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Mono CLASSIC Operation And Maintenance Manual

Electric deck oven
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Enter Serial No. here.____________________________
In the event of an enquiry please quote this serial number.
www.monoequip.com
OPERATION AND MAINTENANCE MANUAL
LED (CLASSIC)
DECK OVEN
FG245 RIGID DECK classic RevA17 11-04-17
1

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Summary of Contents for Mono CLASSIC

  • Page 1 Enter Serial No. here.____________________________ In the event of an enquiry please quote this serial number. www.monoequip.com OPERATION AND MAINTENANCE MANUAL LED (CLASSIC) DECK OVEN FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 3 Failure to adhere to the cleaning and maintenance instructions detailed in this booklet could affect the warranty of this machine. FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 4 Section - 8.0 Operating Conditions Section - 9.0 Principles Of Operation OPERATING INSTRUCTIONS Section - 10.0 Section - 11.0 Troubleshooting Section - 12.0 Service and Spares Section - 13.0 Spares Information Section - 14.0 Electrical Information FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 5 1.0 INTRODUCTION The MONO Electric Deck Oven is an easy to use practical, good-looking oven giving an excellent heat recovery rate and an even bake across a wide range of bread and confectionery products.  Good looking and totally reliable...
  • Page 6 WIDTH 1890MM DEPTH 1120MM 5 DECK 2 TRAY HEIGHT 2040MM WIDTH 1410MM DEPTH 1120MM 4 DECK 3 TRAY HEIGHT 1890MM WIDTH 1890MM DEPTH 1120MM 4 DECK 2 TRAY HEIGHT 1890MM WIDTH 1410MM DEPTH 1120MM FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 7 3.0 SPECIFICATIONS NOISE LEVEL: Less than 80 dB FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 8 NOTE: BAKERY STAFF MUST NOT UNDER ANY CIRCUMSTANCES REMOVE PANELS TO ACCESS ANY PART OF THE DECK OVEN. Panels should only be removed by a MONO maintenance engineer (or other fully trained maintenance contractor) for repairs or maintenance, after isolating oven from power supply.
  • Page 9: Water Supply

     No drain is required for this oven.  Customers are strongly advised to fit a water treatment device to all bakery equipment requiring water. MONO can advise on a suitable water treatment unit. This is essential in hard water areas.
  • Page 10 REAR WATER CONNECTIONS USED FOR SET UP TO 0.5bar FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 11: Initial Start Up

    In order for the oven to give good reliable service the deck tiles must be initially brought up to temperature as stated below. After this running in period the oven can be used as required. FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 12  Scrub oven wheels with a mild detergent and hot water using nylon cleaning brush (excess water will rust metal).  Ensure the oven roof area is clear of debris and dust build up. FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 13 3-10 minutes depending on the program selected. All ovens are fitted with a steam damper that evacuates steam humidity into a vent at the rear of the oven. FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 14 10.0 OPERATING INSTRUCTIONS CLASSIC DECK OVEN CONTROLLER TEMPERATURE PROGRAM HEAT UP/DOWN BUTTONS BOTTOM HEAT STEAM AUTO ON SET TIME / ADD TIME BAKE TIME LIGHT ON/OF START STOP DAMPER “iButton” STORAGE DEVICE CONNECTION FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 15 Press button again to save or wait 10 seconds to auto-save. TOP HEAT Press to set the top heat cycle percentage. Use up/down keys (12) to adjust the value. Press button again to save or wait 10 seconds to auto-save. FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 16 This allows the bottom elements to heat enough for steaming. This will always happen if the power is disconnected and connected again, even if the oven is hot. FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 17 This error will be displayed if the file information on the iButton is incorrect or the iButton is blank (unprogrammed). E03: This error will be displayed if the iButton file CRC (cyclical redundancy check) does not match that calculated by the unit following a download i.e. bad iButton file. FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 18 10 seconds. Press start (3) to silence if required. 6. At the end of the bake the buzzer will sound again. Press stop (2). PROGRAM UP/DOWN BUTTONS DAMPER BAKE TIME ON/OFF START STOP FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 19 After required time has been set, either press start (3) or wait 5 seconds and the bake countdown will start automatically. NOTE Steam is not available when using this extra time baking. BAKE TIME START FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 20 Setting a time of 00.00 in the timer setup is a non-event so will not switch on the controller. 5. Press the bake time button (13) to save and exit the timer setup . FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 21 Change value using up/down keys (12). Press clock button (5) to save setting. To exit set up mode and save changes press on/off (1). NOTE Any changes to the functions are only saved when exiting using on/off (1) FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 22 STEAM TYPE - (PLATE = 0, TROUGH = 1) STEAM TARGET TEMPERATURE - (50 – 250 DEG C) F19 - ANY CHANGES MADE WILL ONLY BE SAVED BY PRESSING THE ON/OFF BUTTON (1) WHEN EXITING FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 23: Troubleshooting

     The damper may be left open during loading or baking allowing heat to escape.  Top and/or bottom heat may not be working. 11.6 STEAM SYSTEM NOT OPERATING CORRECTLY Check water supply is turned on. If ok, contact Mono Equipment. FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 24: Service And Spares

    12.0 SERVICE AND SPARES MONO Queensway Swansea West Industrial Estate Swansea. SA5 4EB UK email:spares@monoequip.com Web site:www.monoequip.com Tel. 01792 561234 Spares +044(0)1792 564039 Fax. 01792 561016 FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 25 13.0 SPARES INFORMATION FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 26 Spares List MONO DX2 LED Deck Oven Heater MCB B872-22-008 Control Power Supply MCB B872-22-063 Overheat Thermostat B888-30-014 Cooling fan MCB B872-22-061 Control circuit power supply B801-93-004 Top heat contactor B801-08-021 Bottom heat contactor B801-08-021 Water solenoid B867-83-007 Damper solenoid...
  • Page 27 15.0 ELECTRICS FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 28 Parts List : MONO DX2 LED Deck Oven (for use with following drawings) Heater MCB B872-22-008 Heater MCB B872-22-008 Heater MCB B872-22-008 Control Power supply MCB B872-22-063 Overheat Thermostat B888-30-014 Cooling fan MCB B872-22-061 Control circuit Power supply B801-93-004 Top heat contactor...
  • Page 29 FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 30 PIN 4 – BOTTOM HEAT OUTPUT PIN 5 – STEAM OUTPUT PIN 6 – DAMPER OUTPUT PIN 7 – LIGHT OUTPUT PIN 8 – CANOPY FAN RELAY OUTPUT PIN 9 – 24v PIN 10 – 24v FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 31 FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 32 FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 33 FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 34 FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 35 CANOPY IF FITTED FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 36 MONO Queensway Swansea West Industrial Estate Swansea. SA5 4EB UK email:spares@monoequip.com Spares +44(0)1792 56039 Web site:www.monoequip.com Tel. 01792 561234 Fax. 01792 561016 FG245 RIGID DECK classic RevA17 11-04-17...
  • Page 37 Care should be taken when the machine comes to the end of its working life. All parts should be disposed of in the appropriate place, either recycling or other means as the law permits at the time. In the UK, The environmental protection act 1990 applies FG245 RIGID DECK classic RevA17 11-04-17...

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