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TESTO 330 Instruction Manual

Flue gas analyzer
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  • Page 1 330 · Flue gas analyzer Instruction manual GlobalTestSupply www. .com d Quality Products Online at: sales@GlobalTestSupply.c...
  • Page 2 GlobalTestSupply www. .com d Quality Products Online at: sales@GlobalTestSupply.c...

  • Page 3: Table Of Contents

    1 Contents Contents Contents ....................3 Safety and the environment ..............6 2.1. About this document ................ 6 2.2. Ensure safety ................... 7 2.3. Protecting the environment .............. 8 Specifications ..................9 3.1. Use ....................9 3.2. Technical data ................10 3.2.1.
  • Page 4 1 Contents First steps ....................28 5.1. Commissioning ................28 5.2. Getting to know the product ............28 5.2.1. Mains unit / rechargeable battery ..............28 5.2.1.1. Changing the battery ............... 28 5.2.1.2. Charging batteries ................29 5.2.1.3. Mains operation ................29 5.2.2.
  • Page 5 1 Contents 6.2. Measuring ..................49 6.2.1. Preparing for measurement ................49 6.2.1.1. Zeroing phases ................49 6.2.1.2. Using the modular flue gas probe ............ 50 6.2.1.3. Configuring the reading display ............51 6.2.1.4. Setting location and fuel ..............51 6.2.2.

  • Page 6: Safety And The Environment

    Caution! Minor physical injury or damage to the equipment may occur. > Apply the specified precautionary measures. Note: Basic or further information. testo 330-1 LL The description only applies for the specified instrument model testo 330-1 LL or testo 330-2 LL. 1..

  • Page 7: Ensure Safety

    Use only original spare parts from Testo. > Any further or additional work must only be carried out by authorised personnel. Testo will otherwise refuse to accept responsibility for the proper functioning of the measuring instrument after repair and for the validity of certifications.

  • Page 8: Protecting The Environment

    > At the end of its useful life, send the product to the separate collection for electric and electronic devices (observe local regulations) or return the product to Testo for disposal. GlobalTestSupply www. .com d Quality Products Online at: sales@GlobalTestSupply.c...

  • Page 9: Specifications

    These systems can be adjusted using the testo 330 and checked for compliance with the applicable limit values. The following tasks can also be carried out with the testo 330: • Regulating the O2-, CO- and CO2-, NO-, NOx- values in furnace systems for the purpose of ensuring optimal operation.

  • Page 10: Technical Data

    The FCC demands that the user is to be informed that with any changes and modifications to the device, which have not been explicitly approved by testo AG, the right of the user to use this device will become null and void.

  • Page 11: Declaration Of Conformity

    3 Specifications 3.2.3. Declaration of Conformity GlobalTestSupply www. .com d Quality Products Online at: sales@GlobalTestSupply.c...

  • Page 12: Measuring Ranges And Resolution

    3 Specifications 3.2.4. Measuring ranges and resolution Parameter Measuring range Resolution 0...21 Vol.% 0.1 vol.% 0...4000 ppm 1 ppm CO, H -comp. 0...8000 ppm 1 ppm COlow 0...500 ppm 0.1ppm AmbCO 0...2000 ppm 1 ppm through flue gas probe AmbCO with 0...500 ppm 1 ppm probe 0632 3331...

  • Page 13: Accuracy And Response Time

    -comp. < 60s (t90) (0...200 ppm) ±20 ppm or ±5 % of mv (201...2000 ppm) ±10% of mv (2001...8000 ppm) only testo 330-2: 8000...30000 ppm (automatic dilution) COlow ±2 ppm (0…39.9 ppm) < 40s (t90) ±5 % of mv (rest of range) AmbCO through ±10 ppm (0...100 ppm)

  • Page 14: Other Instrument Data

    3 Specifications Response Parameter Accuracy time ΔP ± 0.5 hPa (0.0...50.0 hPa) ±1 % of mv (50.1...100.0 hPa) ±1.5 % of mv (rest of range) probe Temperature ± 0.5 °C (0.0...100.0 °C) dependent ±0.5 % of mv (rest of range) Efficiency Flue gas loss AmbCO2,...
  • Page 15 LL-sensors O2, CO: 48 months NOlow sensor: 12 months Other sensors: 24 months Flue gas probe: 48 months Thermocouple: 12 months Battery: 12 months Terms of warranty Terms of warranty: see website www.testo.com/warranty GlobalTestSupply www. .com d Quality Products Online at: sales@GlobalTestSupply.c...

  • Page 16: Product Description

    Recommended for stowing away the measuring instrument and accessories (example) 4.1.1. Bottom level view 1 Sealing clip 2 testo 330-1 /-2 LL flue gas analyzer 3 Repository for printer accessories • Spare batteries for IRDA printer • 1 roll of spare thermal paper (0554 0568) 4 Repository for printer •...

  • Page 17: Top Level View

    Flue gas probe (e.g. 0600 9741) • Pitot tube for heating check (0635 2050) 8 Large storage compartment • Mains unit for testo 330-1 /-2 LL (0554 1096) • Differential temperature set (0554 1208) • Spare dirt filter (0554 0040) Round storage compartment •...

  • Page 18: Case 0516 3301 (Accessory)

    Case 0516 3301 (accessory) Recommended for stowing away the measuring instrument and accessories (example) 4.2.1. Bottom level view 1 Fine pressure probe (0638 0330) 2 testo 308 smoke tester (0632 0308) GlobalTestSupply www. .com d Quality Products Online at: sales@GlobalTestSupply.c...

  • Page 19: Middle Level View

    4 Product description 4.2.2. Middle level view 1 Sealing clip 2 testo 330-1 /-2 LL flue gas analyzer 3 Repository for printer accessories • Spare batteries for IRDA printer • 1 roll of spare thermal paper (0554 0568) 4 Repository for printer •...

  • Page 20: Top Level View

    4 Product description 8 Large storage compartment • Mains unit for testo 330-1 /-2 LL (0554 1096) • Differential temperature set (0554 1208) • Spare dirt filter (0554 0040) 9 Round storage compartment • Hose connection set with pressure adapter (0554 1203) 4.2.3.

  • Page 21: Measuring Instrument

    4 Product description 4.3. Measuring instrument 4.3.1. Overview 1 Switch on/off 2 Interfaces: USB, PS2, infrared CAUTION Risk of injury from infrared beam! > Do not direct infrared beam at human eyes! 3 Condensate trap (on rear) 4 Fixing eyelets for carrying strap (left and right) 5 Display GlobalTestSupply www.

  • Page 22: Keypad

    [▲] Scroll up, increase value [▼] Scroll down, reduce value [esc] Back, cancel function Open main menu [ i ] Open instrument diagnosis menu Transmit data to the Testo protocol printer. GlobalTestSupply www. .com d Quality Products Online at: sales@GlobalTestSupply.c...

  • Page 23: Display

    4 Product description 4.3.3. Display 1 Status bar (dark grey background): • Warning symbol (only if there is a device error, display of error in instrument diagnosis menu), otherwise: Instrument designation. • Symbol (only if data are stored in the temporary memory).

  • Page 24: Device Connections

    4 Product description 4.3.4. Device connections 1 Probe socket 2 Flue gas socket 3 Mains unit socket 4 Pressure socket 4.3.5. Interfaces 1 USB interface 2 PS2-interface 3 Infrared interface (IrDA) 4 Bluetooth interface (optional) GlobalTestSupply www. .com d Quality Products Online at: sales@GlobalTestSupply.c...

  • Page 25: Components

    4 Product description 4.3.6. Components 1 Rechargeable battery 2 Measuring gas pump 3 Slot for CO-sensor or COlow-sensor 4 Slot O2-sensor 5 Slot NO-sensor or NOlow-sensor 6 Additional filter GlobalTestSupply www. .com d Quality Products Online at: sales@GlobalTestSupply.c...

  • Page 26: Carrying Strap (0440 0581)

    4 Product description 4.3.7. Carrying strap (0440 0581) To secure the carrying strap: > Remove the sealing caps from the sides of the housing. Fix the sealing caps on the inside of the service cover: 1. Place the measuring instrument on its front. 2.

  • Page 27: Modular Flue Gas Probe

    4 Product description 4.4. Modular flue gas probe 1 Removable filter chamber with window and particle filter 2 Probe handle 3 Connecting cable 4 Connector plug for measuring instrument 5 Probe module lock release 6 Probe module GlobalTestSupply www. .com d Quality Products Online at: sales@GlobalTestSupply.c...

  • Page 28: First Steps

    3. Open the battery lock: Press the grey key and push in direction of arrow. 4. Remove the battery and insert a new rechargeable battery. Only use the Testo rechargeable battery 0515 0107! 5. Close the battery lock: Press the grey key and push against direction of arrow until the battery engages.

  • Page 29: Charging Batteries

    Switching the measuring instrument on has the effect of stopping battery charging and the measuring instrument is then powered via the mains unit. For longer measurements that are mains-operated, Testo recommends using a combustion air temperature probe with connecting cable. Self-heating of the instrument during mains operation may influence the combustion air temperature measurement with a mini ambient air probe.

  • Page 30: Connecting Probes / Sensors

    5 First steps 5.2.2. Connecting probes / sensors Probe/sensor detection at the flue gas socket is carried out continuously. New probes are recognised automatically. Connect a probe to the probe socket before switching on the measuring instrument or start sensor detection manually after changing the probe: [Options] →...

  • Page 31: Switching On

    5 First steps 5.2.3. Switching on > press The start screen is displayed (duration: about 5 s). If the voltage supply was interrupted for a longer period: The menu Date / Time is opened. The pressure sensors are set to zero. There is a device error: The Error Diagnosis is displayed.

  • Page 32: Show Graphic

    5 First steps Input editor 1. Select the value to be changed (character): [▲], [▼], [◄], [►]. 2. Accept value: [OK]. Options: > Toggle between upper / lower case characters: ← → → → Select Ι &$/ Ι : [▲], [▼] →...

  • Page 33: Printing / Saving Data

    5 First steps 5.2.7. Printing / saving data Data are printed out via the function key or the menu Options. Data are saved via the menu Options. The menu Options accessed via the left function key and is available in many different menus.

  • Page 34: Switching Off

    5 First steps 5.2.10. Switching off Unsaved measuring values will be lost when the flue gas analyser is switched off. > Press Possibly: The pump starts and the sensors are rinsed until the switch-off thresholds (O2 > 20 %, other measurement parameters <...
  • Page 35 5 First steps Show all 1. Select address: [▲], [▼]. 2. Show details: [Details]. 3. Enable a location: select the location → [OK]. The location is activated. > Open measurements menu: press [OK] again. Search 1. Edit search criteria: [►] →...

  • Page 36: Measurement Records

    5 First steps Create a new measuring location: A location is always created under an address. 1. Select the address in which the location is to be created. [Options] → New/Location → [OK]. 3. Enter values or make settings. 4. Finalise the entry: [Finished]. Other location options: >...

  • Page 37: Instrument Diagnosis

    5.5. Instrument diagnosis Important operating values and instrument data are displayed. A gas path check (testo 330-2 LL) can be carried out. The status of the sensors and any device errors not yet rectified can be displayed. Calling up the function: >...
  • Page 38 5 First steps View sensor diagnosis: 1. > Sensor Diagnosis → [OK]. 2. Select sensor. [▲], [▼]. The status of the sensor is indicated by a lamp. A sensor is able to recover. It is therefore possible that the sensor status indication changes from yellow to green or from red to yellow.

  • Page 39: Using The Product

    6 Using the product Using the product 6.1. Performing settings 6.1.1. Assigning the right function key Options The right function key can have a function from the menu assigned to it. The menu Options is accessed via the left function key and is available in many different menus.
  • Page 40 6 Using the product Display Parameter Oxygen Carbon dioxide Carbon monoxide Carbon monoxide undiluted Nitrogen monoxide Nitrogen oxide λ Air ratio amCO Ambient carbon monoxide amCO2 Ambient carbon dioxide O2ref Oxygen reference Edrft external draught (micro pressure probe) E-ΔP external differential pressure (micro pressure probe) ExAir Air ratio...

  • Page 41: Alarm Limits

    6 Using the product Options: > [Options] → Number of Lines: Change the number of measuring values per display page. [Options] Insert Empty Lines: Insert the empty line before > → the selected line. > [Options] → Delete Line: Delete the selected line. >...

  • Page 42: Date / Time

    6 Using the product 6.1.2.4. Date / time Date, time mode and time can be set. Calling up the function: Instrument Settings [OK] Date/Time [OK] > → → → → Setting date/time: 1. Select parameter: [◄], [▲], [▼] → [Edit]. 2.

  • Page 43: Printer

    6 Using the product Show or hide measurement types: 1. Select measurement type: [▲], [▼] 2. Enable / disable measurement type: (enabled), (disabled) 3. Save selection: [Finished]. 6.1.2.2. Printer The headers (lines 1-3) and the footers for the printout can be set. The printer that is used can be activated.

  • Page 44: Language

    The selection of the country version influences the menu languages that can be enabled. For information concerning the assignment table, the basis for calculation and the country version, see www.testo.com/download- center. Calling up the function: >...

  • Page 45: Password Protection

    6 Using the product 6.1.2.6. Password protection The password protection is only valid for functions identified by the following symbol: Password protection can be activated / deactivated, the password can be changed. To deactivate the password protection change the password to 0000 (factory setting).

  • Page 46: Reference

    The sensor protection is activated when the threshold is exceeded. • testo 330-1 LL: Switch-off. • testo 330-2 LL: Dilution, if exceeded again: Switch-off. To deactivate sensor protection the thresholds must be set to 0 ppm. Calling up the function: >...

  • Page 47: Recalibration / Adjustment

    6.1.3.4. Recalibration / adjustment CO and NO sensors can be recalibrated and adjusted. For recalibration / adjustment Testo recommends the use of the calibration adapter 0554 1205. If obviously unrealistic readings are displayed, the sensors should be checked (calibrated) and, if required, adjusted.

  • Page 48: Fuels

    Apart from the pre-configured fuels, 10 more customer specific fuels can be configured. Fuel parameter, see www.testo.com/download-center (registration required). In order to maintain the measuring accuracy of the instrument one must choose or configure the correct fuel.

  • Page 49: Programs

    6 Using the product 6.1.5. Programs Five measuring programs for different measurement types can be configured and activated. The measuring programs serve the purpose of saving and representing measuring sequences. After the end of the measuring process the readings of a measuring program are automatically saved in a record.

  • Page 50: Using The Modular Flue Gas Probe

    When the instrument is switched on the measurement menu is opened and the gas sensors are zeroed. testo 330-1 LL: The flue gas probe must be in the open air during the zeroing phase! testo 330-2 LL: The flue gas probe can be in the flue gas duct even during the zeroing phase, if a separate VT- sensor is plugged in.

  • Page 51: Configuring The Reading Display

    6 Using the product The tip of the probe must be in the hot spot of the flue gas flow. > Align the flue gas probe in the flue gas duct so that the tip is in the hotspot (area of the highest flue gas temperature). As a visual aid, the display shows the current temperature with a green bar.

  • Page 52: Flue Gas

    6 Using the product 6.2.2. Flue gas To achieve usable measurement results, the measurement period of a flue gas measurement should be approx. 3 min and the measuring instrument should display stable measured values. Calling up the function: → Measurements →...
  • Page 53 [Options] → Accept measuring values from 315-3: Ambient CO/CO2 values measured with the testo 315-3 can be accepted by the testo 330. Data is transferred via Bluetooth® or via the IrDA interface. For data transfer via Bluetooth®, the testo 315 - 3 and the testo 330 - 2 must have this option, otherwise data is transferred via the IrDA interface.

  • Page 54: Draught-Measurement

    6 Using the product > [Options] → Show Graphic: The readings are displayed in form of a line graph. > [Options] → Show Numerical Values: Data are displayed as numerical values. > [Options] → System Type: (This function is not available during a measurement).

  • Page 55: Micro Pressure Probe

    6 Using the product Options: > [Options] → Clipboard: Data are saved to the clipboard. > [Options] → Delete clipboard: Any data saved to the clipboard is deleted. [Options] → Save: The readings are saved in a record. > [Options] Show Graphic: The readings are displayed in >...

  • Page 56: Smoke No. / Hct

    2. Enter data or values → [Next] or [OK]. Determining smoke tester no. / smoke nos. / oil derivative with the smoke tester testo 308 and transferring wireless: The testo 308 must be in data transfer mode ( lights up). [Options] → t308. >...

  • Page 57: Differential Temperature

    1. Start measurement: Pressure zeroing. 2. Connect a silicone hose to the testo 330-2 and the system to be tested. The reading is displayed. 3. Quit measurement: Options: >...

  • Page 58: O2 Air

    6 Using the product Options: > [Options] → Clipboard: Data are saved to the clipboard. > [Options] → Delete clipboard: Any data saved to the clipboard is deleted. > [Options] → Save: The readings are saved in a record. > [Options] →...

  • Page 59: Gas Flow

    6 Using the product 6.2.10. Gas flow The function is only available if the chosen fuel is a gas. Calling up the function: > → Measurements → [OK] → Flow→ [OK]. Performing the measurement: 1. Start measurement: The measuring duration is displayed. 2.

  • Page 60: Co Ambient

    6 Using the product 6.2.12. CO ambient ✓ An ambient CO probe (recommended) or a flue gas probe must be connected. Cigarette smoke influences the measurement by more than 50 ppm. The breath of a smoker influences the measurement by about 5 ppm. When using an ambient CO probe, note that: The direction of flow of the gas has an effect on the accuracy of the measurement.

  • Page 61: Co2 Ambient

    6 Using the product 6.2.13. CO2 ambient ✓ An ambient CO2 probe (0632 1240) must be connected. In order to obtain correct readings, it is imperative to enter the prevailing absolute pressure. This can be entered Absolute), or it is automatically directly (Pressure calculated when entering...

  • Page 62: Automatic Furnaces

    6 Using the product 6.2.14. Automatic furnaces With the help of the readout adapter for automatic furnaces (0554 1206) status data and error messages can be read out of compatible automatic furnaces, see also documentation on readout adapter. The range of data which can be read out depends on the type of the automatic furnace.

  • Page 63: Solid Fuel Measurement

    6 Using the product > [Options] → Identification: Information about manufacturer and type of automatic furnace > [Options] → Statistics: Display of error statistics. Automatic furnaces are equipped with a circular buffer memory: Error messages are overwritten when the error log is full.

  • Page 64: Gas Pipe Tests

    6 Using the product Options: > [Options] → Clipboard: Data are saved to the clipboard. > [Options] → Delete clipboard: Data in the clipboard are deleted. [Options] Save: > → The readings are saved in a record. > [Options] → Show Graphic: The readings are displayed in form of a line graph.

  • Page 65: Tightness Test 2

    6 Using the product 3. Set parameters or enter values: [▲], [▼] and partly [◄], [►]→ [OK]. 4. Pressurise the system. Once the pressure has built up, a stability time specified by DVGW-TRGI 2008 should be observed to ensure that any possible pressure fluctuations are not recorded in the measurement.

  • Page 66: Let By Test

    6 Using the product 4. [measurement]. Pressure zeroing. 5. Pressurise the system. 6. Start measurement: The stability time will run. After this the measuring phase starts automatically. > End stability time and measurement early: [Next]. The readings and Result Tightness Test 2 are displayed when measurement has been completed.

  • Page 67: Leak Detection

    6 Using the product 6.2.16.4. Leak detection In gas leak detection no measurement is made, but a gas detection is performed. ✓ A gas leak probe (0632 3330) must be connected. You must also refer to the documentation that comes with the gas leak probe.

  • Page 68: Transferring Data

    Transferring data 6.3.1. Report printer To be able to transmit data via infrared or Bluetooth interface to a Testo report printer, the printer to be used must have been activated, see Printer, page 43. Printing out data takes place via [Print] ].

  • Page 69: Maintaining The Product

    7 Maintaining the product Maintaining the product 7.1. Cleaning the measuring instrument > If the housing of the measuring instrument is dirty, clean it with a damp cloth. Do not use any aggressive cleaning agents or solvents! Mild household cleaning agents and soap suds may be used.

  • Page 70: Recalibrating / Adjusting Sensors

    7 Maintaining the product 7.3. Recalibrating / adjusting sensors See Sensor settings, page 45. 7.4. Replacing additional filter The additional filter provides added protection should problems occur with the particle filter in the flue gas probe. The additional filter is very rarely contaminated if the measuring instrument is used normally.

  • Page 71: Cleaning The Modular Flue Gas Probe

    7 Maintaining the product 7.5. Cleaning the modular flue gas probe ✓ Disconnect the flue gas probe from the measuring instrument prior to cleaning. 1. Release the probe catch by pressing the key on the probe handle and remove the probe module. 2.

  • Page 72: Changing The Thermocouple

    7 Maintaining the product 7.7. Changing the thermocouple 1. Release the probe catch by pressing the key on the probe handle and remove the probe module. 2. Remove the thermocouple plug-in head from the socket using a screwdriver and pull the thermocouple out of the probe shaft. 3.

  • Page 73: Checking / Replacing The Particle Filter

    7 Maintaining the product 2. Open the condensate outlet on the condensate trap: Pull out approx. 5 mm against the stop. 3. Let the condensate run out into a sink. 4. Wipe off any drops still on the condensate outlet with a cloth and close the condensate outlet.

  • Page 74: Tips And Assistance

    • Switch on printer. > Move printer within wireless transmission range. If we could not answer your question, please contact your dealer or Testo Customer Service. Contact data see back of this documet or website www.testo.com/service-contact. GlobalTestSupply www. .com d Quality Products Online at:...

  • Page 75: Accessories And Spare Parts

    Modular flue gas probe 300 mm, 500 °C, 0600 9763 thermocouple 0.5 mm, probe shaft diameter: 6mm Flexible flue gas probe, length 330 mm, 0600 9764 Tmax. 180 °C, short-term 200 °C, bending radius max. 90° for measurements at difficult to access...
  • Page 76 8 Tips and assistance Description Article no. Probe shaft module 700 mm, 1,000 °C, 0554 8765 thermocouple 1.0 mm, probe shaft diameter: 6 mm Spare thermocouple for module 0554 9760, 0430 9760 0554 9762 Spare thermocouple for module 0554 9761, 0430 9761 0554 9763 Spare thermocouple for module 0554 8764...
  • Page 77 8 Tips and assistance Description Article no. Connecting cable for CO2 ambient probe, 1.5 m 0430 0143 Gas pressure set: Draught path adapter, silicone 0554 1203 hose 4 mm / 6 mm, reducing cones Differential temperature set, 2 pipe wrap probes, 0554 1204 adapter Smoke tester inc.
  • Page 78 0635 2050 ISO Calibration Certificate Flue Gas 0520 0003 For a complete list of all accessories and spare parts, please refer to the product catalogues and brochures or look up our website www.testo.com GlobalTestSupply www. .com d Quality Products Online at:...

  • Page 79: Updating The Instrument Software

    Updating the instrument software Under www.testo.com/download-center you can download the current instrument software (Firmware) for testo 330 (registration required). > Unplug the mains unit and switch off the testo 330. [▲] 1. Hold depressed. 2. Plug in the mains unit, keep [▲]...
  • Page 80 0970 3311 en 07 V01.15 en_GB GlobalTestSupply www. .com d Quality Products Online at: sales@GlobalTestSupply.c...

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