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Accessories for digital drive systems Manual Edition: December 2014 Translation of the original document European Version (CE region) Keep all manuals as a product component during the life span of the product. Pass all manuals to future users and owners of the product.
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Printed in the United States of America This document is the intellectual property of Kollmorgen. All rights reserved. No part of this work may be repro- duced in any form (by photocopying, microfilm or any other method) or stored, processed, copied or distributed by electronic means without the written permission of Kollmorgen.
6.2 Important notes 6.3 Type assignment and order codes 6.4 Mains choke 3L 7 Mains filters 7.1 General 7.2 Important notes 7.3 Type assignment and order codes 7.4 Mains filters 1NF-10...12 7.5 Mains filters 1NF-20B, 1NF-25 Kollmorgen | December 2014...
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11.6 Digital/analog Inputs/Outputs 11.6.1 Digital In/Outputs for AKD-C 11.6.2 Digital In/Outputs for AKD-N 11.6.3 Digital/analog I/O for S300/S400/S600/S700 and AKD-B/P/T/M 11.6.4 Preparing cables 11.7 Encoder Emulation, Stepper motor control, Master-Slave 11.7.1 Mating connector, cable type 11.7.2 Connection Kollmorgen | December 2014...
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11.12.1.2 Resolver cable for AKD 11.12.2 SFD cables for AKD 11.12.3 Encoder cables 11.12.3.1 Encoder cables for S300/S400/S600/S700 11.12.3.2 Encoder cables for AKD 11.12.4 ComCoder cables 11.12.4.1 ComCoder cables for S300/S400/S600/S700 11.12.4.2 Comcoder cables for AKD Kollmorgen | December 2014...
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Accessories Europe | Table of Contents This page intentionally left blank. Kollmorgen | December 2014...
You will find copies of the instructions manual for Kollmorgen servo amplifiers and servo motors on the CD ROM included in the scope of supply and on our Internet site. The doc- uments are available in Acrobat Reader format in multiple languages (system requirements: WINDOWS, Internet browser, Acrobat Reader).
This symbol indicates important notes. Warning of a danger (general). The type of danger is spe- cified by the text next to the symbol. Warning of danger from electricity and its effects. Warning of suspended loads. Kollmorgen | December 2014...
(self-discharge time). Danger of death from electric shock. Before commencing work on the modules’ power terminals, check the voltage at the con- nection terminals is de-energized to ground and to each other. Kollmorgen | December 2014...
Accessories Europe | 3 Digital Drive Systems 3 Digital Drive Systems The systems shown are simply a possible scenario for setting up a digital drive system with relevant servo amplifier components. 3.1 Drive System with S300 Kollmorgen | December 2014...
3.10 Decentralized Drive System with AKD-C and AKD-N All components inside the borders are supplied by Kollmorgen with the exception of cables signed with "x". These cables are not supplied by Kollmorgen, you should use cables or wires according to EN 60204.
Mounting Hardware AKMH5, Ax flange / Cx front mounting MTG-KIT-AKMH5-IEC Mounting Hardware AKMH6, Ax flange / Cx front mounting MTG-KIT-AKMH6-IEC NEMA mounting kits are described in the US selection guide, available from the Kollmorgen website www.kollmorgen.com). 4.2 Suspension Unit for AKM motors DANGER Suspended load.
Protection class IP 20 Connection Cable gland 10 mm, cable diameter 4 mm to 6 mm, recommended cable 3x0.75 mm² (not part of delivery) Terminals 0.33 mm² to 4 mm² Weight 2.52 kg Order code AKM7-FAN Kollmorgen | December 2014...
The AKD-N servo amplifier is mounted to the machine with special mounting clamps. The delivery package contains 4 clamps. In case of lost or damaged clamps, you can order a set of four clamps. Order Codes Article Order codes AKD-N Mounting Clamps Set, 4 clamps AKD-N-M/C-Set Kollmorgen | December 2014...
Inside the cabinet the CCNCN1 cable (➜ p. 65) to AKD-C can be plugged in, outside the cabinet the CCNNN1 cable (➜ p. 65) to AKD-N can be plugged in. Order Codes Article Order Codes Hybrid Connector Coupling AKD-C/AKD-N AKD-CN-Coupling* *in process Kollmorgen | December 2014...
We recommend using the following shield clamp: Manufacturer Article Tension range OBO (Bettermann) BBS-Schelle Typ 2056 16-22mm OBO (Bettermann) BBS-Schelle Typ 2056 28-34mm The clamps are part of delivery of the servo amplifier. Kollmorgen | December 2014...
The power cable shields (line in, motor cable, external regen resistor) can be routed to an additional busbar via shield clamps. Kollmorgen recommends using Weidmüller KLBÜ shield clamps. A possible scenario for setting up a busbar for the above shield clamps is described below.
Mains filter 3EF-130 (480 VAC, 42A) DE-92105 3~, 480V AC, CE*, UL * No EC directive matches mains filters actually. You can use the filters in Europe, they are man- ufactured according to harmonized standards concerning creeping and voltage distances. Kollmorgen | December 2014...
Wires up to 4mm² Bolt M 6 1NF-20B 230V 125V 0.93 Torque 0.6 to 0.8 Nm Torque 3.5 to 4 Nm Wires up to 10mm² 1NF-25 230V 230V Torque 1.5 to1.8 Nm * at 50°C environment temperature Kollmorgen | December 2014...
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Observe the safety instructions ➜ p. 28. Technical Data Type Nom. Weight Terminals [kg] Current* [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] Bolt 3NF-07 4mm², 3NF-16 16 A 0.7..0.8Nm 2.2Nm 10mm², 3NF-30 30 A 1.9..2.2Nm * at 50°C environment temperature Kollmorgen | December 2014...
Observe the safety instructions ➜ p. 28. Technical Data Type Nom. Terminals Current* [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm²] Bolt [mm] 3EF-42 42 A 3EF-72 75 A 3EF-100 100 A 3EF-130 130 A Kollmorgen | December 2014...
You must read the instructions manual for the servo amplifier/servo motor you are using in your application and observe the safety instructions they contain before commencing mount- ing/installation work. A connection diagram appears in the servo amplifier's instructions manual. Kollmorgen | December 2014...
Accessories Europe | 8 Brake resistors 8.4 External brake resistor BAFP(U) Protection class: IP40 WARNING The surface temperature can exceed 250°C. Risk of burns and fire! Measure the tem- perature before touching. Kollmorgen | December 2014...
Accessories Europe | 8 Brake resistors 8.5 External brake resistor BAR(U) Protection class: IP20 WARNING The surface temperature can exceed 250°C. Risk of burns and fire! Measure the temperature before touching. Kollmorgen | December 2014...
Accessories Europe | 8 Brake resistors 8.6 External brake resistor BAS(U) Protection class: IP20 WARNING The surface temperature can exceed 250°C. Risk of burns and fire! Measure the temperature before touching. Kollmorgen | December 2014...
9 Capacitor Modules 9.1 General KCM modules (KOLLMORGEN Capacitor Modules) absorb energy generated by the motor when it is operating in generator mode. Normally, this energy is dissipated as waste via brake resistors. KCM modules, however, feed the energy they have stored back into the DC Bus link as and when it is required.
Interface setting: 115200 Baud, 8 Data Bits, 1 Stop Bit, No Parity&Flow Control. The X4 mat- ing connector is in the package. The ready signal reports the ready to operate (high level). More information is given in the KCM Instructions Manual. Kollmorgen | December 2014...
Inception Type Power Protection Weight Capacity voltage voltage voltage [kW] Class [kg] [Ws] [V=] [V=] [V=] KCM-S200 1600 calculated max 950VDC KCM-P200 2000 470 VDC max 850 VDC IP20 (30s in 6min) KCM-E200 2000 KCM-E400 4000 Kollmorgen | December 2014...
(amplifier/choke/cable/motor). This cross-section can also be advantageous for cable lengths shorter than 50 m if the cable capacity and motor inductance are very high. However, the current loading of the cable must always be within the limits specified by EN 60204. Kollmorgen | December 2014...
Motor choke 3YLN-06 CE, UL DE-107929 Motor choke 3YLN-10 10 A CE, UL DE-107930 Motor choke 3YLN-14 14 A CE, UL DE-107931 Motor choke 3YLN-20 20 A CE, UL DE-107932 Motor choke 3YLN-24 24 A CE, UL DE-201447 Kollmorgen | December 2014...
Accessories Europe | 11 Cables 11 Cables Kollmorgen assumes no liability for errors or damage to equipment caused by cables man- ufactured by customers. 11.1 Technical data for cables Information on the chemical, mechanical and electrical characteristics of the cables can be...
Ethernet Cable PC-AKD 11.3.2 S300, S400, S600, S700 Kollmorgen digital "Sx" type servo amplifiers are equipped with a serial RS232 interface to facilitate communication with a standard personal computer (PC). Various types of interface can be used on the PC. Appropriate cables and in some cases specific accessories will be required to establish the connection between servo amplifier and PC.
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Y-Adapter -SR6Y6- 6 Axes (Multilink Cable) DE-92042 The multi-axis Y adapters support the simultaneous setup (multi-link) of a number of S300/S600/S700 in a single setup session. Y-adapter for 1 Axis Y-adapter for 4 axes Y-adapter for 6 axes Kollmorgen | December 2014...
AKD-x02406/0xx07 CON-AKDX3C-SL-Y With Y-connectors you can daisy-chain supply voltage or DC-bus link to several amplifiers. For details see instructions manual of the servo amplifier. The F-connectors are for fast wir- ing (no screws). S700 X8Y (&X4Amini) Kollmorgen | December 2014...
Push the ends of the conductors into the connector as far as they will go. Follow the pin assignment in the servo amplifier's instructions manual. Tighten the screws of the terminals. Take care that the insulation is not trapped in the terminals. Kollmorgen | December 2014...
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Follow the pin assignment in the instructions manual. Tighten the screws of the terminals. Take care that the insulation is not trapped in the ter- minals. Kollmorgen | December 2014...
Apply bootlace ferrules to the conductors. Connect up the cable according to the wiring dia- gram in the instructions manual for the servo amp- lifier and take care that no insulation is trapped in the terminals. Kollmorgen | December 2014...
Push the ends of the conductors into the connector as far as they will go. Follow the pin assignment in the instruc- tions manual. Tighten the screws of the terminals. Take care that the insulation is not trapped in the terminals. Kollmorgen | December 2014...
AKD-N-DS servo amplifiers (devices with local STO input) have an additional 4 poles M12 connectors to connect the local STO signals. Maximum cable length 5m. Kollmorgen recommends pre-configured Phoenix SAC cables. Order codes for I/O cables, one end configured Amplifier Order Code No.
Color code for shielded cable Signal Color* Cable AGND analog in 1+ analog in 1- analog in 2+ LiYCY (TP) 4x2x0.25 analog in 2- analog out 1 analog out 2 AGND * according to IEC 60757 Kollmorgen | December 2014...
Wire up the screw terminals of the connector according to the wiring diagram (see also the instructions manual for the servo amplifier). Tighten the screws and take care that the insu- lation is not trapped in the terminals. Kollmorgen | December 2014...
Pin Amplifier Controller Amplifier Controller Amplifier Controller Master Slave R ~ 150Ω R ~ 150Ω R ~ 150Ω R ~ 150Ω R ~ 150Ω R ~ 150Ω R ~ 150Ω R ~ 150Ω R ~ 150Ω Kollmorgen | December 2014...
Place the fixing screw in position in the housing, and then press the two halves of the hous- ing firmly together. Take care that the fixing screw and the SubD con- nector insert are properly located. Kollmorgen | December 2014...
ENCP-0030-000 Ethernet cable 0.50 m ENCP-0050-000 Ethernet cable 1.00 m ENCP-0100-000 Ethernet cable 2.00 m ENCP-0200-000 Ethernet cable 3.00 m ENCP-0300-000 Ethernet cable 4.00 m ENCP-0400-000 Ethernet cable 5.00 m ENCP-0500-000 Ethernet cable 10.00 m ENCP-1000-000 Kollmorgen | December 2014...
If your cable has more connectors than you need, any of them can be left free. For EMC reasons, the SubD connector housings must fulfil the following conditions: metal or metallic-coated housing provision for connecting the cable shielding to the housing, large-area connection Kollmorgen | December 2014...
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Put the two knurled screws in place, and press the two halves of the housing together until the four lugs snap into position. Take care that the connector PCB and the knurled screws are properly located. Kollmorgen | December 2014...
Accessories Europe | 11 Cables 11.10 Hybrid cables 11.10.1 AKD to AKM1 Motor (i-tec connector) You should use the configured Kollmorgen cables. For AKD-B/P/T/M, with shield clamp, i-tec motor connector AKD-B/P/T/M series servo amplifiers have a 15 pole high density SubD female connector to connect the feedback and a terminal connector for power wiring.
Accessories Europe | 11 Cables 11.10.2 AKD to AKM2-6 (IP65 connector) You should use the configured Kollmorgen cables. With shield clamp for AKD-B/P/T/M, motor connector size 1 (up to 22A) AKD-B/P/T/M series servo amplifiers have a 15 pole high density SubD female connector to connect the feedback and a terminal connector for power wiring.
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AKD-B/P/T/M SFD3 & Brake AKD-x01206 & x00307...x01207* CCJ2A1-015-vvv-00 and AKM2-6 (connector D, feed- back CA) AKD-B/P/T/M DSL & Brake AKD-x01206 & x00307...x01207* CCJ2A1-015-vvv-00 and AKM2-6 (connector D, feed- back GE/GF) *= x means variants -B, -P, -T and -M Kollmorgen | December 2014...
11.10.3 AKD-C to AKD-N in the decentralized drive system Length definition: xx=meters, yy=centimeters. Define cable lengths: 3 m, 6 m, 12 m, 24 m, 36 m, 40 m Maximum cable length 40 m. You should use the configured Kollmorgen cables. (3x2.5+(2x0.25)+(2x0.25)) Usable to connect Order code Hybrid Cable...
Accessories Europe | 11 Cables 11.11 Motor cables 11.11.1 General Standard versions of Kollmorgen motors have either one connector or one terminal box for the power connection. Optional connection types are described in the relevant motor manual. Motor series Power Connection...
Usable to connect AKD-x00307* and AKM1 (connector options 1, Y). Drive connector with mounted shield plate. Article Order code Motor cable (4x1) CM02A3-010-vvv-00 Motor cable (4x1+(2x1)) CM12A3-010-vvv-00 *= x means variants -B, -P, -T and -M Kollmorgen | December 2014...
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With shield plate for AKD-B/P/T/M. motor connector size 1.5 (> 22A) Usable to connect AKD-x02406* & x02407* and AKM74Q / AKM82T (connector options 1, Article Order code Motor cable (4x6) CM02A4-060-vvv-00 Motor cable (4x6+(2x1.5)) CM12A4-060-vvv-00 *= x means variants -B, -P, -T and -M Kollmorgen | December 2014...
Round connector for AKD-N, motor connector size 1 (up to 22A) Usable to connect AKD-N and AKM1 to AKM5 (connector options 1, 7, B, C, G) Article Order code Motor cable (4x1) CM0NA1-010-xxmyy-00 Motor cable (4x1+(2x1)) CM1NA1-010-xxmyy-00 Kollmorgen | December 2014...
(1) or (5) tightly onto the threaded sleeve. Then fit bootlace ferrules or ter- minal pins to the ends of the cores for the brake connections, and ring terminals to the power connections and the PE. Motor Connection DBL7/8 140 20 Terminals (similar to drawing) Kollmorgen | December 2014...
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(2) through the threaded sleeve and screw the union nut (1) tightly onto the threaded sleeve. Then fit, depending on the motor type, bootlace ferrules or ring terminals to the ends of the cores. Motor Connection DBL7/8 Terminals AKM8 Terminals Kollmorgen | December 2014...
11.11.4.2 Preparing cables for S601...620 The motor is connected to the S601...620 by a Power Combicon connector (➜ p. 77). You can order the connector kit from Kollmorgen (connector, housing, shield plate, rubber bushes, installation material) with the order code DE-90066.
The motor is connected to the S701...724 by a Power Combicon connector (➜ p. 77). You can order the connector kit from Kollmorgen (connector, housing, shield plate, rubber bushes, installation material) with the order code DE-200453. Please take note that the con- nector can accept a maximum conductor cross-section of 6 mm².
25 mm of the insulation from all cores. The length varies with the conductor cross-section and the type of bootlace ferrule that is used. Apply bootlace ferrules to the con- ductors. Do not use terminal pins, because their cross-section is too small. Kollmorgen | December 2014...
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Fol- low the pin assignment in the instruc- tions manual. Tighten the screws of the terminals. Take care that the insu- lation is not trapped in the terminals. Kollmorgen | December 2014...
Washdown connector kit, motor end EMC Connector 12 pole, stainless steel DE-201811 Connector kit, amplifier end Socket 9-poles, housing and screws DE-81784 Technical data of the used cable material can be found on ➜ p. 45 Kollmorgen | December 2014...
Maximum cable length 5 m. The cable shield is connected to the AKD-N via the connector housing. The motor feedback should be connected with pre-assembled cables from Kollmorgen. Order codes for SFD cables, pre-assembled Amplifier (2x(2x0.25)) Order code...
LiYCY (TP) 7x2x0.25mm² DE-100904 Connector kit, motor end EMC Connector, 17 poles DE-85267 Washdown connector kit, motor end EMC Connector 17 poles, stainless steel DE-201820 Connector kit, amplifier end Socket 15 poles, housing and screws DE-103440 Kollmorgen | December 2014...
AKM1. Maximum cable length Length definition: xx=meters, yy=centimeters. The cable shield is connected to the AKD-N via the connector housing. The motor feedback should be connected with pre-assembled cables from Kollmorgen. Order Codes Encoder cables, configured Order codes EnDat 2.2, EnDat 2.1,...
ComCoder and the thermal protection contact. The cable shield is connected to the servo amplifier via the con- nector housing. The motor feedback should be connected with pre- assembled cables from Kollmorgen. Order Codes Comcoder cables, configured Article...
Length definition: xx=meters, yy=centimeters. Maximum cable length 5 m. The cable shield is connected to the AKD-N via the connector hous- ing. The motorfeedback should be connected with pre-assembled cables from Kollmorgen. Order Codes ComCoder cables, configured Amplifier (8x(2x0.25)) Order code...
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About KOLLMORGEN Kollmorgen is a leading provider of motion systems and components for machine builders. Through world- class knowledge in motion, industry-leading quality and deep expertise in linking and integrating standard and custom products, Kollmorgen delivers breakthrough solutions that are unmatched in performance, reliability and ease-of-use, giving machine builders an irrefutable marketplace advantage. ...
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