Antunes VCT-20 Owner's Manual
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Antunes VCT-20 Owner's Manual

Vertical contact toaster
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VCT-20/25/50
Vertical Contact Toaster
owner's manual
Manufacturing Numbers:
9200560, 9200600, 9200602, 9200606, 9200608,
9200609, 9200614, 9200616, 9200620, 9200622,
9200624, 9200625, 9200626, 9200628, 9200629,
9200630, 9200631, 9200632, 9200634, 9200637,
9200638, 9200639, 9200640
www.ajantunes.com
P/N 1010729 Rev. J 09/16

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Summary of Contents for Antunes VCT-20

  • Page 1 VCT-20/25/50 Vertical Contact Toaster owner’s manual Manufacturing Numbers: 9200560, 9200600, 9200602, 9200606, 9200608, 9200609, 9200614, 9200616, 9200620, 9200622, 9200624, 9200625, 9200626, 9200628, 9200629, 9200630, 9200631, 9200632, 9200634, 9200637, 9200638, 9200639, 9200640 www.ajantunes.com P/N 1010729 Rev. J 09/16...

  • Page 2: Table Of Contents

    The Model VCT-20 is equipped with not covered under warranty. an auxiliary heating system which provides additional heat to the buns.

  • Page 3: Service/Technical Assistance

    A.J. Antunes & Co. reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
  • Page 4 • This equipment should be serviced by quali- fied personnel only. Contact Antunes Technical • WARNING ELECTRICAL SHOCK HAZARD. Service for adjustment or repair. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR •...

  • Page 5: Specifications

    VCT-25 1760 14.7 (Assembly Only) 9200630 VCT-25 2600- 208-240 12.5-14.4 50/60 9200631 3460 VCT-25 2600- 208-240 12.5-14.4 50/60 9200638 3460 LS-30P, VCT-20 3200- 280-240 15.4-17.3 50/60 30 Amp., 120 VAC 9200560 4257 Straight Twist Lock P/N 1010729 Rev. J 09/16...

  • Page 6: Dimensions

    VERTICAL CONTACT TOASTER SPECIFICATIONS (continued) Dimensions 20-5/16" 10-3/4 3/4" (273.1 mm) (519.9 mm) (19.1 mm) 23-1/4" (590.5 mm) 22 11/16 555.8 mm) 9-3/4" (247.6 mm) 14-5/8" (371.5 mm) P/N 1010729 Rev. J 09/16...

  • Page 7: Installation

    3. Remove all packing materials and protective cov- Yellow Support erings from the unit and parts. NOTE: If any parts are missing or damaged, con- tact Antunes Technical Service IMMEDIATELY at 1-877-7854-392. Assembling the Unit 1. Remove the Heat Shield and the front and rear Conveyor Covers (Figure 1).

  • Page 8: Equipment Setup

    VERTICAL CONTACT TOASTER INSTALLATION (continued) IMPORTANT: Make sure Heat Shield is activating the conveyor interlock switch (see Figure 4). The conveyors will not rotate unless the heat shield is in place and interlock switch is activated (depressed). Lay sheet on a flat surface NOTE: Check the release sheet to make sure it is not caught in the conveyor.

  • Page 9: Operation

    VERTICAL CONTACT TOASTER OPERATION Operating Instructions 1. Set the Bun Thickness Adjustment Control knobs Bun Thickness to the desired settings (Figure 6). The recom- Adjustment Controls mended setting is 6. (see Figure 6) NOTE: After initial run of 4-6 buns, adjust controls Hi-Limit Reset according to the desired finished product.

  • Page 10: Maintenance

    VERTICAL CONTACT TOASTER MAINTENANCE WARNING Heat Shield Turn the unit off, disconnect the power source and allow the unit to cool down before performing any service or maintenance on the unit. Daily Release Sheet CLEANING THE ACCESSORIES 1. Turn the unit off, unplug the power cord, and allow the unit to cool for 30 minutes.

  • Page 11: Conveyor Belt Chains

    VERTICAL CONTACT TOASTER MAINTENANCE (continued) Conveyor Belt Chains Rotation MEASURING THE CONVEYOR BELT CHAINS Upper Yellow Support Rod 1. Facing the toaster, locate the approximate center- point of the Conveyor Chain. 2. Pull the Conveyor chain away from the edge of the toaster.

  • Page 12: Replacing Spring Tensioners

    VERTICAL CONTACT TOASTER MAINTENANCE (continued) REPLACING CONVEYOR BELT CHAINS NOTE: Be sure sprocket setscrew is positioned on the flat of the gear reducer shaft. Maintain the 3/16” 1. Remove the old Conveyor Belt chain as described dimension as shown in Figure 11. Apply Loctite previously on page 10.

  • Page 13: Troubleshooting

    120 Volts, 1750 Watts - 7.8 Ohms 208 Volts, 2550 Watts - 16.2 Ohms 230 Volts, 1900 Watts - 26.5 Ohms VCT-20 only. The auxiliary heaters are 144.2 Ohms at 208V/300 Watts. P/N 1010729 Rev. J 09/16...
  • Page 14 VERTICAL CONTACT TOASTER TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action Platen is hot and the Conveyor Toaster is installed incorrectly. Refer to the Installation and Operation sec- Belt chains are not rotating. tions of this manual for proper installation and operating procedures.
  • Page 15 Mark the drive motor sprocket and count the turns per minute. Correct drive motor speed is nine (9) turns per minute for VCT-20; three (3) turns per minute for VCT- 25; one (1) turn per minute for VCT-50. Defective Drive Chain or loose Check drive chain for kinks, broken or bent links or other sprocket.
  • Page 16 Mark the drive motor sprocket and count the turns per minute. Correct drive motor speed is nine (9) turns per minute for VCT-20; three (3) turns per minute for VCT-25; one (1) turn per minute for VCT- Product is getting stuck or...
  • Page 17 Mark the drive motor sprocket and count the turns per minute. Correct drive motor speed is nine (9) turns per minute for VCT-20; three (3) turns per minute for VCT-25; one (1) turn per minute for VCT- Conveyor Belt chain is loose,...
  • Page 18 2. Mark the drive motor sprocket and count the turns per minute. Correct drive motor speed is nine (9) turns per minute for VCT-20; three (3) turns per minute for VCT-25; one (1) turn per minute for VCT-50. Conveyor drive chain loose, Check drive chain for kinks, broken or bent links worn or broken.

  • Page 19: Wiring Diagram

    VERTICAL CONTACT TOASTER WIRING DIAGRAM Pictorial Wiring Diagram VCT-20 POWER WIRING DIAGRAM CORD NOTE: ALL WIRES TO BE 14 GA. AWM-105°C UNLESS OTHERWISE SPECIFIED. * 16 GA. TFE-200°C = 18 GA. AWM-105°C # 16 GA. AWM-105°C % 14 GA. TFE-200°C...

  • Page 20: Replacement Parts

    VERTICAL CONTACT TOASTER REPLACEMENT PARTS Parts Identification Interlock Switch Auxiliary Heater Auxiliary Heater (VCT-20 only) (VCT-20 only) Cover Plate Cover Plate (VCT-25 & (VCT-25 & VCT-50 only) VCT-50 only) Drive Chain Idler Sprocket Drive Sprocket Drive Sprocket Temperature Control Fan Blade...
  • Page 21 Bracket, Idler Sprocket 406P107* Cable Tie 0503589 Bracket, Motor Mounting 308P143* Nut, #8-32, “KEPS” 7000204 Drive Motor Kit, VCT-20 (Incl. #58) 310P103* Screw, #10-32 x 1/4” 400K150 Drive Motor Kit, VCT-50 (120V) (Incl. #58) 1 310P140* Washer, #10 400K151 Drive Motor Kit, VCT-50 (230V) (Incl. #58) 1...
  • Page 22 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) P/N 1010729 Rev. J 09/16...
  • Page 23 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) P/N 1010729 Rev. J 09/16...
  • Page 24 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) P/N 1010729 Rev. J 09/16 P/N 1010729 Rev. A 10/99...

  • Page 25: Optional Parts - Vct-25 & Vct-50

    VERTICAL CONTACT TOASTER OPTIONAL PARTS – VCT-25 & VCT-50 Item Part No. Description Qty. 7000236 Bun Feeder 7000238 Butter Wheel Kit P/N 1010729 Rev. J 09/16...

  • Page 26: Notes

    VERTICAL CONTACT TOASTER NOTES P/N 1010729 Rev. J 09/16...
  • Page 27 VERTICAL CONTACT TOASTER NOTES P/N 1010729 Rev. J 09/16...

  • Page 28: Limited Warranty

    LIMITED WARRANTY Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been con- structed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from electrical and mechanical defects for a period of one (1) year from date of purchase under normal use and service, and when installed in accordance with manufacturer’s recom-...

This manual is also suitable for:

Vct-25Vct-50

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