Town & Country Fireplaces TC36.NG03D Installation Instructions Manual
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Town & Country Fireplaces TC36.NG03D Installation Instructions Manual

Tc36 black diamond burner kit
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Download this manual See also: Instructions for Use Manual
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
These instructions are supplementary to the Installation and
Operating Instructions supplied with the replace and should be
kept together. Refer to the Installation and Operating Instructions for
proper gas supply, safety requirements and operating instructions
Visit www.townandcountryfireplaces.net for the most recent version of this manual
140317-20
TC36
BLACK DIAMOND
BURNER KIT
INSTRUCTIONS
PART #TC36.NG03D
For TC36 & TC36 Arch
Series D Fireplaces
TC36_NG03D
5056.427C3

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Summary of Contents for Town & Country Fireplaces TC36.NG03D

  • Page 1 Refer to the Installation and Operating Instructions for proper gas supply, safety requirements and operating instructions TC36 BLACK DIAMOND BURNER KIT INSTRUCTIONS PART #TC36.NG03D For TC36 & TC36 Arch Series D Fireplaces Visit www.townandcountryfireplaces.net for the most recent version of this manual 140317-20 TC36_NG03D...

  • Page 2: Package Contents

    Package Contents A. Burner Tube B. Burner Shield C. Media Spacer, Rear D. Media Spacer, Center E. Media Spacer, Front F. 5lbs. Tumbled Glass G. Burner Tray H. Pilot Shield (including pilot and supply tube). I. Manifold Assembly Hardware Package (not shown) Figure 1: Black diamond burner kit parts.
  • Page 3 Figure 3: Removing screws from air channel. 2. Remove 2 screws from the air channel and attach the lower rear panel to the rebox with these screws (Figure 3). 3. Attach the manifold bracket to the oor shield in the bottom of the rebox with one screw (Figure 4).
  • Page 4 Interface module Figure 5: Gas and pilot supply tubes. 4. Attach the manifold and pilot supply tubes to the bulk head tting and tighten (Figure 5). Ensure that all connections are gas tight. 5. Feed the ignition and sensor wires through the bulkhead plate (Figure 6) to the interface module. Ignition and sensor wires Bulkhead plate Figure 6: Ignition and sensor wires routing.
  • Page 5 Flame sensor wire (white) Ignition wire (red) Interface module Figure 7: Interface module. 6. Attach the ignition and sensor wires to the interface module as shown in Figure 7. 7. Reinstall the valve control center access panel (Figure 8). Figure 8: Re-install access cover to valve control center. TC36_NG03D 140317-20 5056.427C3...

  • Page 6: Panel Installation

    Panel Installation Figure 9: Installing right side panel. 1. Remove panel retainer from the upper heat shield. Install right side panel by placing the bottom into the rebox and tipping the top into position (Figure 9). 2. Position upper rear panel on top of lower rear panel and slip in behind the right panel (Figure 10). Figure 10: Install upper rear panel.
  • Page 7 Figure 11: Installing left side panel. 3. While supporting the upper rear panel install the left side panel in the same manner as the right side panel (Figure 11). Secure both side panels with the previously removed panel retainer. Fig. # 9 4.
  • Page 8 Figure 13: Attaching pilot shield to burner tray. 5. With a short, stubby screwdriver, attach pilot shield to burner tray with two screws (Figure 13). 6. Attach the burner tray to the burner shield using two screws at the back of the tray (Figure 14). Ensure that front mounting holes are aligned under tray before tightening.
  • Page 9 Figure 15: Installing front media spacer. 7. Install front media spacers (Figure 15). 8. Install rear media spacer (Figure 16). Figure 16: Installing rear media spacer. TC36_NG03D 140317-20 5056.427C3...
  • Page 10 Figure 17: Installing burner tube. 9. Install burner by tilting burner tube through the tray. Ensure that the ori ce has entered the tube (Figure 17 and Figure 18). Set the air shutter to fully open for Propane or fully closed for Natural gas. Ori ce Inlet tube Figure 18: Ori ce and inlet tube.
  • Page 11 Figure 19: Center media spacer and securing screws. 10. Install the center media spacer. Secure the spacer and burner with two long screws (Figure 19). Four holes must line up to set each screw. Some pressure may need to be applied to the front tray support on the shield to align the holes (Figure 20).
  • Page 12 Figure 21: Applying glass media. 11. Apply just enough glass media to cover the burner assembly (Figure 21). NOTE: Too much glass media over the burner will cause sooting with the use of propane gas. 5056.427C3 TC36_NG03D 140317-20...

  • Page 13: Propane Conversion

    Propane Conversion WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.
  • Page 14 Figure 24: Removing the pilot shield from burner tray. 3. Fully open the primary air shutter. 4. Remove the pilot shield from the burner tray by removing two screws (Figure 24). 5. With a 7/16” wrench, loosen the pilot head on the pilot assembly (Figure 25) Figure 25: Loosening the pilot head.
  • Page 15 Figure 26: Band in natural gas position. 6. Slide the pilot adjustment band over and ensure that the hole in the ori ce band is showing. Figure 26 indicates that the pilot is in the Natural Gas position. Figure 27 indicates that the pilot is in the Propane Gas position.
  • Page 16 7. Remove the valve control center access panel (See “Figure 2” on page 2). 8. Fill in the date and the name of the person who performed the conversion in the white area on the conversion label (Figure 28). Peel off the protective backing and apply the conversion label directly onto the gas valve (Figure 29).

  • Page 17: Gas Pressure Test

    Gas Pressure Test Note: To test the gas pressure, turn off the gas supply before removing the plug from the supply pressure test port or manifold pressure test port. Verify gas pressures with the fireplace lit and on the highest setting. Supply Manifold Figure 31: Attaching test extension.

  • Page 18: Burner Flame Adjustment

    Burner Flame Adjustment The air shutter on the burner tube controls the primary combustion air. It is set to the closed position at the factory for natural gas fuel. For LP, some adjustment may be necessary to obtain desired ame and to eliminate carbon deposits. Evaluate ame appearance after the replace has reached operating temperature.

  • Page 19: Replacement Parts

    Replacement Parts NOTE: FIREPLACE & VALVE REPLACEMENT PARTS ARE LOCATED IN THE APPLIANCE INSTRUCTIONS ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. MEDIA SPACER, FRONT ......... 9634.5 BURNER TUBE ......TC36.5011835WELD 10 BURNER SHIELD ......... 9636.001 ORIFICE, NG ..........5022.13 11 BURNER TRAY ..........
  • Page 20 © 2017 Copyright Paci c Energy Fireplace Product LTD Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws. For technical support, please contact your retailer. www.townandcountryfireplaces.net 2975 Allenby Rd., Duncan, BC V9L 6V8 Printed in Canada...

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