SpectraPure MAXCAP RO/DI System Installation And Operating Manual

SpectraPure MAXCAP RO/DI System Installation And Operating Manual

Reverse osmosis/ion exchange water purification system
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®
The M
C
RO/DI System
AX
AP
Reverse Osmosis/Ion Exchange
Water Purification System
(Single (90) or Dual (180) Membrane Model)
INSTALLATION AND OPERATING MANUAL
WARNING
Please read carefully before proceeding with installation. Failure to
follow any attached instructions or operating parameter may lead to
the product's failure and possible damage to property.
REV_4: 2015-08-24

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  • Page 1 ® The M RO/DI System Reverse Osmosis/Ion Exchange Water Purification System (Single (90) or Dual (180) Membrane Model) INSTALLATION AND OPERATING MANUAL WARNING Please read carefully before proceeding with installation. Failure to follow any attached instructions or operating parameter may lead to the product’s failure and possible damage to property.
  • Page 2: Table Of Contents

    ALL RIGHTS RESERVED No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior written permission of SpectraPure Inc. SpectraPure Inc.
  • Page 3: System Specifications

    Use BPLF-MO-115(-230) for Manual Operation, or BPHF-PS-250/4-115 with Electronic Solenoid and Pressure Switch Control *Operating pressure greater than 80 psi may require a pressure reducing valve. SpectraPure Inc . ® Fax 480.894.6109 Fax us toll-free 1.877.527.7873 E-mail: sales@spectrapure.com Visit us on the web www.spectrapure.com...
  • Page 4: System Description

    Systems have 1 membrane, 180 Systems have 2 membranes.) 4. The fourth and fifth stage filters are our MaxCap ® DI cartridge followed by SpectraPure’s SilicaBuster™ DI cartridge. The MaxCap RODI system comes equipped with two Dual Inline TDS monitors. ®...
  • Page 5 20. Check the system to ensure that all fittings are tight and leak-free before leaving the system unattended. (If anything is leaking, contact SpectraPure for assistance.) NOTE: It may take several days of normal operation for the membrane to reach its full production rate.
  • Page 6: System Components

    SpectraPure ® Fig. A: System Components (2) TDS TFC RO Membrane Pressure Monitors (MEM-0090) Guage Tap Water Connection “Black line” DI Cartridge #1 DI-MC-10 .5 micron “MaxCap ” ® MicroTec™ Sediment Prefilter (SF-MT-.5-10) DI Cartridge #2 DI-SB-10 “SilicaBuster™” .5 micron...
  • Page 7: Measuring Waste To Product Water Ratio

    System. Failure to perform this procedure can permanently damage the membrane and will void Warranty. In order to maximize the life of your SpectraPure RO Membrane, you may need to adjust the ratio of the concentrate to purified water. If not enough concentrate is allowed to flow past the membrane during operation, the impurities will precipitate out on the membrane surface, clogging the RO Membrane.
  • Page 8: Flow Restrictor Removal, Adjustment And Replacement

    SpectraPure ® FLOW RESTRICTOR REMOVAL, ADJUSTMENT AND REPLACEMENT Locate the yellow concentrate tubing (Fig. B). Remove the tubing from its push fitting at the membrane as follows: a.) Firmly depress and hold the push fitting collar down with your thumbnail.
  • Page 9 It also forces waste water to flow through the capillary tubing to restrict waste water as it leaves the housing.) SpectraPure Inc . ® Fax 480.894.6109 Fax us toll-free 1.877.527.7873 E-mail: sales@spectrapure.com Visit us on the web www.spectrapure.com...
  • Page 10: Flow Restrictor Tables

    SpectraPure ® Fig. D: Flow Restrictor Tables (For 4:1 Concentrate to Product Ratio) FR-90 (YELLOW) PRODUCT RATE CUT TO LENGTH ml/min 10.2 12.7 15.2 17.8 20.3 22.9 25.4 27.9 30.5 33.0 35.6 38.1 40.6 FR-180 (GREEN) PRODUCT RATE CUT TO LENGTH ml/min 10.2...
  • Page 11: Metering & Diagnostics

    ® METERING AND DIAGNOSTICS: This SpectraPure purification system has been fully equipped with sufficient instrumentation to make monitoring and troubleshooting an easy process. The provided pressure gauge is used to determine the tap water pressure and to evaluate the condition of the sediment and carbon prefilters.
  • Page 12: Sediment Filter Diagnostic

    SpectraPure ® SEDIMENT PREFILTER REPLACEMENT: A Sediment Filter will usually last approx. 4-6 months, depending on the quality of the tap water and quantity of water being produced. (The life span of the filter is determined by the turbidity, iron content, organics, and total particulate volume in your water source).
  • Page 13: Carbon Filter Diagnostic

    NOTE: Do not use filter wrench to tighten housings. Over-tightening will damage housings and void your warranty. 7. Turn on system water supply and check for leaks. SpectraPure Inc . ® Fax 480.894.6109 Fax us toll-free 1.877.527.7873 E-mail: sales@spectrapure.com Visit us on the web www.spectrapure.com...
  • Page 14: Ro Membrane Diagnostic

    SpectraPure ® RO MEMBRANE DIAGNOSTIC: Although RO membranes are capable of maintaining high water quality over extended periods of time they eventually will begin to deteriorate. Normally, the conductivity of the permeate water will increase as the membranes age, and/or the production slows down as they plug up with hardness.
  • Page 15 RO membrane. (If, after testing the membrane, there are questions regarding its condition, please call our Technical Support staff for assistance.) SpectraPure Inc . ® Fax 480.894.6109 Fax us toll-free 1.877.527.7873 E-mail: sales@spectrapure.com Visit us on the web www.spectrapure.com...
  • Page 16 SpectraPure ® Membrane Output Calculation Membranes produce the rated gallons per day (GPD) at 60 psi (4.1 bars) operating pressure, 77°F (25°C) operating temperature and 500 ppm total dissolved solids. Membrane output gallons per day (GPD) depends on operating pressure, water temperature and the ppm TDS in the feed water.
  • Page 17 Fig. G: Inserting the New Membrane Element double O -ring end of membrane product water stem tube SpectraPure Inc . ® Fax 480.894.6109 Fax us toll-free 1.877.527.7873 E-mail: sales@spectrapure.com Visit us on the web www.spectrapure.com...
  • Page 18 SpectraPure ® 8. Place the black housing O -ring on the housing rim and carefully screw the lid back on to the base. Housing O -Ring Reconnect the black tubing to the membrane feed push fitting. NOTE: If you have a dual-membrane system, perform steps 2 thru 9 on the second membrane now.
  • Page 19: Deionization Cartridge Diagnostic

    Approx 1000 hours For service or repair of these monitors, please send to: HM DIGITAL, INC 5819 Uplander Way Culver City, CA 90230 SpectraPure Inc . ® Fax 480.894.6109 Fax us toll-free 1.877.527.7873 E-mail: sales@spectrapure.com Visit us on the web www.spectrapure.com...
  • Page 20: Troubleshooting Guide

    SpectraPure ® SYSTEM TROUBLESHOOTING GUIDE Low production rate: plugged prefilters. i. Replace prefilters. low water temperature ii. Warm feed water OR use higher GPD membrane. low line pressure. iii. Use booster pump OR use higher GPD membrane. high TDS content.
  • Page 21: Maintenance

    7. 4. Operating reverse osmosis systems on softened feedwater greatly reduces the chances of membrane fouling. SpectraPure Inc . ® Fax 480.894.6109 Fax us toll-free 1.877.527.7873 E-mail: sales@spectrapure.com Visit us on the web www.spectrapure.com...
  • Page 22: Storage And Mounting

    Your RO System must be protected from freezing or temperatures above 100° F (38°C). 3. MEMBRANE WARNING: All SpectraPure RO membranes, except for encapsulated membranes, must remain moist at all times. It is the customer’s responsibility to inspect the membrane upon receipt and maintain adequate moisture.
  • Page 23: Warranty

    ® and workmanship for a period of three years from the date of receipt. SpectraPure’s liability under this warranty shall be limited to repairing or replacing at SpectraPure’s option, without charge, F.O.B.
  • Page 24: Replacement & Optional Parts

    115V Booster Pump Kit for 90 &180 gpd Systems BPHF-MO -230 230V Booster Pump Kit for 90 &180 gpd Systems See our Web Site for Liquid Level Controls and other Optional Accessories Warning: SpectraPure does not recommend drinking deionized water. SpectraPure Inc. ®...

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