Summary of Contents for Thermo Scientific Micro-Tech 9101
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Micro-Tech™ 9101/9201 Integrator Reference Manual REC 4281 Rev J Part Number 127336—English...
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Revision Date Released Eco Number Details of the Release Number Rev A May 2012 2959 First release of the newly created Micro-Tech 9101 Integrator/ 9105 Feeder Controller Reference Manual. Rev B September 2012 3004 Updates. Rev C January 2013 3027 Corrections.
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Software License This document is confidential and is the property of Thermo Fisher Scientific Inc. It may not be copied or reproduced in any way without the express written consent of Thermo Fisher Scientific. This document also is an unpublished work of Thermo Fisher Scientific. Thermo Fisher Scientific intends to, and is maintaining the work as confidential information.
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Modify the software program and/or merge it into another software program.Subject to the following limitations, transfer the possession of the software program to another party, but only in connection with a transfer of the equipment. If you transfer the software program, you must transfer a copy of these license terms, all other documentation, and at least one complete, unaltered copy of the software program to the other party.
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of OSHA in respect to the equipment supplied or for any penalty assessed for failure to meet the requirements, in respect to the equipment supplied, as interpreted by an authorized inspector. Thermo Fisher Scientific will use their best efforts to remedy such violation at a reasonable cost to the buyer. Important Safety Notices about Using the Micro-Tech Please note carefully the following safety warnings and notices.
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seller unless they are manufactured pursuant to seller's design, but shall apply to the workmanship incorporated in the installation of such items in the complete equipment. To the extent, purchased parts or accessories are covered by the manufacturer's warranty; seller shall extend such warranty to buyer. Seller's obligation under said warranty is conditioned upon the return of the defective equipment, transportation charges prepaid, to the seller's factory in Minneapolis, Minnesota, and the submission of reasonable proof to seller prior to return of the equipment that the defect is due to a matter embraced within...
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Choice, Tph (standard U.S. tons per hour), and so forth. Italics are used in the text for emphasis. NOTE. Provides information of special importance. HINT. Indicates a hint about understanding or operating the Micro- Tech. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
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WARNING. Failure to observe could result in death or serious injury. CAUTION. Failure to observe may cause minor injury or damage to the equipment. Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Symbol Identification............... 1-18 Standards Applied ................1-18 Specifications ................... 1-20 Chapter 2 Initializing the Micro-Tech ............2-1 Overview .................... 2-1 Determining the Belt-Scale Code ............2-1 The Quick and Easy Route ............. 2-2 Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
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Setting the Load-Cell Units ............2-25 Entering the Maximum Scale Capacity ........2-26 Entering the Scale Divisions ............2-27 Entering the Belt-Scale Code ............2-28 Entering the Appropriate Conveyor Data ........2-29 Pivot-to-Load-Cell Distance ............2-29 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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Procedure ..................4-8 Opto22 Problems ................4-12 Navigating to the Digital Output Test Screen ....... 4-12 Test Procedure for the Output Module ......... 4-13 Test Procedure for the Input Module ..........4-14 Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
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Digital Output Expansion Boards ........... A-32 Relay Output Board ..............A-32 Opto22 Output Board ..............A-33 DIO 8in/8out Board ................ A-34 Analog I/O Boards ................A-35 Type A: 4–20mA Output Board ..........A-35 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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Communications Menu Table ............B-47 Profibus Menu ................B-50 Print Menu ..................B-50 Main Menu 6 ..................B-53 Audit Trail Menu ................B-53 Linearization Menu ...............B-54 Appendix C Communication Protocols ............. C-1 Comm Jumper Configurations ............C-1 Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
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Profibus DP ...................C-59 Data Transfer ................C-59 Installation..................C-59 Wiring ..................C-61 Bus Connector ................C-62 Set-Up ...................C-62 Slave address ................C-63 Buffer Dimension ...............C-64 Variable Selection ..............C-65 Communication ................C-65 Timings ..................C-65 Error Management ................C-65 viii Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
For remote indicating, four options are available, as follows. Remote totalization. Remote flow rate, belt loading, or belt speed. Communications. Field Bus. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
(see Figure 1–2 for dimensions) in the panel and, after removing the holding brackets and installing the gasket, insert the Micro-Tech. Figure 1–1. Field-Mounted Version of the Micro-Tech Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Introduction Overview of the Micro-Tech Figure 1–2. Panel-Mounted Version of the Micro-Tech Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
WARNING. Covers over the electronics should always remain in place during operation. They should be removed only for maintenance procedures with the machine’s power OFF. Be sure to replace all covers before resuming operation. Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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WARNING. This equipment should not be operated or utilized in applications other than those stated in the original order. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
CAUTION. Verify that the input voltage is correct with an AC voltmeter before you connect it to the integrator. CAUTION. Earth ground must be provided to the integrator. Do not use conduit to provide this ground. Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Never use a “megger” to check the wiring. A readily accessible disconnect device must be incorporated in the field wiring. This disconnect should be within easy reach of the Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
It may be mounted up to 3,000 ft (914 m) from the scale. The figure below shows a typical installation. Figure 1–3. A Typical 9101 Field-Mounted Installation Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
7. If additional I/O is required at the line voltages, these wires should be routed through a conduit hole on the bottom right of the enclosure. Leave ample loose wiring (typically 8 inches / 20 cm) to facilitate removing the terminal connectors. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
A 1-inch (25mm) clearance on each side is necessary for inserting the chassis-holding brackets from the back after inserting the Micro-Tech. 1-10 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Appendix A. NOTE. Setting jumpers and switches on the Micro-Tech motherboard must be performed only by qualified service personnel. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 1-11...
Two load-cell inputs (J16, J21) on a Model 9101 or one load-cell input (J9) on a Model 9201, to a max of 6 load cells. USB port. Two serial communication ports. 1-12 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
When the belt is running and the rate is below a certain percentage, the Integrator can perform auto zero tracking, to minimize the error of zero due to material and dust. Analog (current) Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 1-13...
RS232C/RS-485 (jumper selectable), isolated. Comm B is RS-485 only, Functions non-isolated. One additional communication board may be installed. For detailed descriptions of communication protocols, see Appendix C. There are three types of standard communication functions, as described below. 1-14 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Allows you to run material of known weight over the scale to check the accuracy of your scale. Alternatively, you can run material over the scale, then have it re-weighed by another reference scale. 1-16 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Outputs following signals Flow rate Belt loading Belt speed Each output has its own adjustable damping and programmable time or length delay. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 1-17...
9000 series comply with the EN and IEC standards listed below, when properly installed in accordance with this and other relevant manuals. CAN/CSA-C22.2 No.61010.1-04 Safety Requirements for Electrical Equipment for Measurement, 1-18 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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Information technology equipment. Radio disturbance characteristics. Limits and methods of measurement. ™ The Micro-Tech 9000 series complies with the following EN directives. 2006/95/CE—Low Voltage Directive. 2004/108/CE—EMC Directive. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 1-19...
Determine the exact belt length of the conveyor. Enter your belt-scale code and other conveyor and scale parameters into the Micro-Tech to initialize the software. Complete the initial scale (zero and span) calibrations. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
For field- mounted versions, the Door Label is glued inside the main door of the enclosure. See Appendix A for an example of a typical Door Label. Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
If you have a non-pivoting scale—Go to the next page. If you have a pivoting* scale—Go to page 2-4. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
* The example above, including the defaults, is for belt-scale code 49. Your weighing system will, most likely, have a slightly different list of required parameters and defaults. NOTE. For more information about the parameters listed above, please see pages 2-5 through 2-10. Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Time to complete test revolutions (seconds) — * The example above, including the defaults, is for belt-scale code 1. Your weighing system will, most likely, have a slightly different list of required parameters and defaults. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
Distance Figure 2–1. Pivot-to-Load-Cell Distance Count the number of weight idlers and enter the result in Table 2–1 or Number of Weight Table 2–2. Idlers Figure 2–2. Number of Weight Idlers Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
If the static-weight option is installed, measure the length from the pivot Pivot-to-Test-Weight to the test weight, and enter the result in Table 2–1 or Table 2–2. If this Length option is not available, leave at the default value. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
Table 2–2. If this option is not available, leave at the default value. Figure 2–7. Roller-to-Stringer Height Number of Load Cells Determine the number of load cells, and enter the result in Table 2–1 or Table 2–2. Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
If the conveyor slopes down, the angle is negative, meaning the conveyor has a negative incline. The appropriate sign (+ or –) for the incline must be entered in the appropriate Micro-Tech menu (see page 2-31). Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
Two—You have two scales, each equipped with a speed sensor. Simulated—There is no speed sensor attached to your conveyor. Note, however, that a conveyor-run digital input is required for the simulated option to work. 2-10 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
360 seconds is 4.80 (360/75). —Number of belt revolutions made in 6 minutes = 4.80 —Revs rounded up to the nearest whole number = 5 Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 2-11...
5. Calculate (to at least one decimal place) the number of revolutions the belt makes in six minutes—as described in the example above. Round up the number of revolutions to the next whole number. Enter 2-12 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
There are no shortcuts! There are five steps in the software initialization process, as follows. Overview Enter the correct date and exact current time. Choose the appropriate language for the display. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 2-13...
You are now ready to set the current date and time. (In the following Setting the Date example we are going to set the date to May 21, 2013.) READY BATCH ALARM CALIB Install Factory Defaults? 2-14 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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Tech will not display the correct date in the Date line until you have completed the entire process. You can change the date and time formats later, if you would like to use a different one. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 2-15...
1. Press the down-arrow button (see Figure 3–1). The display should currently look like this. READY BATCH ALARM CALIB Exact time? - Time 12:00 am EDIT AM/PM 2-16 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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9. Press the “AM/PM” button to toggle the setting to “PM.” Your screen should now look something like this. READY BATCH ALARM CALIB Exact time? - Time 2:09 pm EDIT AM/PM Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 2-17...
1. The Micro-Tech display should currently look like this. READY BATCH ALARM CALIB - MEMORY ERASED - Choose the language key to continue to > ENGLISH < CHOICE ENTER CLEAR 2-18 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
“Press down SCROLL,” is a cue to press the down-arrow (or down-scroll) button, as described the next step (step 3). 3. Press the down-arrow button (or Scroll button) and the “Scale Data Scroll 1” screen appears. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 2-19...
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(The “Type of scale” scroll is not available on a model 9201 Micro-Tech.) 5. Press the down-arrow button to bring up the units menu. 2-20 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
5. In pages 2-20 through 2-24, do the following. Follow the “English” headings, if you are using English units. Follow the “Metric” headings, if you are using metric units. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 2-21...
Choice button until the unit you want is displayed, then press the Enter button. 3. Press the down-arrow button to bring up the length units screen (go to page 2-22) 2-22 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
The Micro-Tech display should currently look like this, if you chose English Length Units English units. READY BATCH ALARM CALIB - DISPLAY SCROLL 3 - Length Units > Feet < CHOICE Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 2-23...
> meters < CHOICE 1. Meters is the default value. 2. As no other choices are available, press the down-arrow button to bring up the rate units screen (see the next section). 2-24 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
“T/mn”—Standard tons per minute “Lt/mn”—Long tons per minute “percent %” “Lb/hr”—Pounds per hour 3. Press the down-arrow button to bring up the load-cell units screen (go to page 2-25). Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 2-25...
“kg/mn”—Kilograms per minute “t/mn”—Metric tonnes per minute “percent %” “kg/h”—Kilograms per hour 3. Press the down-arrow button to bring up the load-cell units screen (go to page 2-25). 2-26 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
“T/mn—Standard tons per minute “LT/min”—Long tons per minute “percent %” “kg/h”—Kilograms per hour 3. Press the down-arrow button to bring up the load-cell units screen (see the next section). Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 2-27...
Choice button, then press the Enter button. 3. Press the down-arrow button to bring up the maximum scale- capacity screen (see the next section). 2-28 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Whatever value you enter cannot contain more than seven characters, including the decimal point. The maximum rate (that is, the scale capacity) cannot exceed 200,000 units of measure. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 2-29...
NOTE. You absolutely must enter the correct belt-scale code in this menu for the Micro-Tech to work properly with your particular weighing system. This is the most critical step in the entire set-up process! Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 2-31...
Table 2–1 or Table 2–2. Make sure you have these in front of you, as you work through the following Micro-Tech set-up menus. 2. Make sure the screen shown in Figure 2–11 above is currently being displayed. 2-32 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
The roller-to-stringer height is explained in Figure 2–7. Check the Roller-to-Stringer value. Press the down-arrow button to move on. Height Check the value, then press the down-arrow button to move on. Number of Load Cells Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 2-33...
Single—Your conveyor is equipped with one speed sensor. Two—You have two conveyors, each equipped with a speed sensor. Simulated—There is no speed sensor attached to your conveyor(s). 2-34 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
2. To accept the long-duration test (code = 1), press the down-arrow button and the following screen appears. READY BATCH ALARM CALIB - CAL DATA SCROLL 12 - Establish test duration MANUAL Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 2-35...
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EDIT ABORT 5. Press the Edit button and use the keypad to enter the length of the belt. (We entered 120 feet, as described in our example on page 2- 2-36 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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EDIT ABORT 9. Press the Edit button. Use the keypad to enter the number you calculated earlier (and entered in Table 2–1 or Table 2–2) for the Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 2-37...
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The Micro-Tech is now performing the initial zero calibration—as shown by the Calibration LED, which comes on. READY BATCH ALARM CALIB Tim. belt travel 375 sec ABORT 2-38 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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13. Press the Continue button and the following screen appears. The Micro-Tech is now setting the appropriate span number for the scale. READY BATCH ALARM CALIB SETUP progress Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 2-39...
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Micro-Tech. If the calibration fails again, check the load cell (or cells) are working and sending signals to the Micro-Tech. 15. After a brief pause, the following screen appears. READY BATCH ALARM CALIB Press RUN to start or MENU for scrolls 2-40 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
This is a very important step, because the scale will not give accurate readings until these calibrations are done. NOTE. You must perform an initial zero and span calibration before operating your scale. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 2-41...
There are four major parts to the Micro-Tech console, as follows. Using the Display screen Console Keypad Soft keys Status LEDs Figure 3–1. Main Features of the Micro-Tech Console Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
Edit, Clear, Reset, Totals, and so forth. The status LEDs above the display, when lighted, alert you to the fact Status LEDs that the Micro-Tech is currently in either the Ready, Batch, Alarm, or Calibration mode. Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
(Tons) that have crossed the scale since the values were last reset, as well as the tons per hour (Tph) of material that is currently running over the scale. READY BATCH ALARM CALIB 0.0 Tons 0.0 Tph TOTALS Figure 3–2. Run Screen Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
Reset Total This total can be reset. Operator Total This is a second resettable total and records the total for an individual operator, if you have set up this feature. Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
BATCH ALARM CALIB RESET TOTAL SINCE 05-21-2013 12.7 Tons RESET 3. Press the Reset button and the confirmation screen appears. READY BATCH ALARM CALIB Do you wish to clear RESET Total? Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
1. Make sure the Run screen (see Figure 3–2) is currently being displayed. 2. Press the Menu button and the “Main Menu 1” screen appears. READY BATCH ALARM CALIB MAIN MENU 1 Press MENU for more ZERO CAL SPAN CAL MATL CAL Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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5. The calibration time (in seconds) that you established during the Micro-Tech cold-start procedure, will start counting down. When the counter reaches zero, the calibration is complete and the change-zero screen appears. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
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19980 MENU 7. Press the Run soft key in the display to return the Micro-Tech to the Run mode. 8. Run several zero calibrations to assess the repeatability of the readings. Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
If the R-Cal auto-span option (shown above) is not displayed, go to page B-5 to change the span calibration method. (For additional information about the Calibration menu, go to page B-22.) Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
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Micro-Tech cold-start procedure, will start counting down. When the counter reaches zero, the calibration is complete and the change-span screen appears. READY BATCH ALARM CALIB AUTOSPAN COMPLETE Change span? Error 0.01% 3-10 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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Record the span results for future reference. (The numbering below is continued from page 3-8.) Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 3-11...
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MENU 7. Press the Run soft key in the display to return the Micro-Tech to the Run mode. 8. Run several span calibrations to assess the repeatability of the readings. 3-12 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Check that all terminations are secure. Check to ensure the display, module, and keypad connectors are firmly seated in their connectors. Check that all jumpers are in their correct position. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
“Yes” each time to change the when there is an error, press the “No” button—as any additional tests are zero or span? for repeatability, which is a maintenance feature of calibrations. Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Six-wire load cell—with field sense leads. A load-cell signal failure is usually caused by one of the following. Overview Failed load cell Bad or incorrect wiring Failed A/D converter Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
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Weight at the load cell 103009 A/D Gross 2 mV/V Total load cell capacity Weight at the load cell 68673 A/D Gross 1.8 mV/V Total load cell capacity Weight at the load cell 61806 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Model 9101 Sense Jumpers shown Cell, No Sense below. See “Appendix A – Premium A/D Jumper Locations” for Model Leads 9201 jumper locations. Figure 4–1. Four-Wire Load-Cell, No Sense Leads Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
Six-Wire Load- six-wire load cells with field sense leads. Model 9101 Sense Jumpers Cell With Sense shown below. See “Appendix A – Premium A/D Jumper Locations” for Leads Model 9201 jumper locations. Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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4. Verify load-cell mV output at junction box. Disconnect load-cell signal wires from junction box. (terminals 22 and 23). Is load cell mV output within range of mV/V? If NO—Replace load cell. If YES—Load-cell circuitry is good. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
This section helps you troubleshoot the Micro-Tech’s analog Analog input/output circuitry. There are two types of optional analog output Input/Output printed-circuit board assemblies, as follows. Problems Populated (dual out and dual in) Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Analog input (IO Define Scroll 2). In addition, an analog output can be forced to a specific value in “Main Menu 3,” as follows. Test Scroll 5A (analog output #1). Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
If BAD—Replace either the analog board or the CPU board. Figure 4–4. Analog Troubleshooting—Confirm Voltage 2. Confirm analog output. Disconnect remote device(s). If GOOD—Proceed to “Confirm analog loop” (see step 3) If BAD—Replace analog board. 4-10 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
3. Confirm analog loop. If GOOD—Analog board is performing as expected. If BAD—A problem exist in either with the field wiring or in the remote device. Figure 4–6. Analog Troubleshooting—Confirm Loop Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 4-11...
Figure 4–7. Analog Troubleshooting—Verify Input 6. Verify output of source device. Disconnect field wires and measure mA (volt) output of remote device. If GOOD—Proceed to “Verify mA loop” (see step 7). 4-12 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
7. Verify mA loop circuit. Place mA meter in series with analog loop. If GOOD—Input circuit is good. If BAD—Replace analog output board. Figure 4–9. Analog Troubleshooting—Verify mA Loop Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 4-13...
2. Press the Test button, then press the down-arrow button until the Digital Output Test screen appears. READY BATCH ALARM CALIB - TEST SCROLL 4 - Dig output test Output #1 EDIT ON/OFF 4-14 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
If GOOD—Digital output circuitry is functioning as expected. If BAD—Proceed to “Ohm Opto22 fuse” (see step 3). 3. Ohm Opto22 fuse. Remove and ohm the Opto22 4-amp fuse. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 4-15...
LED indicate the appropriate logic condition? If GOOD—Replace the Opto22 output module. If BAD—Replace either the Opto22 output module or the Micro- Tech CPU board. Figure 4–10. Opto22 Troubleshooting—Output Module 4-16 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Inputs 1 and 2 are reserved for the speed input. 2. Voltage input. Measure source voltage input. If GOOD—Proceed to “View Opto LED” (see step 3). If BAD—Apply appropriate voltage to input terminals. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 4-17...
3. View Opto LED. With input voltage supplied, LED should be lit. If GOOD—Replace either the Opto22 input module or the Micro-Tech CPU board. If BAD—Replace the Opto22 input module. Figure 4–11. Opto22 Troubleshooting—Input Module 4-18 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Asterisks indicate an out-of-range span calculation. 1. Verify a load was applied to scale. Verify your set-up data. 2. Press the No button. 3. If you press the Yes button, a setting error-message is displayed. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 4-21...
The “No Speed Pulses” warning can occur during a number of No Speed Pulses procedures, as described below. While Doing a Zero or Span Calibration READY BATCH ALARM CALIB WARNING Belt stopped Calibration aborted EXIT 4-22 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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BATCH ALARM CALIB WARNING EQUIPMENT MAY START CONTINUE ABORT During certain set-up procedures, the user-configured safety interlocks may be affected by changing certain parameters, such as the digital input/output configurations. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J 4-23...
Hazard Declaration Form before returning anything to Thermo Fisher Scientific. For more information about contacting Thermo Fisher Scientific, see page 5-2. The Return Material Authorization (RMA) form you will need before returning your Micro-Tech to Thermo Fisher Scientific. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
4. Then contact Thermo Fisher Scientific by email, fax, or telephone— as described on the following page. WARNING. Major repairs and/or modifications to your Micro-Tech must be performed by Thermo Fisher Scientific personnel. Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Appendix A Additional Installation Information The following page shows a copy of a typical System Data Sheet for the System Data Micro-Tech. Sheet Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
1,000 feet. In addition, using the Partial method may be less accurate than using the Full method. Zero and span calibrations are the most accurate when using complete passes of the belt. Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
ALARM CALIB ACQUIRE TEST DUR Choose belt length measuring method FULL PARTIAL 2. Mark and measure a section of the belt. The section you mark must be longer than 200 feet. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
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Ent. len. between two marks on belt. Length EDIT ABORT 6. Press the Start button. READY BATCH ALARM CALIB Start belt. Press START when 1 mark passes reference. START ABORT A-10 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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COUNT ABORT DONE 9. After the last revolution has been counted, press the Done button. READY BATCH ALARM CALIB TEST DURATION Length = 600.0 ft Time = 360 sec EXIT Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J A-11...
1. Make a chalk mark on the belt. 2. Press the Acquire button and the following screen appears. READY BATCH ALARM CALIB ACQUIRE TEST DUR Choose belt length measurement method FULL PARTIAL A-12 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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Ent. len. of one belt revolution. Length ENTER ABORT CLEAR 5. Press the Start button. READY BATCH ALARM CALIB Start belt. Press START when 1 mark passes reference. START ABORT Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J A-13...
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1 rev COUNT ABORT DONE 8. After the last revolution is counted, press the Done button. READY BATCH ALARM CALIB TEST DURATION Length = 1000 ft Time = 360 sec EXIT A-14 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Reset Weight Factor 1. Press the Menu button twice to bring up “Main Menu 2.” READY BATCH ALARM CALIB MAIN MENU 2 Press MENU for more SCALE CALIB DISPLAY DATA DATA Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J A-15...
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% EDIT NEXT 4. Press the Next button and the Weights screen appears. READY BATCH ALARM CALIB - CAL DATA SCROLL 10 - Material FACTOR Weights x.xx % EDIT NEXT A-16 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Static Weight error. 1. Press the Menu button to bring up the “Main Menu 1” screen. READY BATCH ALARM CALIB MAIN MENU 1 Press MENU for more ZERO SPAN MATL Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J A-17...
The auto-span procedure determines the percent of scale weight span Auto Span error. 1. Add your test weight to the conveyor. READY BATCH ALARM CALIB AUTO SPAN Weights Apply weights then press START START EXIT A-18 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
4. When the Auto Span procedure is completed, the span percent-error is displayed. Record the results and note whether the error is positive or negative. Record Results READY BATCH ALARM CALIB AUTO SPAN COMPLETE Change Span? Error x.xx % Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J A-19...
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! ! 3. Press the Run button and the Micro-Tech Run screen reappears, as shown below. READY BATCH ALARM CALIB xxxxx.x Tons xxx.x Tph TOTALS A-20 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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% EDIT NEXT 6. Press the Next button and the Weights screen appears. READY BATCH ALARM CALIB - CAL DATA SCROLL 10 - Material FACTOR Weights x.xx % EDIT NEXT Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J A-21...
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Material FACTOR Weights x.xx % ENTER +/– CLEAR 8. Press the Run button and the Micro-Tech Run screen reappears, as shown below. READY BATCH ALARM CALIB xxxxx.x Tons xxx.x Tph TOTALS A-22 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Pull-down on TCLK_PSTCLK service personnel.) J5 Not Installed Jumper Setting Description (This jumper position must not be altered by either the user or by field Installed Enable bootloader program/erase service personnel.) A-28 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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J19 1-2 Installed Pins 1-2 Local Sense Channel 2 J20 1-2 Installed Pins 2-3 Remote Sense Channel 2 Not Installed Remote Sense Channel 2 Optional R-CAL resistor Channel 2 J22 Not Installed Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J A-29...
Opto22 Output Board. Eight (8) programmable outputs on the optional Digital I/O 8in/8out Board. Two of these boards may be installed for a total of sixteen (16) outputs. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J A-35...
This is an optional board with three inputs (inputs #3–5). Type: Current sourcing to common ground. Designed for dry-contact input. Rated: 24VDC, 5mA typical. Input function is assigned by user. Part number = 100785 A-36 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
32VDC In Module (G4IDC5) Input voltage range: 10-32VDC; 12-32VAC. Input current at maximum line: 25mA. Install in slots U1–U3 on the input board. Part number = 102999 Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J A-37...
Approximately 12 mA of current flows out of each input during contact closure. Output current sinking or sourcing is selectable thru a menu screen. Inputs are always current sourcing. Board Diagram Part number = 103017 A-40 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Capacitive load: No limit Field wiring: Connections are made to the terminal strip on end of the 4-20mA Output Board. Note that connector is removable for ease of termination. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J A-41...
This is an optional board. Install in one of the motherboard expansion Type B: Analog slots J10–J13. I/O Board Inputs Incline compensation Moisture compensation Outputs Rate Speed Load A-42 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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Optically isolated Isolated power source Output Range (mA) 0 to 20 mA +4 to 20 mA Voltage output by adding an internal dropping resistor. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J A-43...
R-Cal resistor. “Channel 1,” top connector has jumpers J14 and J15 that allow selection of either external excitation sense (6-wire LC hook-up) or internal excitation sense (4-wire LC hook-up). A-44 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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“loss-in-weight” applications. The standard board is hard-wired for 10 conversions per second. Altering the W2/W3 option jumpers allows software selection of the desired conversion rate, so do not change. Jumper Locations Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J A-45...
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3. Remove the field mating connector. Wire the connector per the supplied field-wiring diagram at the end of the manual. 4. Remove the hex head mounting screw from the connector end of the COMM board. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J A-47...
It is typically used to transfer I/O images between a main PLC and remote devices (sensors, actuators, transmitters, etc.). In this case, it will be used to transfer (read and write) blocks of data. A-48 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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Siemens that handles the interface between the Micro-Tech slave and the master. See page C-59 for details about the Profibus-DP option card. Board Diagram Part number = 102936 Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J A-49...
ZERO Calibration—Performs a zero calibration on your scale. SPAN Calibration—Performs a span calibration on your scale. MATERIAL Calibration—Allows you to calibrate your scale using materials of known weight. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
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Press MENU for more TEST This screen contains the following functions. DIAGNOSTICS Function—Allows you to view the speed signals, load-cell signals, and which version of the Micro-Tech software you are currently using. Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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Press MENU for more COMM A COMM A—This allows you to set the communication parameters for the COM A port on the Micro-Tech motherboard. Other communication parameters for option boards. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
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Micro-Tech calibrations. LINEARIZATION—Applies a factor to the span settings at multiple flow rates. Please see the following sections for more information about all Micro- Tech menus and functions. Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
MANUAL ZERO EDIT, EXIT, ADV (Password: Operator) Rate Zero # XXXXX MANUAL ZERO EXIT, ADV AZ Dev - Shows the difference between the new zero number and the Zero AZ Dev Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
1. Make sure the Micro-Tech Run screen is currently being displayed. READY BATCH ALARM CALIB 0.0 Tons 0.0 Tph TOTALS 2. Press the Menu button twice to bring up “Main Menu 2.” Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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- CALIB DATA SCROLL 1 - Calibration mode > R-Cal < CHOICE 5. Press the Choice button repeatedly until the method you want to use appears in the screen, as shown below. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
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Total test weight on scale 0.000 lbs EDIT Add up the total weight you added to the scale, press the Edit button, and use the keypad to enter the appropriate value. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
With the “Load WTS” option selected, the test weights are automatically loaded after you press the Start button. Wait for the test weights to be loaded, before proceeding to the next step. B-10 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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If the Error is greater than 0.50% there may be a problem. Press No and see the troubleshooting section for additional help. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J B-11...
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Chain or Weights before returning to normal operation. READY BATCH ALARM CALIB READY BATCH ALARM CALIB REMOVE weight REMOVE chain before returning to before returning to normal operation!! normal operation!! MENU MENU B-12 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Apply chain then press START AUTO SPAN Chain START, EXIT Run belt, then press START Remove Chains before returning to RUN, MENU normal operation! AUTO SPAN Weights START, EXIT, MANUAL Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J B-13...
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XXXX = R-CAL, CHAINS, before and the current simulated load method has Old factor % no material factor installed. New factor % MANUAL SPAN EDIT, EXIT Rate Span # B-14 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
1,200.00 tons on an independent reference scale. 1. In the Run screen, press the Menu button and “Main Menu 1” screen appears. READY BATCH ALARM CALIB MAIN MENU 1 PRESS MENU for more ZERO SPAN MATL Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J B-15...
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Run belt empty, then press START START MENU 4. Make sure that the belt is running empty, then press the Start button. READY BATCH ALARM CALIB Run quantity of Material over scale. CONTINUE B-16 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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Tons Ref. weight Known? Press the No button (meaning your reference weight is unknown) and the Run screen reappears. READY BATCH ALARM CALIB xxx.xx Tons xxx.x Tph TOTALS MATL Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J B-17...
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Tons Enter reference weight xxx.xx • ENTER CLEAR 11. Press the Enter button and the following screen appears. READY BATCH ALARM CALIB MAT’L CAL. COMP. Error xx.xx % Change span? B-18 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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Here is the Material Calibration menu table. Parameter Selection Description MAT’L CALIBRATION no, yes This scroll is only available when Linearization scroll 1 is set to Yes. 3 points linear. MAT’L CALIBRATION START, MENU Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J B-19...
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ZZZZ = New factor, Old factor Change factor? XXXX Matl FACTOR RUN, MENU, FACTOR XXXX = R-CAL, WTS, CHAINS Old factor New factor MAT’L CALIBRATION YES, NO Add reference weight to totals? B-20 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
This scroll is not applicable to the 9201. Max Scale 500 Tph (1 – Max Scale Capacity. Capacity 200000) Operating range 25 to 100%. Scales the analog ma output (Rate and Load). B-22 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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0.001, 50, 20, 10, 5, 2 Belt scale code # Enter code for Thermo Scientific scale models for default values entered in. Detail scrolls 4A-4O are dependent on the belt scale code and on the number of weigh idlers selected.
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Refer to label at end of load cell cable or the applications data sheet from Thermo. Load cell #1 res. 350.000 Ohms Signal bridge resistance of load cell #1. (10-2000) B-24 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Ent. len. between two (1 - 10,000 ft) marks on belt. Enter the number of (1 - 100 rev) Required belt revolutions to achieve belt revolutions to be minimum test time timed B-26 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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INVALID (0 - 120000) The base value for Autozero max deviation and Autozero Track max deviation. This value must be re-set to clear a Autozero or Autozero Track max deviation alarm. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J B-27...
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Mode is set to OIML or NONE, the Zero Ready scroll defaults to “No”. Whenever the Zero Ready scroll setting is changed an Audit Trail event is generated. (Password: Service.) B-28 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Protection choices = None (the default), Limited, or Protected. Increasing the protection level does not require a password. A Service password is required to access the None level of protection. An Operator Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J B-29...
2. The display will prompt for a password. Press the Edit key to enter the password. Press Enter when complete. READY BATCH ALARM CALIB - PROTECTION LEVEL - > PROTECTED < PASSWORD EDIT B-30 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Operator password and the variable or function requires the Service password instead, access is denied and the following screen is displayed. READY BATCH ALARM CALIB - SYSTEM PROTECTED - PLEASE ENTER SERVICE PASSWORD ___________ EDIT Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J B-31...
LIMITED – Operator functions and data are protected. All setup and calibration data are protected except zero calibrate. PROTECTED – The system is totally protected; process data can be read, but no changes are allowed. B-32 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
To remove a password, just press EDIT and then ENTER. (Password: Service.) Enter OPERATOR Enter Operator password to enable password protection. Up to eight characters long. It is strongly recommended you write down Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J B-33...
Here is the Test menu table. Test Menu Parameter Selection Description LAMP TEST START Keypad LED’s blink on and off. Internal test of START Testing ROM, RAM, and microprocessor E2PROM. B-34 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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(Password: Service.) Current output #2 4.00 mA (4-20) (0-20) (20-0) “ should be ____ (20-4) Current output #3 4.00 mA (4-20) (0-20) (20-0) “ should be ____ (20-4) Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J B-35...
Micro-Tech must be formatted with 512-byte data sectors. The default sector-size applied when a USB device is formatted in Microsoft Windows, is not necessarily 512 bytes, so a special procedure is required. B-36 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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NOTE. The maximum capacity of the USB device that can be used in the Micro-Tech, is 1 GB. Higher capacity devices (> 1GB) require special partitioning tools to enable formatting with 512-byte sectors. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J B-37...
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1. Press the USB button and the following screen appears. READY BATCH ALARM CALIB - START OF SCROLL - Use SCROLL keys to view selections. 2. Press the down-arrow button and the “USB configuration” screen appears. B-38 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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USB Configuration Archive settings SAVE RESTORE 1. Press the Save button and the following screens displays the progress of the save operation. READY BATCH ALARM CALIB USB Configuration Saving xx % Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J B-39...
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2. Press the Restore button and the following screens displays the progress of the restore operation. READY BATCH ALARM CALIB USB Configuration Restoring xx % B-40 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Ethernet Menu Next 2 Year Month Code See Year/Month Table Next 1 Day Code See Day Code Table Last 1 Report number Report number for the day - 1-9, A-Z Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J B-41...
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CODE CODE CODE CODE CODE YEAR YEAR YEAR YEAR YEAR Jan-2012 Mar-2014 May-2016 Jul-2018 Sep-2020 Feb-2012 Apr-2014 Jun-2016 Aug-2018 Oct-2020 Mar-2012 May-2014 Jul-2016 Sep-2018 Nov-2020 Apr-2012 Jun-2014 Aug-2016 Oct-2018 Dec-2020 B-42 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Current out range 4-20 mA, 20-0 mA, 20-4 mA, 0- 20mA Current out delay (0-300 sec) (0-10,000 ft) #1 ___ #2 ___ #3 ___ #4 ___ Current out (0-400 sec) Damping B-44 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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Moisture calib. Hi position. Then enter the angle of the conveyor in this scroll. Enter the percent moisture and corresponding moisture sensor voltage for the high moisture point into this scroll. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J B-45...
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Normally Open (NO) or Normally Shut down 0 NC Closed (NC) status of the input. Ready 0 NO By assigning a function to 0, the function is disabled. High load 0 NO B-46 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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Note: Only present when pulse width Totalizer output is defined. Type board 1 Source, Sink 8in8out Type board 2 Source, Sink 8in8out Clip detect mode Manual, Auto Clip detect length 1.0 ft (0.5-10) Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J B-47...
The system has detected an error on the RAM (random-access memory) checksum during the internal periodic test. The RAM is used to store variables and set up data. Replace the motherboard. 4. ROM Fail B-48 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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Sets an alarm based on a percentage of the Belt Speed Capacity. Low speed set 10% (0 - 105%) ___ ___ 10 sec (0 - 90 sec) 60 FPM (0 - 630 FPM) Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J B-49...
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ALARM, SHUT DOWN, AUTO Only present when Speed RES., NONE alarm is set to Yes. Low speed ALARM, SHUT DOWN, AUTO Only present when Speed RES., NONE alarm is set to Yes. B-50 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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ALARM, SHUT DOWN, AUTO Only present when Printer is RES., NONE selected for Protocol port #1, or a COMM board is installed. This message is displayed if the system has data to print Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J B-51...
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Load cell imbalance NONE, ALARM, SHUT DOWN, AUTO RES. Auto Zero Limit ALARM, SHUT DOWN, AUTO RES., NONE AZT step over limit ALARM, SHUT DOWN, AUTO RES., NONE B-52 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Description Baud rate port #1 9600, 19200, 110, 150, 300, 600, 1200, 2400, 4800 Set parity port #1 No Parity, even parity, odd parity Stop bits port #1 1, 2 Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J B-53...
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Half duplex delay 0 msec (0 - 50 msec) Note: This scroll is only available when a protocol other than Printer is selected for either Protocol port #1 or Protocol port #2. B-54 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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Display menu, without the scale division applied. "Displayed" shows the values as they would be shown on the Micro-Tech display with the scale division applied. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J B-55...
If the Micro-Tech detects a USB flash drive, the COM button is displayed, as shown below. READY BATCH ALARM CALIB PRINTER SCROLL Com # 1 no data Print SET UP PRINT B-56 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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3. Press the Print button to print the records you selected. READY BATCH ALARM CALIB - PRINT AUDIT TRAILS - Number of records to print xxx EDIT PRINT EXIT Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J B-57...
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(Password: Service.) Print interval 0 (0-59 min) This feature repeatedly prints a Total 0 (0-23 hours) report to the serial printer at the specified 0 (0-365 days) time interval. B-58 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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7 (0-24) X = ___ Y= ___ 1 (1-80) Position time 8 (0-24) X = ___ Y= ___ 1 (1-80) Position rate 9 (0-24) X = ___ Y= ___ 1 (1-80) Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J B-59...
Linearization function is not normally used with conveyor-belt scales. In Menu case of extreme instances where calibration at multiple flow rates may be required, please consult a Thermo Fisher Scientific technical representative. B-60 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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This scroll is for flow rate under 80%. Load ______ 0.00 Lb/Ft " Fact. ________ 1.000000 (0-1.5) LINEARIZ. #5 This scroll is for flow rate under 100%. Load ______ 0.00 Lb/Ft " Fact. ________ 1.000000 (0-1.5) Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J B-61...
50 feet (15 m). Modem capability. RS485/RS422—For point-to-point or multi-drop 4-wire bi-directional communications, maximum 4,000 feet (1,200 m). One additional communication board may be installed, as described later in this appendix. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
4-wire 2-wire multi-drop Transmit with hardware hand shake RCV terminated with 120 ohms pull-aside enable Wire to the J37 terminal block on the motherboard for the communication standard selected—RS-485 or RS-232C. Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Thermo Fisher Scientific declines any responsibility for any malfunction that may occur when connecting the instrument to devices of other manufacturers, unless tested and approved by Thermo Fisher Scientific. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
0 (no error). If not, it is set to 1. To know if the last variables sent have been stored, the Master checks (reads) the success flag contained in a read-only register. Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
In this particular case, the user is able to easily format the printout to fit into any pre-printed ticket or form, without the need of special software. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
NOTE. The maximum number of words the system can transfer is 41 per time. Requests of registers in excess of 41 are treated as errors and do not generate an answer. Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
See Alarm Table on page C-13. See I/O Table on page C-15.. The number of audit trails to print. Entered or downloaded by the user. An integer Number Of trials value 1 to 999. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J...
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Batch Preset Defines when the rate is lowered to increase batch accuracy. Batch Preact The set point of the pre-act for the current or the next Load Out. Entered or C-10 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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( 2 ) display ( 3 ) display ( 4 ) display ( 5 ) display ( 6 ) display ( 10 ) characters 19 and 20 from left of first row Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-11...
LED #2 Green; (Applies to the currently displayed scale) Ready; Label: READY LED #1 Green; (Applies to the currently displayed scale) Status(1) Cumulative Shut Down Cumulative Alarm Calibration Running Not Used C-12 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Status (4) Not Used Not Used Not Used Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-13...
SIGNAL Cell Fail 4 - (Channel 4) RAM fail ROM fail Speed Sensor Error HIGH LOAD High Load Scale # 1 High Load Scale # 2 LOW LOAD Low Load Scale # 1 C-14 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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Not Used Not Used Not Used Math Error Printer Error Communication Error Not Used Profibus Error ZERO LIMIT Zero Limit Scale #1 Zero Limit Scale #2 AZT OVER LIMIT STEP Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-15...
Not Used Not Used Not Used Not Used Not Used Not Used I/O Bits Register Description I/O (1) Not Used Not Used Not Used Input 5 - Digital Input Board C-16 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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Output 4 - Digital 8In/8Out Board #2 Output 3 - Digital 8In/8Out Board #2 Output 2 - Digital 8In/8Out Board #2 Output 1 - Digital 8In/8Out Board #2 I/O (4) Not Used Not Used Not Used Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-17...
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Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used I/O (7) Not Used Not Used C-18 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used I/O (10) Not Used Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-19...
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Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used C-20 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
See bit Confirm “Zero/Span” to save the calibration. Start the auto-zero function. Remote start zero speed signal See bit Confirm “Zero/Span” to save the (32) calibration. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-21...
The Host asks the slave unit for registers. SEND The Host sends registers to the slave. The choice between requesting or sending data is made using a specific code inside the message. Here are four examples. C-22 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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DESTINATION DB BYTE COUNT HI BYTECOUNT LO no CF all CPUs DATA MSB . . . DATA LSB → ← ← → ← HEADER HI HEADER LO NOT USED NUMBER ERROR Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-23...
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DESTINATION DW BYTE COUNT HI BYTE COUNT LO no CF all CPUs → ← ← → HEADER HI HEADER LO NOT USED NUMBER ERROR DATA LSB MAX 127BYTES DATA MSB C-24 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
( 16 ) 30 H display ( 17 ) 31 H display ( 18 ) 32 H display ( 19 ) 33 H display ( 20 ) 34 H Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-27...
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( 4 ) 52 H i_o ( 5 ) 53 H i_o ( 6 ) 54 H i_o ( 7 ) 55 H i_o ( 8 ) 56 H C-28 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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( 1 ) 74 H speed_capacity ( 2 ) 75 H load_cell_capacity ( 1 ) 76 H load_cell_capacity ( 2 ) 77 H high_rate_set ( 1 ) 78 H Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-29...
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( 1 ) 96 H zero ( 2 ) 97 H azt correction ( 1 ) 98 H azt correction ( 2 ) 99 H Zero Reference ( 1 ) 9A H C-30 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Example 1: Message of Data Query from Host (PC or PLC) to Micro-Tech (code 03H) Query address function add hi add lo n data hi n data lo crc16 lo crc16 hi Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-31...
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Host (PLC) Slave (Micro-Tech) → Address Function Add HI Add LO N Data HI N Data LO → ← Address Function Byte count Data MSB Data Data Data LSB ← C-32 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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Example 4: Host Wants to Write the Batch Setpoint Batch setpoint = 100.0 Tons Address of Micro-Tech (Slave) = 1 Host (PLC) Slave (Micro-Tech) → Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-33...
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Example 5: Message of Sending (only one word) from Host (PC or PLC) to Micro-Tech (code 06H) Query address function add hi add lo value hi value lo crc16 lo crc16 hi C-34 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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Example 6: Host Wants to Write the Batch Number Batch number = 0 Address of Micro-Tech (Slave) = 1 Host (PLC) Slave (Micro-Tech) → → ← ← Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-35...
Scale 1 Batch Preset Scale 1 Batch Preact Scale 1 AZT Correction Scale 1 Auto Zero Max Dev Scale 1 Total AZ % Scale 1 AZT step limit Scale 1 C-36 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Scale 2 This section provides details about the Allen-Bradley DF1 protocol. Allen-Bradley The DF1 is a proprietary protocol of Allen-Bradley. The protocol has been Description implemented according to Allen-Bradley’s “Reference Manual—Data C-38 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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PACKET OFFSET (LOW) PACKET OFFSET (HIGH) TOTAL TRANS (LOW) TOTAL TRANS (HIGH) ADDRESS OF DATA (FIRST BYTE) ADDRESS OF DATA (SECOND BYTE) ADDRESS OF DATA (THIRD BYTE) ADDRESS OF DATA (FOURTH BYTE) Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-39...
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This message is sent from the Host to the Micro-Tech to request a certain number of data. Host (PLC) Slave (Micro-Tech) → ADDRESS SLAVE → ADDRESS HOST ADDRESS SLAVE 4FH (COMMAND) TYPE DATA PARAMETER DATA LSB MSB . . . DATA LSB MSB ← C-40 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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ADDRESS OF DATA (FIRST BYTE) ADDRESS OF DATA (SECOND BYTE) ADDRESS OF DATA (THIRD BYTE) ADDRESS OF DATA (FOURTH BYTE) TYPE DATA PARAMETER DATA LSB MSB . . . DATA LSB MSB Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-41...
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If the message is incorrectly received, the Micro-Tech does not respond. The character 10H is doubled (sent two times), but it is computed once only in the BCC. C-42 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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Example 5: The Host Asks the Micro-Tech to Send Back the Batch Setpoint Setpoint = 200.5 Address of Slave = 01 Address of Host = 02 Host (PLC) Slave (Micro-Tech) → Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-43...
This is a future implementation and only simple data are available. The Micro-Tech will respond with a static home page, when the address “http://192.168.1.2” is entered in your browser window, as shown below. Figure C–1. Thermo Fisher Static Home Page C-50 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
3. Press the down-arrow button. The following default settings are displayed. IP address = 92.168.1.2 Mask address = 255.255.255.0 Gateway address = 192.168.1.1 (which is the usual address of the PLC or PC requesting data.) Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-51...
Batch_Setpoint REAL Batch_Preset REAL Batch_Preact REAL High_Rate_Set REAL Low_Rate_Set REAL High_Speed_Set REAL Low_Speed_Set REAL High_Load_Set REAL Low_Load_Set REAL Calibr_Error REAL TMR_1 TIMER WS_1:C AB:ETHERNET_MODULE:C:0 WS_1:I AB:ETHERNET_MODULE_INT_308 Bytes:I:0 WS_1:O AB:ETHERNET_MODULE_INT_120 Bytes:O:0 C-52 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
The ladder diagram for the PLC is shown on the following page Ladder Diagram Example Ladder Diagram Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-53...
An example of the Ethernet Module Properties information is shown Ethernet Module below. Properties Example Below is an example of the information in the General Tab. The General Tab Example information for your specific model Micro-tech will be different. C-54 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
On the Connection Tab (shown in the graphic below) the Requested Packet Connection Tab Interval (RPI) must be set to 100ms minimum. NOTE. The Requested Packet Interval (RPI) must be set to 100ms minimum. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-55...
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Scale 2 Free Space Scale 2 Free Space Scale 2 Free Space Scale 2 Free Space Scale 2 Free Space Scale 2 Free Space Scale 2 Free Space Scale 2 Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-57...
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Scale 2 Free Space Scale 2 Free Space Scale 2 Free Space Scale 2 Free Space Scale 2 Free Space Scale 2 Free Space Scale 2 Free Space Scale 2 C-58 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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High Rate Set Scale 1 Low Rate Set Scale 1 High Speed Set Scale 1 Low Speed Set Scale 1 High Load Set Scale 1 Low Load Set Scale 1 Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-59...
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Scale 2 Free Space Scale 2 Free Space Scale 2 Free Space Scale 2 Free Space Scale 2 Free Space Scale 2 Free Space Scale 2 Free Space Scale 2 C-60 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
FREE SPACE NOT USED NOT USED AZ Deviation FREE SPACE NOT USED NOT USED AZ Deviation FREE SPACE NOT USED NOT USED Zero Number FREE SPACE NOT USED NOT USED Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-61...
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NOT USED FREE SPACE Free Space High Speed Set NOT USED FREE SPACE NOT USED Low Speed Set NOT USED FREE SPACE NOT USED High Load Set NOT USED FREE SPACE C-62 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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FREE SPACE NOT USED NOT USED NOT USED FREE SPACE NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-63...
Figure C–3. Modbus Screen The Register Mapping of Modbus TCP/IP is the same as that of Modbus Register Mapping RTU. See page C-32. C-64 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
J10-J13 and that handles the interface between the Micro-Tech (slave) and the master. No hardware configuration jumpers or switches are present on the PROFIBUS-DP board. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-65...
Different types of cables are available on the market when assembling Wiring PROFIBUS networks. Standard Siemens PROFIBUS LAN cable number 6XV1 830-0AH10 is available from Thermo Scientific, part number 057415. Consult the Siemens PROFIBUS network manual for additional information relevant to wiring and available auxiliary devices (like a repeater).
After installing the board in one of the free slots (please see the Reference Set-Up Manual of the Micro-tech for details) the following screen appears: READY BATCH ALARM CALIB - SLOT #n CHANGED - Acquire new Configuration? Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-67...
In the next two scrolls, the operator can define independently the read and Buffer Dimension write buffer dimensions. READY BATCH ALARM CALIB - PROFIBUS SCROLL 2 - Read Buffer dim. EDIT The limits of values that can be set are the following: C-68 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Raw (not damped), damped, or in the same way that the data is displayed: READY BATCH ALARM CALIB - PROFIBUS SCROLL 4 - Variable selection >not damped< CHOICE Default: not damped Selection: not damped, damped, displayed Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-69...
Data are organized in registers collected in several block, some of them are Data “Read only” (RO) while others are “Write Only” (WO) block. Blocks are Organization identified by a number as below: C-70 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Stamp Integer See explanation below Data #1 May vary Value of the first register DATA …. ……….. …. Data #n May vary …. Value of the last register Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-71...
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DIAGNOSTICS message will be activated. REMARK: In a write operation, if the block identifier refers to a read block (0,1,2,3) only the header of the telegram is interpreted. The data are ignored. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-73...
This bit is set by the DP-Master (class 1), if the address in octet 4 is different from 255 and different from the own address. The DP-Slave sets this bit to zero. Bit 6: Diag.Prm_Fault C-74 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
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Slave cannot be reached over the line. If this bit is set, the diagnostic bits contain the state of the last diagnostic message or the initial value. The DP-Slave sets this bit to zero. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-75...
Commands to the Micro-Tech. Table C–11. WRITE BLOCK 100: Commands Register Offset Start Name Commands Last Key Pressed Set/Res Out # Set/Res Out # Set/Res Out # Set/Res Out # Set/Res Out # Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J C-77...
Load Cell Capacity Auto Zero Max Dev AZT step limit Belt Warm High Rate Set Low Rate Set High Speed Set Low Speed Set High Load Set Low Load Set C-78 Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific...
Mixed units A menu choice that allows the Micro- Tech to display a mixture of English and metric units. mV/V Millivolts per volt. A measure of the sensitivity of a load cell. Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual Rev J...
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