Kingsman ZVF33 Owner's Operation And Installation Manual

Unvented (vent-free) firebox circulating models

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UNVENTED (VENT-FREE) FIREBOX
ZVF36U, ZVF42U and ZVF52 certified as a Universal Firebox ANSI Z21.91-2007
ZVFB3330MAN, ZVFB3330MAP, ZVFB3330MVN, ZVFB3330MVP,
ZVFB3633MAN, ZVFB3633MAP, ZVFB3633MVN, ZVFB3633MVP, ZVFB5240MVN, ZVFB5240 MVP
Owner' s Operation and Installation Manual
Warning
Carefully review the instructions
supplied with the decorative type
unvented room heater for the
minimum size requirement.
DO NOT INSTALL THE APPLIANCE
IN THIS FIREBOX UNLESS THIS
FIREBOX MEETS THE MINIMUM
DIMENSIONS REQUIRED FOR THE
INSTALLATION
If the information in this manual is not followed
exactly, a fire or explosion my result causing property damage,
personal injury, or loss of life.
– Do not store or use gasoline or other flammable vapors and liquids in
the vicinity of this or any other appliance.
– WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your
building.
• Immediately call your gas supplier from a neighbor's phone. Follow
the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
– Installation and service must be performed by a qualified installer,
service agency, or the gas supplier.
This is an unvented gas-fired heater. It uses air (oxygen) from the
room in which installed. Provisions for adequate combustion and
ventilation must be provided. Refer to Page 13.
Save this manual for future reference • 2340 Logan Ave., Winnipeg, MB, Canada, Phone: (204) 632-1962 • Printed in Canada • PART #36VF-MAN
Circulating Models
Listed Certified for USA
ZVF33 certified to: ANSI Z21.11.2 - 2007
are approved to ANSI Z21.11.2 - 2007.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
This appliance must be
installed by a licensed
plumber or gas fitter in
the Commonwealth of
Massachusetts and meet
the requirements of 527
CMR 30 and 248 CMR.
Warning
Warning
July 27, 2009
A LISTED GAS-FIRED UNVENTED
DECORATIVE ROOM HEATER
DO NOT BUILD A WOOD FIRE
Improper installation, adjustment,
alteration, service, or maintenance
can cause injury or property
damage. Refer to this manual for
correct installation and operational
procedures. For assistance or
additional information consult a
qualified installer, service agency, or
the gas supplier.
The ZVF33 Firebox is to be used
only with certain vent-free gas log
heaters (see table 1, Page 5). Do not
burn wood or other materials in these
fireboxes.
1
Warning
FOR USE ONLY WITH
NOT TO EXCEED
40,000 BTU/H.
Warning
Warning

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Summary of Contents for Kingsman ZVF33

  • Page 1 UNVENTED (VENT-FREE) FIREBOX Circulating Models Listed Certified for USA ZVF33 certified to: ANSI Z21.11.2 - 2007 ZVF36U, ZVF42U and ZVF52 certified as a Universal Firebox ANSI Z21.91-2007 ZVFB3330MAN, ZVFB3330MAP, ZVFB3330MVN, ZVFB3330MVP, ZVFB3633MAN, ZVFB3633MAP, ZVFB3633MVN, ZVFB3633MVP, ZVFB5240MVN, ZVFB5240 MVP are approved to ANSI Z21.11.2 - 2007.
  • Page 3 PRE-INSTALLATION QUESTIONS and ANSWERS Why does my fireplace or stove give off odour? It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g.
  • Page 4: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE Burner System Options .................5 Safety Information .
  • Page 5: Burner System Options

    TABLE 1 - The ZVF36U and ZV42U and ZVF52 are also approved as a Universal Vent Free Box. See page 8 for more information. ZVF33 Vent Free Firebox Required burner system options: (Select from below to complete the fireplace) Burner Model...
  • Page 6: Safety Information

    SAFETY INFORMATION WARNINGS WARNINGS DANGER Important: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this CARBON MONOXIDE POISONING firebox. Improper use of this firebox can cause serious injury or death from burns, fire, explosion, electrical shock, and MAY LEAD TO DEATH! carbon monoxide poisoning.
  • Page 7: Local Codes

    SAFETY INFORMATION WARNINGS Cont. 17. Turn off appliance and let cool before servicing. Only a 22. The firebox canopy must not be replaced with a canopy which may be provided with the decorative type qualified service person should install, service and repair appliance.
  • Page 8: Universal Firebox

    The fireplace hood is packaged on top of the firebox from the factory. It must be installed on the firebox before operation of the appliance. The firebox hood must not be replaced with a hood which may be provided with the decorative type unvented room heater. USE ONLY KINGSMAN DECORATIVE COMPONENT AND REPLACEMENT PARTS. Firebox # Firebox Width Front...
  • Page 9: Framing Specifications

    FRAMING SPECIFICATIONS ZVF33 FIREPLACE AND FRAMING DIMENSIONS Framing Clearances to Fireplace: Bottom – 0 / Sides – 0 to standoffs / Top – 0 to standoffs / Adjacent side wall – 6” / Front of fireplace to ceiling – 41”.
  • Page 10 FRAMING SPECIFICATIONS Cont. ZVF36U FIREPLACE AND FRAMING DIMENSIONS 33 7/8” 17” 7 1/2” MANUAL VALVE 5 11/16” MILLIVOLT VALVE 36” 3 5/8” MANUAL GAS LOCATION ON LEFT SIDE OF 4 3/16” MILLIVOLT 17” UNIT 36” 33 7/8” 34” 17” 0.5” for gyprock facing 40 3/16”...
  • Page 11 FRAMING SPECIFICATIONS Cont. ZVF42U FIREPLACE AND FRAMING DIMENSIONS 17” 36” 7 1/2” MANUAL VALVE 5 11/16” MILLIVOLT VALVE 3 5/8” MANUAL GAS LOCATION 42” 4 3/16” MILLIVOLT ON LEFT SIDE 17” OF UNIT 42” 36” 36 1/4” 17” 1/2” for gyprock facing 43 3/8”...
  • Page 12 FRAMING SPECIFICATIONS ZVF52 FIREPLACE AND FRAMING DIMENSIONS INSTALL GAS LINE 20.898” FROM THIS SIDE 44.375” 52.000” 5.062 6.250” GAS LINE LOCATED ON OPPOSITE SIDE AS SHOWN 20.898” Minimum 44.0” enclosure height FLAME PATTERN 48.061” 44.500” 20.898” .500” Gyprock facing 21.398” 62.276”...
  • Page 13: Air For Combustion And Ventilation

    AIR FOR COMBUSTION AND VENTILATION Today’s homes are built more energy efficient than ever. New materials, increased insulation, and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in.
  • Page 14 AIR FOR COMBUSTION AND VENTILATION Cont. 1. Determine the volume of the space (length x width x height). Length x Width x Height = ______________ cu. ft. (volume of space) Example: Space size 22ft. (length) x 18 ft. (width) x 8 ft. (ceiling height) = 3168 cu. ft. (volume of space) If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
  • Page 15: Ventilation Air From Inside Building

    AIR FOR COMBUSTION AND VENTILATION Cont. VENTILATION AIR FROM INSIDE BUILDING This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must provide two permanent openings: one within 12” of the ceiling and one within 12” of the floor on the wall connecting the two spaces.
  • Page 16: Ventilation Air From Outdoors

    AIR FOR COMBUSTION AND VENTILATION Cont. Ventilation Air From Outdoors Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12” of the ceiling and one within 12” of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces.
  • Page 17: Installing

    C. Clearance from the bottom of firebox to the floor is 150mm 0 inches. D. Clearance from side of fireplace to enclosure is 0 inches. ZVF33,36,42,52 ZVF33,36,42,52 E. Clearance from top of fireplace standoffs is 0 inches. GRILL EXTENSION These fireboxes can be installed as freestanding units against a wall with the approved, optional cabinet mantels or as a built-in unit.
  • Page 18: Installing By Framing Fireplace

    TABLE 2 – ROUGH OPENING DIMENSIONS FOR BUILT-IN INSTALLATION MODEL # FRT WIDTH HEIGHT DEPTH Do not allow any materials to overlap the firebox front (Inside to Inside) (Minimum) facing. ZVF33 ⁄ ” 31” ⁄ ” ZVF36U ⁄ ” 34”...
  • Page 19: Installing Firebox Using Optional Pre-Built Mantel Cabinets

    INSTALLING – Mantel Cabinets INSTALLING FIREBOX USING OPTIONAL PRE-BUILT MANTEL CABINETS This firebox may be installed using a cabinet mantel accessory against a wall in your home. The firebox and cabinet mantel can be installed directly on the floor. 1. Assemble cabinet mantel. Assembly instructions are included with each accessory.
  • Page 20: Installing Gas Line

    INSTALLING – Gas Line INSTALLING GAS LINE CAUTION Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness, and / or nausea. If you have these signs, the All gas piping and connections must be tested for leaks heater may not be working properly.
  • Page 21: Installing Burner Systems Into Firebox

    INSTALLING BURNER SYSTEMS INTO FIREBOX The Zero Clearance Fireplace ZVF33 Series can be installed with it’s listed burners only. The Zero Clearance Fireplaces ZVF36U/ZVF42U/ZVF52 Series have the option of being installed with either their listed burner systems or the GLVF24 Vent Free Burner Systems or other approved vent free burner systems.
  • Page 22 OF FRONT MAIN LOG. LEFT AND RIGHT TABS LOCATED REAR OF MAIN LOG ASSEMBLY FRONT MAIN LOG CROSSOVER LOG RETAINER PINS FRONT LOG Kingsman Replacement Log Listing Reference Part Number Number Description MAIN LOG LOCATOR PINS 24F-A Front Main Log A, LOGF24...
  • Page 23 STEP 4 Position log #4 onto rear log holder and pull up to logs 1 and 2. STEP 2 Locate hole on underside of log and place log over burner and Locator Pin and lower into position. Kingsman Replacement Log Listing Reference Part...
  • Page 24 LOGF30 LOG INSTALLATION For use in ZVF52 Firebox only 1) Align front hole of log support plate with original log locator pin. 2) Slide log support over pin & using two 6-32 x 5/16 screws, mount plate to burner grate. LOG LOCATOR TAB NOTE: Make sure log support is tight...
  • Page 25: Log Placement

    STEP #2. Locate left front Log by positioning slot on bottom STEP #5 & 6. Line up holes on crossover logs with locator of log with Tab on support bracket and lower into position. pins on rear log #4 and lower into position. Kingsman Replacement Log Listing Reference Part Number...
  • Page 32: Lighting Instructions

    MILLIVOLT LIGHTING INSTRUCTIONS CAUTION Do not wire 120 Volt power to Millivolt switches or thermostats.
  • Page 33: Installing Brick Panels

    Quantity Number Part Number Description Per Unit ZVF33P 6500-179 Mesh - Pull Screen Warning: Fireplace screen must be ZVF33 ZVF33DS Mesh - Fixed Door Screen closed while appliance is in operation. ZVF36U 38VF-126 Mesh - Pull Screen ZVF36UF ZVF36DS Mesh - Fixed Door Screen...
  • Page 34: Installation Of Grill And Panel Kit

    INSTALLING – Grill and Panel Kit HINGED GRILL HINGED BOTTOM PANEL 1. Ref:C Install two 8-32 x 1/2” screws & nuts, from the inside of 1. Top & bottom inside corners of post have teardrop slots. As panel with nut to the outside. Tighten one side only. shown in Ref:A 2.
  • Page 35: Installation Of Optional Fan Kit

    INSTALLING – Fan Kit INSTALLATION OF OPTIONAL FAN KIT Z33FK FAN ASSEMBLY FOR ZVF33/36U/42U USING KINGSMAN ZVF BURNER SYSTEMS 1. Attach thermodisc securely to bottom of firebox. Screws are factory installed. 2. Fan can now be positioned by placing teardrop holes over the two screws mounted in the outer rap wall.
  • Page 36: Illustrated Parts Lists

    ILLUSTRATED PARTS LIST ZVF33 PARTS AND ASSEMBLY with SIT Euro-Valve Models: ZVFB3330MAN - ZVFB3330MAP Part Numbers for: No. ZVFB3330MAN ZVFB3330MAP Description 33VF-P8213 33VF-P8402 ODS Pilot 33VF-P522SI 33VF-P522SI ODS Valve 24GL-104 24GL-104 Valve Bracket Part Numbers for: 33VF-P603VE 33VF-P603VE Compression Sleeve ⁄...
  • Page 37 ILLUSTRATED PARTS LIST Cont. ZVF33 PARTS AND ASSEMBLY with SIT Nova Valve Models: ZVFB3330MVN - ZVFB3330MVP Part Numbers for: No. ZVFB3330MVN ZVFB3330MVP Description 33VF-113 33VF-113 ODS Shield 33VF-P8214 33VF-P8404 ODS Pilot 33VF-P637SI 33VF-P636SI ODS Valve 6000-112 6000-112 Valve Bracket 1000-214...
  • Page 38 ILLUSTRATED PARTS LIST Cont. ZVF36U/42U PARTS AND ASSEMBLY with SIT Euro-Valve Models: ZVFB3633MAN - ZVFB3633MAP Part Numbers for: No. ZVFB3633MAN ZVFB3633MAP Description 33VF-P522SI 33VF-P522SI ODS Valve Part Numbers for: 24GL-104 24GL-104 Valve Bracket No. ZVFB3633MAN ZVFB3633MAP Description 33VF-P603VE 33VF-P603VE Compression Sleeve ⁄...
  • Page 39 ILLUSTRATED PARTS LIST Cont. ZVF36U/42U PARTS AND ASSEMBLY with SIT Nova Valve Models: ZVFB3633MVN - ZVFB3633MVP 17-18 Part Numbers for: No. ZVFB3633MVN ZVFB3633MVP Description 33VF-113 33VF-113 ODS Shield 33VF-P8214 33VF-P8404 ODS Pilot 33VF-P637SI 33VF-P636SI ODS Valve 6000-112 6000-112 Valve Bracket 1000-214 1000-214 Piezo...
  • Page 40 ILLUSTRATED PARTS LIST Cont. ZVF52 PARTS AND ASSEMBLY with SIT Nova Valve Models: ZVFB5240MVN - ZVFB5240MVP Part Numbers for: No. ZVFB5240MVN ZVFB5240MVP Description 33VF-P8214 33VF-P8404 ODS Pilot 33VF-P637SI 33VF-P636SI ODS Valve 6000-112 6000-112 Valve Bracket 1000-214 1000-214 Piezo Igniter 33VF-P603VE 33VF-P603VE Compression Sleeve ⁄...
  • Page 41 ILLUSTRATED PARTS LIST Cont. VENT FREE 24” LOG SET PARTS AND ASSEMBLY with SIT Euro-Valve Models: GLVF 24 MAN - GLVF 24 MAP Part Numbers for: No. GLVF24MAN GLVF24MAP Description 33VF-113 33VF-113 ODS Shield 24GL-101 24GL-101 Log Holder 33VF-P8213 33VF-P8402 ODS Pilot 33VF-P522SI 33VF-P522SI...
  • Page 42: Illustrated Parts Lists

    ILLUSTRATED PARTS LIST Cont. VENT FREE 24” LOG SET PARTS AND ASSEMBLY with SIT Valve Models: GLVF 24 MVN - GLVF 24 MVP Part Numbers for: No. GLVF24MVN GLVF24MVP Description 24GL-101 24GL-101 Log Holder 33VF-P8214 33VF-P8404 ODS Pilot 33VF-P637SI 33VF-P636SI ODS Valve 6000-112 6000-112...
  • Page 43: Accessory And Parts List

    Zero Clearance Vent Free Firebox (as above) with Pull Screens ZVF33 Zero Clearance Vent Free Firebox (as above) with with Fixed Screen Door BURNER SYSTEM (Required for ZVF33 Fire Box) Burner Systems Controls are Hidden and Accessed Through Bottom Grill Area ZVFB3330MAN Vent Free Burner System –...
  • Page 44 Z36RL Refractory Liner (3 Piece) ZVF42U KINGSMAN ZERO CLEARANCE VENT FREE FIREBOX w/BOTTOM PAN Listed for USA as a Universal Firebox, Framing 42 3/8” W x 36 1/4” H x 17” D ZVF42U Zero Clearance Vent Free Firebox (as above) with Pull Screens...
  • Page 45 Z42RL Refractory Liner (3 Piece) ZVF52 KINGSMAN ZERO CLEARANCE VENT FREE FIREBOX w/BOTTOM PAN Listed for USA as a Universal Firebox, Framing 52 1/4” W x 44 9/16” H x 21 5/8” ZVF52U Zero Clearance Vent Free Firebox (as above) with Pull Screens...
  • Page 46: Troubleshooting

    TROUBLESHOOTING WARNING Turn off and let cool before servicing. Only a qualified NOTE: all troubleshooting items are listed in order of service person should service and repair heater. operation. When Igniter button is pressed, there is no spark at ODS/Pilot. Possible Cause Remedy 1.
  • Page 47 TROUBLESHOOTING Cont. 5. Pilot flame not touching thermocouple, which allows 5. Contact local gas company. thermocouple to cool, causing pilot flame to go out. Problem could be caused by one or both of the following: A) Low gas pressure B) Dirty or partially clogged ODS/pilot. 6.
  • Page 48: Warranty

    During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.

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