
www.monoequip.com
OPERATION AND MAINTENANCE MANUAL
MONO ECOTOUCH DECK OVEN
FG245 Ecotouch RIGID DECK Rev A17 11-04-17
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Summary of Contents for Mono Ecotouch

  • Page 1 Enter Serial No. here.____________________________ In the event of an enquiry please quote this serial number. www.monoequip.com OPERATION AND MAINTENANCE MANUAL MONO ECOTOUCH DECK OVEN FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 2 FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 3: Important Notes

     SOME SECTIONS OF THIS MANUAL ARE FOR ENGINEERS ONLY AND THE CUSTOMER SHOULD NOT ATTEMPT TO MAKE ALTERATIONS.  BEWARE OF HOT SURFACES. DO NOT TOUCH OVEN FRONT OR DOOR WITH BARE SKIN AND WEAR OVEN GLOVES WHEN LOADING AND UNLOADING. FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 4: Table Of Contents

    Settings explained – High level Default Passcodes 9-7.0 Using the USB port 9-8.0 Diagnostics Section - 10.0 Troubleshooting Section - 11.0 Service and Spares Section - 12.0 Spares Information Section - 13.0 Electrical Information FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 5: Introduction

    CONTROLS Fitted with hinged easy to clean doors, individual top and bottom heat controls and seven day bake timers for each deck, the Mono deck oven gives the Master Baker a fast, even bake.  Clean design, easy to maintain The electronic ‘touch’...
  • Page 6: Specifications

    2.0 SPECIFICATIONS NOISE LEVEL: Less than 80 dB ELECTRICAL DETAILS 3 Tray (5-3-8) 415v. 3ph+N+E 50hz. 42kW 60amps per phase. 4 Tray (5-4-8) 415v, 3ph+N+E 50hz. 56.5kW 90amps per phase. FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 7: Safety

    NOTE: BAKERY STAFF MUST NOT UNDER ANY CIRCUMSTANCES REMOVE ANY PANELS TO ACCESS ANY PART OF THE DECK OVEN. Panels should only be removed by a MONO maintenance engineer (or other fully trained maintenance contractor) for repairs or maintenance, after isolating oven from power supply.
  • Page 8: Installation

     No drain is required for this oven.  Customers are strongly advised to fit a water treatment device to all bakery equipment requiring water. MONO can advise on a suitable water treatment unit. This is essential in hard water areas.
  • Page 9 4. Slowly open drain valve and set the regulator to 0.5bar using the screw underneath. 5. When the pressure has stabilised shut the test valve. REPEAT 3, 4 AND 5 AT THE END OF INSTALLATION. FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 10 REAR WATER CONNECTIONS USED FOR SET UP TO 0.5bar FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 11: Initial Start Up

    3. Leave for 3 hours at 90deg C. 4. Take the temperature up to 150deg C for 1 hour. 5. Take the temperature up to 200deg C for 1 hour. After this procedure the oven can be used as required. FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 12: Isolation

     Scrub oven wheels with a mild detergent and hot water using nylon cleaning brush.  Ensure the oven roof area is clear of debris and dust build up. (DO NOT STAND ON THE OVEN ROOF) FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 13: Operating Conditions

    (expansion), the loaves sides will be soft and may collapse on cooling. Place the product evenly within the oven. Product bunched together will be paler than those widely spaced. FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 14 This function turns the elements off and injects steam to increase the humidity. Bake settings 1. A good starting point for baking breads in Mono deck ovens is 225C (437F) Top heat 60-65 bottom heat 40.
  • Page 15: Operating Instructions

    9.0 TOUCHSCREEN OPERATING INSTRUCTIONS FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 16: Basic Operation

    THE OVEN STAYS AT 100c AND THE OVEN TURNS OFF. HEATS TO LAST PROGRAM TOUCH THE SCREEN TO GO TO TEMPERATURE WHEN THE THE OPTION SCREEN. SCREEN IS TOUCHED. OPTION SCREEN THEN SHOWS. FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 17 “FULL LOAD” OR “HALF LOAD” AS REQUIRED. (THIS ONLY APPEARS IF HALF LOAD IS SAVED IN THE PROGRAM) LOAD SCREEN TO RETURN TO THE PREVIOUS SCREEN TOUCH THE “BACK” BUTTON AT ANY TIME FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 18 BAKE TIME PROGRESS BAR NOTE The actual temperature shown will rise and fall above and below the set BAKE TIME LEFT temperature as the oven cools and reheats. This is not a fault FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 19 (This time can be altered in set up) TOUCHING “VIEW” BUTTON DURING A BAKE TOUCHING “VIEW” BUTTON DURING A BAKE WILL SHOW THE SETTINGS FOR THE BAKE IN PROGRESS. TOUCH “CANCEL” TO GO BACK TO THE PREVIOUS SCREEN. VIEW SCREEN FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 20 TOUCH “OK” NOTE: TIME DOES NOT HAVE TO BE SET IN MANUAL MODE. (ONLY TEMPERATURE) WHEN “START” IS PRESSED, THE TIME WILL COUNT UP INSTEAD OF DOWN. TOUCH “STOP” TO FINISH THE BAKE. FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 21 CANCEL TOUCH AT ANYTIME TO START GO BACK TO THE TOUCH “START” TO START SETTING SCREEN. BAKE “STOP” WHEN END TOUCH OF BAKE BUZZER SOUNDS OR WHEN REQUIRED IF NO TIME WAS ENTERED FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 22 SCREEN WILL APPEAR. TOUCH “ADD TO FAVOURITES” OR “SAVE AS” USE KEYBOARD TO TYPE THE REQUIRED NAME AND TOUCH “SAVE” NOTE: In manual mode, only one operation of the steam or damper is saved. FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 23 “FULL LOAD” OR “HALF LOAD” AS REQUIRED. (THIS ONLY APPEARS IF HALF LOAD IS SAVED IN THE PROGRAM) TOUCH THE “BACK” LOAD SCREEN BUTTON AT ANY TIME TO RETURN TO THE PREVIOUS SCREEN FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 24 BAKE TIME PROGRESS BAR NOTE The actual temperature shown will rise and fall above and below the set temperature as the BAKE TIME LEFT oven cools and reheats. This is not a fault FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 25 (THIS TIME CAN BE ALTERED IN SET UP) TOUCHING “VIEW” BUTTON DURING BAKE TOUCHING “VIEW” BUTTON DURING BAKE WILL SHOW THE SETTINGS FOR THE BAKE IN PROGRESS. TOUCH “CANCEL” TO GO BACK TO THE PREVIOUS SCREEN. VIEW SCREEN FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 26: Creating A Program

    “CATEGORY” SCREEN OPTION SCREEN TOUCH THE TYPE OF PRODUCT WANTED AND THE “SELECT” SCREEN OPENS CATEGORY SCREEN TOUCH “ i ” BUTTON NEXT TO THE BLANK PROGRAM TO OPEN NEXT SCREEN SELECT SCREEN FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 27 INFORMATION SCREEN TOUCH OPTION TO GO TO PASS CODE SCREEN PASS CODE SCREEN ENTER “SUPERVISOR” PASS CODE AND THEN TOUCH OK. (DEFAULT CODE = 123456. THIS CAN BE CHANGED IN HIGH LEVEL SETTINGS FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 28 KEYS OR BY USING THE KEY PAD. TOUCH “HALF LOAD” TO CHANGE TO “HALF LOAD” SETTINGS IF REQUIRED. TOUCH “FULL LOAD” TO GO BACK TO “FULL LOAD” TOUCH “SAVE” WHEN SATISFIED WITH THE SETTINGS. FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 29 TOUCH TO ADJUST NUMBER OF PRODUCTS NUMBER OF PRODUCTS ACROSS THE TRAY DOWN THE TRAY INCREASE VALUE DECREASE VALUE WHEN SATISFIED WITH THE TRAY LAYOUT TOUCH SAVE TO RETURN TO THE “OPTIONS” SCREEN FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 30 SAVE OPTION SCREEN TOUCH “SAVE AS” KEYBOARD SCREEN TYPE IN THE NEW NAME AND TOUCH “SAVE” FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 31 (INFORMATION) BUTTON NEXT TO THE PRODUCT YOU WANT AS A FAVOURITE. THIS OPENS THE OPTION SCREEN SELECT SCREEN TOUCH “ADD TO FAVOURITES” THE PRODUCT WILL NOW SHOW ON THE FAVOURITES LIST OPTION SCREEN FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 32: 7-Day Timer

    DECREASE VALUE TIMER SETUP SCREEN NOTE Up to four on/off times can be set for each day. Touch “clear” to clear the settings on the day shown. Touch “save” to activate the times set. FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 33: Settings

    9 - 6 SETTINGS OPTION SCREEN TOUCH TO OPEN THE “SETTINGS” SCREEN PASS CODE SCREEN ENTER “SUPERVISOR” PASS CODE AND THEN PRESS “OK”. (DEFAULT CODE = 123456) SETTINGS SCREEN CHOOSE THE SETTING TO ALTER FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 34: Time And Date

    THE ITEM TO CHANGE USE THE INCREASE / DECREASE BUTTONS TO ALTER THE SETTINGS TIME AND DATE SCREEN WHEN ALL INFORMATION IS CORRECT, TOUCH “SAVE”. THIS WILL RETURN TO THE SETTINGS SCREEN SETTINGS SCREEN FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 35 SELECT WALLPAPER. TOUCH “BACK” TO CONFIRM SETTINGS SCREEN TOUCH “GENERAL SETTINGS” AND THE FOLLOWING SCREEN WILL APPEAR. SCROLL DOWN TO MOVE THROUGH ALL CHOICES AND ADJUST EACH ONE AS REQUIRED, USING THE ARROW KEYS. FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 36 Gives the choice of what buttons are active and in which order they appear on the 2 fn options screen. 3 fn Options available = Favourites, Programs, Manual bake, Multi bake, 7-day timer . (Settings at 6fn cannot be changed) 4 fn 5 fn FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 37: Oven Settings

    PASSCODE HERE CHANGE HIGH LEVEL PASSCODE HERE RESTORES ALL SCREENS BACK TO ORIGINAL DEFAULT SETTINGS (NOT PASSCODES) SCROLL DOWN TO MOVE THROUGH ALL CHOICES AND ADJUST EACH ONE AS REQUIRED, USING THE ARROW KEYS. FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 38 BOTTOM GAIN – 0-255 centigrade MONO CONSTANT – Factory set (Do not change unless instructed to do so) STEAM TROUGH TEMP – Degrees Centigrade STEAM HYSTERISIS – Degrees Centigrade STEAM TROUGH EXCEPT – Degrees Centigrade FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 39 Contactor or solid state. Defaults to contactor. (solid state not used at the moment) I/O DIAGNOSTIC – Displays outputs and inputs at the top of the screen to aid fault finding if needed. FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 40: Default Passcodes

    If tampering could be a problem, it is a good idea to change the passcodes at regular intervals. CHANGING PASSCODES CHANGE SUPERVISOR PASSCODE HERE CHANGE HIGH LEVEL PASSCODE HERE NOTE PASSCODES WILL BE REQUIRED TO GO THROUGH THESE SCREENS AND MAKE CHANGES. FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 41: Using The Usb Port

    If old firmware is found, the firmware version screen will appear. Touch “OK” to update firmware -Wait- Remove USB stick Touch “CANCEL” to choose other items to update or change. (see next page) FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 42 Choose action you would like to do. Select the file required. When confirmation of “file loaded ok” Shows, remove the usb stick. FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 43 The oven will find the "Mono" folder automatically when the stick is plugged into the oven. Any stick can be used (does not have to be blank) but the Mono folder must be in the root. The most used folders are explained below: SKINS These control the way the screen looks in different modes.
  • Page 44: Diagnostics

    INPUTS HIGHLIGHT WHEN A SIGNAL IS Received. e.g. DOOR OPEN TOUCH THE REQUIRED OUTPUT AND A SIGNAL IS SENT TO THAT ITEM. THE OUTPUT BEING CHECKED IS HIGHLIGHTED WHEN ACTIVE. TO STOP THE OUTPUT, PRESS AGAIN. FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 45: Troubleshooting

    This overheat is marginal when the deck is full of product. If the elements are continuing to work after the set temperature has been reached call MONO service. (please allow up to 7deg. C difference before diagnosing a fault condition), 10.5 POOR RECOVERY OF SET TEMPERATURE WHEN LOADED...
  • Page 46: Service And Spares

    MONO Queensway Swansea West Industrial Estate Swansea. SA5 4EB UK email:spares@monoequip.com Web site:www.monoequip.com Tel. 01792 561234 Spares +044(0)1792 564039 Fax. 01792 561016 FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 47: Spares Information

    12.0 SPARES INFORMATION PLEASE CONTACT MONO EQUIPMENT FOR THE LATEST SPARES INFORMATION FOR THIS OVEN FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 48 13.0 ELECTRICS PLEASE CONTACT MONO EQUIPMENT FOR THE LATEST ELECTRICAL INFORMATION FOR THIS OVEN FG245 Ecotouch RIGID DECK Rev A17 11-04-17...
  • Page 49 Care should be taken when the machine comes to the end of its working life. All parts should be disposed of in the appropriate place, either recycling or other means as the law permits at the time. In the UK, The environmental protection act 1990 applies FG245 Ecotouch RIGID DECK Rev A17 11-04-17...

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