Mono Harmony FG257 UK Installation And Operation Manual
  1. Manuals
  2. Brands
  3. Mono Manuals
  4. Oven
  5. Harmony FG257 UK
  6. Installation and operation manual

Mono Harmony FG257 UK Installation And Operation Manual

Modular deck oven with integrated prover
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
MONO Modular Deck Oven
with Integrated Prover
Installation and Operation Manual
EN
© 2023, Mono Equipment Limited
Product Version
UK specification
Modular decks
ECO Touch controller
Prover base unit
Enter Serial Nos. here.
Deck 1
Deck 2
Deck 3
In the event of an enquiry please quote these
serial numbers.
FG257-UK-MAN-0001 | Rev. B23 (Aug 2023)
MonoEquip.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Harmony FG257 UK and is the answer not in the manual?

Questions and answers

Related Manuals for Mono Harmony FG257 UK

Summary of Contents for Mono Harmony FG257 UK

  • Page 1 ECO Touch controller  Prover base unit  Enter Serial Nos. here. Deck 1 Deck 2 Deck 3 In the event of an enquiry please quote these serial numbers. © 2023, Mono Equipment Limited FG257-UK-MAN-0001 | Rev. B23 (Aug 2023)
  • Page 2 MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual Safety Symbols The following safety symbols are used throughout this product manual. Before using your new equipment, read the instructions carefully and pay special attention to the information marked with the following symbols:...
  • Page 3 Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) Electrical Safety Notice Electrical safety and advice regarding supplementary electrical protection Commercial kitchens and food service areas are environments where electrical appliances may be located close to liquids, operate in and around damp conditions or where restricted movement for installation and service is evident.
  • Page 4 (see Emergency Instructions section on page 14). Place an out-of-service notice on the oven.  Contact your oven supplier or MONO Equipment for technical assistance.  Ovens must be maintained and serviced at appropriate intervals to ensure the oven operates at optimum levels.
  • Page 5 Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) General Notices CAUTION Users with Implantable Cardioverter Defibrillators and Pacemakers  Several common types of devices and machinery may interfere with – implantable cardioverter defibrillators (ICDs) and pacemakers, including mobile phones, headphones, radios, machinery, and magnets.
  • Page 6 MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual MONO Rev. B23 (Aug 2023)

  • Page 7: Table Of Contents

    Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) Contents Page Introduction ...................... 9 Overall Dimensions ..................10 Specifications ....................11 Electrical specifications ......................11 Environmental specifications ....................11 Mechanical specifications ......................11 Safety ......................12 General safety messages ......................12 Oven safety messages ......................
  • Page 8 MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual 12. Troubleshooting ..................... 56 13. Service and Spares ..................57 Oven spares ..........................57 Service Information ........................58 Disposal ............................58 14. Maintenance....................59 General maintenance ........................ 59 Light bulb replacement ......................

  • Page 9: Introduction

    Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) 1. Introduction The electric modular Deck Oven is an easy-to-use practical, good-looking oven, giving an excellent heat recovery rate and an even bake across a wide range of bread and confectionery products.

  • Page 10: Overall Dimensions

    MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual 2. Overall Dimensions NOTE All dimensions are in mm (inches) and are approximated.  Oven 2-trays wide Width 1416 mm (55¾ inches) Depth including handles 1325 mm (52.2 inches) Height (to first deck) 824 mm (32.4 inches)

  • Page 11: Specifications

    Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) 3. Specifications Electrical specifications WARNING Separate electrical supplies to each deck and the prover base must have their own  30mA Type ‘A’ Residual Current Device (RCD). Table 1:...

  • Page 12: Safety

    MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual 4. Safety General safety messages CAUTION Magnets information:  Magnetic fields in magnets, used in devices and machinery, can inhibit pulse − generators for Implantable Cardioverter Defibrillators (ICDs) and pacemakers.
  • Page 13 Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) WARNING Separate electrical supplies to each deck and the prover base must be protected by  their own 30mA Type ‘A’ Residual Current Device (RCD). The RCDs must be fitted before installation and commissioning of the oven and prover base.

  • Page 14: Emergency Instructions

    MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual Emergency instructions To stop the oven in an emergency, switch it off using the main isolator on the oven. A wall-mounted isolator switch, rated for the specific model of oven installed, must also be available to isolate the oven entirely from the electrical supply in an emergency.

  • Page 15: Installation

    Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) 5. Installation General A solid, smooth, level floor is recommended on which to position the oven, and access for maintenance  should be considered. The oven is not a “built-in” design. Sufficient clearance must be left in front of the access panels (right- hand side) for servicing.

  • Page 16: Fit The Tile Retaining Brackets (Part No. 257-06-00015)

    MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual Fit the tile retaining brackets (part no. 257-06-00015) NOTE Only deck ovens built on-site need this procedure, but always check that they  are fitted. Procedure Find the brackets and screws loose in a supplied plastic bag.

  • Page 17: Oven's Water System Setup Procedure

    Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) Oven’s water system setup procedure The water delivery to the deck oven must be checked for the steam system to operate correctly. Note that dynamic pressure, not static pressure, is being measured.

  • Page 18: Exhaust Connections (If Canopy Fitted)

    MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual Exhaust Connections (if canopy fitted) Ideally, an exhaust duct should rise 2 metres above the bakery roof and be protected from wind and birds  by a duct protector.
  • Page 19 Item Part number Extraction fan assembly 247-08-04900 Inlet ring 247-08-05100 Flue assembly 257-10-00010 Canopy assembly 257-10-00016 Extraction duct assembly for 2-tray oven width 257-10-00022 Contact MONO Equipment for the availability of other extraction duct assemblies. Rev. BA23 (Aug 2023) MONO...

  • Page 20: Before First Use Of The Deck Oven

    Ensure that the locking casters are locked into position.  For hygiene reasons, MONO Equipment highly recommends thoroughly wiping the inside of the oven and  all accessories with a clean cloth soaked in warm, soapy water before using the oven for the first time.

  • Page 21: Baking Tile 'Seasoning' Instructions

    Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) Select the High Level Settings option. Enter the default password 561234 (unless changed) and touch OK. Select the Tile Seasoning option to start running the seasoning program automatically.

  • Page 22: Baking Principles

    By using the pre-steam function before loading, this can be minimised. The steam function turns the elements off and injects steam to increase the humidity. Bake settings A good starting point for baking bread in Mono deck ovens is 225 °C (437 °F). Top heat: Bottom heat: 60 to 65 For cookies (and similar products), the oven’s heat can be turned almost off.
  • Page 23 Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) Is the product baked in the time and to the quality you require? Below are some tips for modifying the bake to get the product that you require.

  • Page 24: Touchscreen Operation

    MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual 7. Touchscreen Operation Each deck has an independent colour touchscreen for operating the oven. MONO Rev. B23 (Aug 2023)

  • Page 25: Basic Operation

    Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) Basic operation Operations are performed by touching an area of the screen, bringing up the next information panel or activating a function. Do not use excessive force. The pressure required to operate the panel is adjustable in the Settings.

  • Page 26: Baking Using The "Favourites" Menu

    MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual Baking using the “Favourites” menu Touch to open the Favourites selection screen OPTION SCREEN Touch the name of the product required Up to 5 products are listed on a page. Touch...
  • Page 27 Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) Wait for the oven to reach the required temperature (200 °C in this example) (The Heating message remains on the screen while the oven is heating up) If the oven is too hot for the temperature chosen, the screen tells you to open the door for cooling.
  • Page 28 MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual BAKE OVER SCREEN At the end of the bake time, a sounder will be heard and Bake Over will flash. Now: 7.1. Touch the Stop button. 7.2. Open the door.

  • Page 29: Baking Using The "Manual Bake" Menu

    Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) Baking using the “Manual Bake” menu Touch to open the Manual Bake screen OPTION SCREEN Set the top and bottom heat 2.1. Touch a % button on the screen to activate the keyboard screen.
  • Page 30 MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual Set the Steam Time and Damper (if required) (Manual Bake) Steam Damper Touch and hold for the time Touch to set the Damper to open during (seconds) steam is required.
  • Page 31 Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) Save (keep) the Manual Bake Program (Manual Bake) MANUAL BAKE SCREEN 3 Save settings Touch Save to show an option screen. (If no time was entered at the start of the bake, when Stop is touched at the start of the bake Save appears at the bottom of the screen) Touch Add to favourites or Save As…...

  • Page 32: Baking Using The "Programmes" Menu

    MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual Baking using the “Programmes” menu Note: This manual covers two versions of the firmware. (The oven is pre-set to show one only). PICTORIAL version shows choices of product categories ...
  • Page 33 Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) Wait for the oven to reach the required temperature (200 °C in this example). (The Heating message remains on the screen while the oven is heating up). If the oven is too hot for the temperature chosen, the screen tells you to open the door for cooling.
  • Page 34 MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual BAKE OVER SCREEN At the end of the bake time, a sounder will be heard and Bake Over will flash. Now: 8.1. Touch the Stop button. 8.2. Open the door.

  • Page 35: Creating A Program

    Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) Creating a bake program Touch Programmes to open the Select Category screen. OPTION SCREEN Touch the type of product wanted. CATEGORY SCREEN Touch the “i” button next to the blank program to open the Product Information screen.
  • Page 36 MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual Enter the Supervisor passcode (Creating a Bake Program) INFORMATION SCREEN Touch Option to open the Pass Code screen. PASS CODE SCREEN Enter the Supervisor pass code and then touch OK.
  • Page 37 Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) Enter the product bake details (Creating a Bake Program) OPTION SCREEN Touch Change product. Load type VALUE CHANGE SCREEN Enter amount required and touch Done Increase Or use keypad...
  • Page 38 MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual Changing the tray layout (Creating a Bake Program) Touch Change tray layout OPTION SCREEN Touch here to adjust the number of products across the tray Touch here to adjust the...
  • Page 39 Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) Save the product (Creating a Bake Program) OPTION SCREEN Touch Save As… KEYBOARD SCREEN Type in the new name touch Save. Rev. BA23 (Aug 2023) MONO...
  • Page 40 MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual Add a product to the favourites list (optional) Touch the type of product wanted to open the Select Product screen. CATEGORY SCREEN Touch the “i ” (information) button next to the product you want as a favourite.

  • Page 41: 7-Day Timer

    Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) 7-day timer Touch 7-Day Timer to open the setup screen. OPTION SCREEN Touch a day. (Sunday is highlighted in this example). TIMER SETUP SCREEN Set the On times.

  • Page 42: Settings

    MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual Settings OPTION SCREEN Touch Settings to open the settings menu screen. PASS CODE SCREEN Enter the Supervisor pass code and then touch OK. Note: Default code = 123456.
  • Page 43 Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) Set time and date (Settings) Touch the screen to highlight the item to be changed (e.g. “12” hours). TIME AND DATE SCREEN Use the UP-ARROW and DOWN-ARRROW buttons to change the value of the item.
  • Page 44 MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual General oven settings (Settings) See Table 4 for a guide to each oven setting. Touch General settings to open the Oven Settings screen. SETTINGS SCREEN Use the arrow buttons to scroll through all the options.
  • Page 45 Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) Table 5: Oven settings explained (general level) Oven setting Explanation of the settings Default Screen brightness Adjusts the brightness level of the viewing screen. Settings are 5 to 100.
  • Page 46 MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual High-level settings (Settings) for a guide to the high-level settings. Table 5 SETTINGS SCREEN Touch High level settings to open the settings screen. Enter the High Level passcode and then touch OK.
  • Page 47 Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) Table 6: Oven settings explained (high level) Oven setting Explanation of the settings Default Oven type Always fixed to DX for this oven. Maximum bake It can be set from 250 °C (480 °F) up to 300 °C (572 °F).

  • Page 48: Using The Usb Port

    MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual 8. Using the USB port Never use this USB port to power or recharge electronic devices, e.g. mobile phones. Incorrect usage causes damage to the oven and could result in a fire.
  • Page 49 Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) Other items to update (Using the USB port) Choose action you would like to do (e.g. Load Products). Select the file required (e.g. MALEVOX). Remove the USB stick when confirmation of “file loaded ok”...
  • Page 50 Installation and Operation Manual Notes on using USB sticks (Using the USB port) For a USB stick (pen drive) to function correctly on a Mono oven with a port, it must have the following folder structure as a root folder. Mono...
  • Page 51 Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) PRODUCTS (PROGRAM FILES) These files contain the information for baking each product, e.g. bread, buns, and cakes. STARTUP SCREENS These files show a picture or logo when the oven starts or wakes up.

  • Page 52: Diagnostics

    MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual 9. Diagnostics Touch Settings to open the settings menu screen. OPTION SCREEN Touch Diagnostics to open the diagnostics display. SETTINGS SCREEN DIAGNOSTICS SCREEN Inputs are highlighted when a signal is received, e.g.
  • Page 53 Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) (Intentional Blank Page) Rev. BA23 (Aug 2023) MONO...

  • Page 54: Passcodes

    MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual 10. Passcodes Default passcodes Table 7: Security level and passcodes Security level Passcode Supervisor (low level) 123456 (default) High-level 654321 (default) Master 314159 (fixed) To stop unauthorised changes to the oven setup, it is suggested that this section is removed from this manual and kept in a safe place for future reference.

  • Page 55: Cleaning

    Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) 11. Cleaning Daily cleaning instructions Isolate the oven from the electrical supply before cleaning. Take care that water does not enter the control-panel mounting or roof-mounting fan. Never use a pressure washer or water hose to clean the oven.

  • Page 56: Troubleshooting

    If the elements are continuing to work after the set temperature has been reached, call MONO service. (Please allow up to 15 °C (59 °F) difference before diagnosing a fault condition).

  • Page 57: Service And Spares

    Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) 13. Service and Spares Oven spares Table 8: Oven spares Spare Part number Frosted glass (lights) 257-02-00027 Plain glass (lights) 257-02-00028 Door bumper stop 257-03-00094 Hinge pin, right-hand-side...

  • Page 58: Service Information

    Bottom heat element, 0.5 kW B854-04-101 Service Information If a fault arises, please do not hesitate to contact the MONO Customer Service Department. Quote the machine serial number on the silver information plate of the machine and on the front cover of this manual.

  • Page 59: Maintenance

    You must immediately report any damage or defect arising with the appliance.  Unsafe equipment is dangerous. Do not use the appliance. Isolate the power  supply and contact MONO or your appointed service agent. Check for frayed or bare cables.  −...
  • Page 60 MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual Slide the fitting out. Remove the light from the holding slot and unclip from the cable. Replace the light and refit all parts. Reconnect the power supply and test.

  • Page 61: Oven Electrics

    Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) 15. Oven Electrics Table 9: Parts list for the electrical drawings (3-tray wide) Reference in drawing Description Part number F1 (single-phase only) Heaters MCB B872-22-007 F2 (single-phase only)
  • Page 62 MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual Table 10: Parts list for the electrical drawings (2-tray wide) Reference in drawing Description Part number F1 (single-phase only) Heaters MCB B872-22-006 F2 (single-phase only) Heaters MCB B872-22-006...

  • Page 63: Electrical Drawings

    Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) Electrical drawings Rev. BA23 (Aug 2023) MONO...
  • Page 64 MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual MONO Rev. B23 (Aug 2023)
  • Page 65 Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) Rev. BA23 (Aug 2023) MONO...
  • Page 66 MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual MONO Rev. B23 (Aug 2023)
  • Page 67 Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) Rev. BA23 (Aug 2023) MONO...
  • Page 68 MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual MONO Rev. B23 (Aug 2023)
  • Page 69 Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) Rev. BA23 (Aug 2023) MONO...

  • Page 70: Electrical Panel Main Components

    MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual Electrical panel main components MONO Rev. B23 (Aug 2023)
  • Page 71 Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) Table 11: Oven canopy layout parts list Reference Part description Part number Canopy fan capacitor, 5 µF, 400VDB, metal B869-23-005 Canopy fan on/off switch B895-07-005 Canopy fan motor R2E225-AG01-21 (230V, 1.4 Amp, 305 Watts) B869-75-026 Rev.

  • Page 72: Prover Operating Instructions

    It is the customer’s responsibility to install and maintain an adequate water supply. Customers operating the prover in hard water areas must ensure that an efficient water treatment device protects the water supply to the prover. -- MONO is happy to advise on a suitable unit -- Prover controls 1.

  • Page 73: Prover Electrics

    Installation and Operation Manual MONO ECO Touch Modular Deck and Prover (UK) 17. Prover electrics Electrical drawings Rev. BA23 (Aug 2023) MONO...
  • Page 74 MONO ECO Touch Modular Deck and Prover (UK) Installation and Operation Manual MONO Rev. B23 (Aug 2023)
  • Page 76 MONO Equipment is the leading designer and manufacturer of bakery equipment in the United Kingdom. This proud heritage of British craftmanship, combined with a reputation for creating high-quality, innovative products, can be traced back to its origins in 1947. All our bakery equipment is manufactured to the most stringent NQA ISO9001:2015 &...

Table of Contents