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Related Manuals for Mono Fan Assisted Deck Oven
Summary of Contents for Mono Fan Assisted Deck Oven
- Page 1 MonoEquip.com Fan Assisted Deck Oven Installation and Operation Product Version Fan assisted baking Single-tray depth ECO touch control UK specifications Product Serial Numbers Deck 1 Deck 2 Deck 3 Deck 4 Deck 5 Fan (if fitted) Rev.
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Page 2: Thank You For Purchasing Mono's Fan Assisted Deck Oven
If you have any queries regarding your oven, please contact MONO Equipment directly: +44 (0)1792 561234 sales@monoequip.com spares@monoequip.com techsupport@monoequip.com We wish you the very best of success with your new professional Fan Assisted Deck Oven. Happy baking! The MONO Team MONO Rev. A24 (February 2024) -
Page 3: Safety Symbols
Indicates a potential hazard with a medium risk which, if not avoided, could result in death or serious physical injury. CAUTION Indicates a hazard with a low risk which, if not avoided, could result in minor or moderate physical injury. Rev. A24 (February 2024) MONO... -
Page 4: Electrical Safety Notice
Residual Current Device (RCD). Always fit a wall-mountable isolator switch to isolate the oven from the elec- trical supply completely. The isolator must be visible, labeled as an emer- gency shutdown device, and easily accessible. MONO Rev. A24 (February 2024) -
Page 5: Water Leak Safety Notice
Place an out-of-service notice on the oven. Contact your oven supplier or MONO Equipment for technical assistance. Ovens must be maintained and serviced at appropriate intervals to ensure the oven operates at optimum levels. Rev. A24 (February 2024) -
Page 6: General Notices
It is the owners’ responsibility to ensure adequate ventilation is provided. Any component malfunctioning during the guarantee period found to have been subjected to excessive humidity or ambient working temperatures is not covered by the component manufacturer’s or MONO Equipment’s product warranty. –... -
Page 7: Eu Declaration Of Conformity Certificate
Title Pages Fan Assisted Single Depth Deck Oven | Installation and Operation Manual EU Declaration of Conformity Certificate Rev. A24 (February 2024) MONO... -
Page 8: Table Of Contents
Fan Assisted Single Depth Deck Oven | Installation and Operation Manual Contents Contents Thank You for Purchasing MONO's Fan Assisted Deck Oven ... i Safety Symbols ..................ii Electrical Safety Notice ...............iii Water Leak Safety Notice ..............iv General Notices.................. - Page 9 Safety messages ..............General maintenance ............. Preventative maintenance ............. Every 3 months ..................... 39 Every 12 months ................... 40 Chapter: 8 Service Contact information for customer services ......Further information ..............Environmental disposal ............Rev. A24 (February 2024) MONO viii...
- Page 10 Fan Assisted Single Depth Deck Oven | Installation and Operation Manual Contents Appendix: A Passcodes ................42 Appendix: B Dimensional Drawings ............44 Appendix: C Specifications ..............45 Appendix: D Spares .................. 48 Appendix: E Electrical Information ............50 MONO Rev. A24 (February 2024)
- Page 11 Title Pages Fan Assisted Single Depth Deck Oven | Installation and Operation Manual Rev. A24 (February 2024) MONO...
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Page 12: Chapter: 1 Introduction
1.1. The MONO Fan Assisted Deck Oven MONO’s industry-leading fan-assisted, single-depth bakery deck oven is an easy-to-use, practical, and good-looking oven with an excellent heat recovery rate and an even bake across a wide range of bread and confectionery products. - Page 13 Deck Oven Features A. Five baking chambers B. Door handle for opening and closing a baking chamber C. ECO-touch control and display panel D. Stainless steel construction E. Main isolator switch (normally in the ON position) Rev. A24 (February 2024) MONO...
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Page 14: Chapter: 2 Safety
Stop using it. – Do not attempt any repairs to the oven. – Contact MONO Equipment for technical assistance. – Never operate the oven with any covers or panels removed. All utility connections to the oven must comply with the statuary requirements ... - Page 15 Check the electrical requirements on the oven’s information plate before plugging in the power cable and turning the power on for the first time. Contact MONO Equipment if the electrical ratings are incorrect for your site. Before installation, it is recommended that a qualified and competent ...
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Page 16: Chapter: 3 Installation
Always check the electrical requirements on the machine's information plate before connecting the power for the first time. Contact MONO Equipment if the electrical information is not correct for your site. Always ensure your hands are dry before touching any electrical ... -
Page 17: Water Supply Connections
With the water flowing, set the regulator to 0.5 bar using the screw underneath. NOTE: Never use the oven above this setting. – When the pressure has stabilised, shut the test valve. Repeat steps at the end of the installation. Rev. A24 (February 2024) MONO... - Page 18 Fan Assisted Single Depth Deck Oven | Installation and Operation Manual Chapter 3 Figure 3.2: Water regulator setup (located on rear of the oven) NOTE Depending on the water supply area, the water treatment filter should be changed during yearly maintenance. MONO Rev. A24 (February 2024)
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Page 19: Chapter: 4 Isolation
WARNING Always disconnect the oven from the consumer power supply if working on the electrical box and panel. Some components stay electrically energised even after the main isolator is in the 0 (OFF) position. MONO Rev. A24 (February 2024) -
Page 20: Chapter: 5 Operation
Fan Assisted Single Depth Deck Oven | Installation and Operation Manual Chapter 5 Operation 5.1. Touchscreen operation Each deck has an independent, colour touchscreen for operating the oven. Rev. A24 (February 2024) MONO... -
Page 21: Basic Operation
A. Favourites (see B. Manual bake (see Section 5.4) Section 5.5) C. Programmes (see D. 7-Day timer (Section 5.8) E. Settings (Section 5.9 Section 5.11) 5.14) F. Standby mode (Section G. Sleep mode (Section 5.13) MONO Rev. A24 (February 2024) -
Page 22: Baking Using The "Favourites" Menu
Wait for the oven to reach the required temperature (D); 200 °C in this example. If the oven is too hot for the temperature chosen, the screen tells you to open the door for cooling. – Take care to avoid burns. – Rev. A24 (February 2024) MONO... - Page 23 This is not a fault with the oven. Baking progress bar and actual time remaining (G). Touch the View button (H) during a bake to show the settings for that particular bake. MONO Rev. A24 (February 2024)
- Page 24 At the end of the bake time, a sounder will be heard and Bake Over will flash. To keep the oven baking for extra minutes, touch the + 2 mins button (J). When ready to stop the bake: Touch the Stop button (K). Open the door. Carefully remove the trays of product. Rev. A24 (February 2024) MONO...
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Page 25: Baking Using The "Manual Bake" Menu
Touch the Manual Bake icon (A). Set the top and bottom heat. Touch a Heat % button (B or C) to activate the keyboard screen. Use the keypad to input the required percentage of heat. Touch OK. MONO Rev. A24 (February 2024) - Page 26 Manual damper function: Touch the Damper icon (F) to open the damper. The icon changes colour to green. – Touch the Damper icon again to close the damper. The icon changes colour to red. – Rev. A24 (February 2024) MONO...
- Page 27 Fan function: Touch the Fan icon (G) and setup the fans to be used during the bake. Touch Start to begin the bake. Touch Stop when the end-of-bake buzzer sounds or the required baking time has elapsed. MONO Rev. A24 (February 2024)
- Page 28 Touch Save on the Manual Bake screen Touch Add To Favourites or Save As... on the Choose Option screen. Use the keyboard to type the program name. Touch Save on the keyboard screen. Rev. A24 (February 2024) MONO...
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Page 29: Bake Using The Programmes Menu
Touch the Programmes icon (A). Touch a category (B) or programme number range (C), as appropriate for your set-up. Touch the name (D) or number (E) of the required product. MONO Rev. A24 (February 2024) - Page 30 Take care to avoid burns. – When the oven is at the correct temperature (Heating changes to Ready): Open the door. Carefully load the oven with the prepared trays of product. Close the door. Touch the Start button (H). Rev. A24 (February 2024) MONO...
- Page 31 To minimise heat loss from the oven, do not leave the oven door open for longer than needed. The oven will automatically recover from the heat lost when the door is closed. MONO Rev. A24 (February 2024)
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Page 32: Creating A Program
Creating a program Touch the Programmes icon (A). Touch a category (B) or programme number range (C), as appropriate for your set-up. Touch the down arrow ˅ until the first blank program space is seen. Rev. A24 (February 2024) MONO... - Page 33 However, for security reasons, the passcodes section may have been removed. Configure the product bake settings. Touch the Change Product button (E). Touch Full Load to switch to the Half Load settings (if required). MONO Rev. A24 (February 2024)
- Page 34 Use the arrow buttons or keypad to change the tray width value. Touch the Depth value. Use the arrow buttons or keypad to change the tray depth value. Touch Save to confirm the tray layout. Rev. A24 (February 2024) MONO...
- Page 35 Fan Assisted Single Depth Deck Oven | Installation and Operation Manual Save the program for future use. Touch the Save As... button. Type in a name for the new program. Touch Save to save the new program. MONO Rev. A24 (February 2024)
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Page 36: Add A Product To The Favourites List
On the Select Product screen, touch the i (information) button next to the product you want as a favourite. On the Choose Option screen, touch Add to favourites. Result: The product now appears on the favourites list. Use the "Baking using the Favourites menu" instructions to select this favourite. Rev. A24 (February 2024) MONO... -
Page 37: Setting The 7-Day Timer
Set the minutes using the arrow keys or keypad. Set the off time (D) using the same method. Touch Save to immediately activate the timer. NOTE The settings can be cleared for a selected day by touching Clear. MONO Rev. A24 (February 2024) -
Page 38: Configurable Oven Settings (Supervisor Level)
Touch the General Settings (G) Use the page-down and page-up arrows (H) to move through all the oven settings. Touch an oven setting. Adjust the oven setting value using the increase or decrease arrows (I). Rev. A24 (February 2024) MONO... - Page 39 Chapter 5 Fan Assisted Single Depth Deck Oven | Installation and Operation Manual MONO Rev. A24 (February 2024)
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Page 40: Explanation Of The General Oven Settings
* Fav (Favourites) 4 fn = 7-Day * Progs (Programs) 5 fn = [Blank] * Manual (Manual bake) * Multi (Multi-bake) * 7-Day (7-day timer) * [Blank] (not used) (Settings at 6 fn cannot be changed). Rev. A24 (February 2024) MONO... -
Page 41: Configurable Oven Settings (High Level)
Change the general oven settings (if required). Touch the Oven settings button (B). Use the page-down and page-up arrows (C) to move through all the oven settings. Adjust the oven setting value using the increase or decrease arrows (D). MONO Rev. A24 (February 2024) -
Page 42: Explanation Of The High-Level Oven Settings
Set how the temperature increases for the top heating elements. Bottom gain (°C) Set how the temperature increases for the bottom heating elements. Mono constant Factory set. Do not change the value unless instructed to do so. (Factory) Steam trough temp. -
Page 43: Sleep Mode Function
This process enables the oven to return to full baking heat as quickly as possible, preventing the oven from standing idle and consuming the power required for baking temperatures. Figure 5.2: Putting the oven into Sleep mode Figure 5.3: Exiting Sleep mode MONO Rev. A24 (February 2024) -
Page 44: Standby Mode And Auto Shutdown Functions
Touch the screen to turn the oven on. Figure 5.4: Putting the oven into Standby mode Figure 5.5: Exiting Standby mode Rev. A24 (February 2024) MONO... -
Page 45: Using The Usb Port
A rubber plug may have to be removed from the socket first. – The USB memory stick only fits in one way. Do not force it into the socket. – Wait for the USB symbol to finish moving. MONO Rev. A24 (February 2024) -
Page 46: Notes On Using Usb Sticks
Remove the USB stick when confirmation of “file loaded OK” is seen. Notes on using USB sticks For a USB stick (pen drive) to function correctly on a Mono oven with a port, it must have the following folder structure as a root folder. - Page 47 Sounds Startup The oven automatically finds the Mono folder after plugging the USB stick into the port. Use any USB stick (as it does not need to be blank), but the Mono folder must be in the root. Place your recipe and product files in the “Products” sub-folder. The most used sub-folders are Product Files, Skins, and Startup Screens.
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Page 48: Diagnostics
Inputs (B) are highlighted when a signal is received, e.g. a door is open. Touch the required output (C) and a signal is sent to that item. The output being checked is highlighted when active. To stop the output, touch it again. – Rev. A24 (February 2024) MONO... -
Page 49: Chapter: 6 Cleaning
Clean any burnt-on debris by scrubbing it with a stiff brush and, if necessary, a damp cloth. Use a nylon brush to scrub the wheels with a mild detergent and hot water. Using too much water eventually rusts the metalwork. – MONO Rev. A24 (February 2024) -
Page 50: Chapter: 7 Maintenance
Some components stay electrically energised even after the main isolator is in the 0 (OFF) position. WARNING The Fan Assisted Deck Oven must be maintained at regular intervals. The frequency of maintenance will depend upon your specific use and location. The maximum service interval should be 12 months. -
Page 51: Every 12 Months
Arrange for a suitably qualified and experienced person to replace damaged baking tiles. – General functioning of the oven: Confirm the general functioning of the oven is as expected, e.g. the control panel is not 'freezing' – and the oven is not underbaking or overbaking product. MONO Rev. A24 (February 2024) -
Page 52: Chapter: 8 Service
Chapter 8 Service If a fault arises, please do not hesitate to contact MONO Equipment’s Service and Spares department. Be prepared to provide the Serial Number from the machine’s information plate or the front page of this User Manual in all communications. -
Page 53: Appendix: A Passcodes
To stop unauthorised changes to the oven setup, it is suggested that this page is redacted or removed from this manual and kept in a safe place for future reference. If tampering could be a problem, it is also a good idea to change the passcodes at regular intervals. MONO Rev. A24 (February 2024) - Page 54 Fan Assisted Single Depth Deck Oven | Installation and Operation Manual Appendix A Rev. A24 (February 2024) MONO...
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Page 55: Appendix: B Dimensional Drawings
Appendix B Fan Assisted Single Depth Deck Oven | Installation and Operation Manual Dimensional Drawings Fan Assisted Deck Oven dimensional drawings Figure B.1: Oven with canopy and extractor fan fitted Dimensions are in mm (inches). MONO Rev. A24 (February 2024) -
Page 56: Appendix: C Specifications
Appendix C Specifications Electrical specifications Check that the electrical data on the oven’s information plate. Contact WARNING MONO if there is a mismatch between the nameplate information and the Equipment mains supply at the site. The oven must be connected to the mains supply using the factory-fitted mains ... - Page 57 Connections Electrical (single-point connection) Water (single-point connection) No drainage is required. Insulation RW5 solid slab insulation Superwool-insulated stainless steel doors Doors Non-magnetic door closures Interlocked door/fan safety switch Safety Emergency isolator switch Lockable castor wheels MONO Rev. A24 (February 2024)
- Page 58 Fan speed Programmable for each baking phase Heat Independent top and bottom heat Programmable for each baking phase Steam Integrated steam generating system Pre-steam function Damper Programmable damper function Diagnostics Diagnostic screens for troubleshooting and testing Rev. A24 (February 2024) MONO...
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Page 59: Appendix: D Spares
Appendix D Fan Assisted Single Depth Deck Oven | Installation and Operation Manual Spares Table D.1: Fan Assisted Deck Oven spare parts Part number Item description Quantity Image B873-95-007 Oven thermocouple B872-22-009 Heater MCB B888-30-014 Overheat thermostat B872-22-061 Cooling fan MCB... - Page 60 Fan Assisted Single Depth Deck Oven | Installation and Operation Manual Appendix D Table D.1: Fan Assisted Deck Oven spare parts Part number Item description Quantity Image B851-07-002 Mains isolator switch 158-25-80000 Eco-touch screen and PCB assembly B854-04-004 Heating element, 0.6 kW B854-04-092 Heating element, 0.75 kW...
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Page 61: Appendix: E Electrical Information
Appendix E Fan Assisted Single Depth Deck Oven | Installation and Operation Manual Electrical Information Electrical drawings and parts lists Figure E.1: M246-02-00385 Fan Assembly MONO Rev. A24 (February 2024) - Page 62 M6 shake-proof washer A900-03-379 M6x20 hexagonal bolt A900-01-305 M6 caged nut B811-49-002 Snap bush 246-02-00357 Fan box A900-01-301 Pop rivet 4.8 dia x 11.25 LG A900-05-168 M5 plain washer A900-04-072 Binx M5 nut, steel plated Rev. A24 (February 2024) MONO...
- Page 63 Appendix E Fan Assisted Single Depth Deck Oven | Installation and Operation Manual Figure E.2: M245E25-31000 Control circuit / fans power circuit MONO Rev. A24 (February 2024)
- Page 64 Fan Assisted Single Depth Deck Oven | Installation and Operation Manual Appendix E Figure E.3: M245E25-32000 Heater wiring with Steam trough (ECO-touch) Rev. A24 (February 2024) MONO...
- Page 65 B842-07-037 Door switch F1, F2, and F3 B872-22-008 Heater MCB B872-22-001 Cooling fan MCB B872-22-062 Control circuit – PSU – MCB B888-30-014 Overheat thermostat B888-30-014 Steam trough overheat thermostat H1, H2 B855-94-005 Interior light (option) MONO Rev. A24 (February 2024)
- Page 66 Bottom heat contactor B801-08-021 Steam trough heat contactor B869-75-001 Cooling fan B801-93-043 Power supply B851-07-002 Mains isolator 158-25-80000 Main PCB Controller B723-92-002 Audible sounder (option) B867-83-009 Water solenoid B749-83-003 Damper solenoid, right-hand B749-83-004 Damper solenoid, left-hand Rev. A24 (February 2024) MONO...
- Page 68 MONO Equipment is the leading designer and manufacturer of bakery equipment in the United Kingdom. This proud heritage of British craftmanship, combined with a reputation for creating high-quality, innovative products, can be traced back to its origins in 1947. All our bakery equipment is manufactured to the most stringent NQA ISO9001:2015 &...