Lippe Lift T80 Assembly Manual
Inclined stair lift - chairlift
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Also See for T80:
- Operation manual (21 pages) ,
- Operating instructions manual (15 pages) ,
- Installation instructions manual (29 pages)
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Key word directory........................................................................................................... 1
Pre-conditions.................................................................................................................. 2
Transport and interim storage......................................................................................... 3
Setting supports .............................................................................................................. 3
Setting up track............................................................................................................ 4
Fastening of track supports.......................................................................................... 5
Example of upper and lower stopping points .............................................................. 6
Fastening of track wall (concrete (B25), steel, other).............................................. 7
Fastening of the Halfen track-wall............................................................................... 8
Rotate roller heads, drive the track to the platform......................................................... 9
Connect track parts with one another......................................................................... 10
Potential equalization....................................................................................................... 11
External command giver................................................................................................... 11
Loading devices................................................................................................................. 11
Set stopping points......................................................................................................... 13
Overrun fuse................................................................................................................. 14
Screwing of the roller sets............................................................................................ 14
Sensitive surfaces under the platform frame.................................................................... 15
Track paneling and fall protection............................................................................... 16
Shunt switch bar.......................................................................................................... 17
Concluding work and instruction of the operator ........................................................ 17
Disassembly...................................................................................................................... 18
Notes about disposal........................................................................................................
18
Appendix I: Maximal dimensions for assembly........................................................... 19
Appendix II: Free-standing supports (on the foundation).......................................... 20
Appendix II: Caught supports (on steps)................................................................... 20
Recommendation for pin selection KONSTANZ........................................................ 21
Loading forces................................................................................................................ 24
Installation manual Konstanz DC
1/25
Version 8.0
Last update: 2/15/10
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Summary of Contents for Lippe Lift T80
- Page 1 Key word Page Key word directory.......................…. 1 Pre-conditions......................….. 2 Transport and interim storage...................…… 3 Setting supports ......................… 3 Setting up track....................…….. 4 Fastening of track supports..................…. 5 Example of upper and lower stopping points .............. 6 Fastening of track wall (concrete (B25), steel, other)........………… 7 Fastening of the Halfen track-wall................….
- Page 2 Assembly manual for stair inclined lifts T80 The assembly may only be performed by qualified technical personnel! The following work may only be performed by qualified personnel: Assembly work Adjustment and setup work Maintenance work Malfunction search/removal Qualified personnel are persons who...
- Page 3 Check whether the on-site measures have been carried out (e.g. removal of the railing, chamfer beveling, removal of the opposite-lying hand rail, current laying etc.). In order to avoid damages, only the parts currently needed should always be unpacked. The unpacked parts of the installation should be temporarily stored on the foam which is delivered with them.
- Page 4 Position the platform in accordance with the assembly drawing and guide the lower track pipe into the lower roller set (Observe item 6 on page 9). Arrange the lower track pipe in accordance with the displayed sketch. Dimension Y is takes precedence over dimension Z. Dimension Z gives the dimension between the lower edge of the lower track pipe (which as a rule has a length of 1900 mm) and the level of the lower stop (floor).
- Page 5 Example of a support fastening Installation manual Konstanz DC 5/25 Version 8.0 Last update: 2/15/10...
- Page 6 Example of an upper and lower stopping point B: DIN6912-M12x20 8.8 (M=50Nm) B: DIN6912-M12x45 8.8 (M=50Nm) D: DIN127-B12 Installation manual Konstanz DC 6/25 Version 8.0 Last update: 2/15/10...
- Page 7 Example of a wall fastening Building substance Concrete (B25) Steel Other(Only in connection with threaded rod M12) Recommendation for dowel selection: category 3 ...additional fastening options on the next page I:DIN912-M12x50 8.8 (M=50Nm) B: DIN6912-M12x20 8.8 (M=50Nm) B: DIN6912-M12x45 8.8 (M=50Nm) D: DIN127-B12 Installation manual Konstanz DC 7/25...
- Page 8 Additional fastening options (to the wall) for the following building substances: Solid brick/Lime sand solid brick Recommendation for dowel selection: category 1 Holes 1-10 horizontal coring brick /vertical coring brick/lime sand ventilating brick Recommendation for dowel selection: category 5 Holes 1, 3, 4, 6, 8, 10 Building substance wood Recommendation for dowel selection: category 6 Holes 1-10...
- Page 9 Loosen the front paneling of the platform. Rotate the roller heads in accordance with the angle of elevation (of the flight of stairs). Position the platform so that the dimensions X, Y and Z given in the installation drawing are maintained for the track pipes which are inserted and fastened in the roller sets (e.g.
- Page 10 In case the track consists of more than one upper or lower track part, the track pieces should be joined as displayed below and fastened to the supports or the wall. This should be repeated until the entire track is mounted. The possibly protruding rail ends should be cut off. C: DIN6912-M12x20 8.8 (M=50Nm) E: DIN127 A12 H :DIN936-M12 8.8...
- Page 11 The rails should be connected with the potential equalization cable which is laid on site (inner construction: min. Cu 6mm², outer composition: min. Cu 10mm², or according to national directives). Potential equalization....The arrangement of the external control device must correspond to the requirements of the intended user, whether he sits, stands or is in a wheel chair.
- Page 12 Installation manual Konstanz DC 12/25 Version 8.0 Last update: 2/15/10...
- Page 13 11.) The stopping points should be set up as displayed below and on the next page. For this purpose, bring the platform into the desired position and mark the corresponding positions of the operator end switch on the top roller set, and the unlocking lobe on the lower roller set. The presetting occurs by attaching the corresponding angle bracket to the rails.
- Page 14 Overrun Dimension X 12.) In the shortest possible distance from the upper sprocket, an auxiliary overrun fuse must be mandatorily attached behind the upper end position, as displayed above. The overrun fuse must be attached without distances to the drive rod. 13.) The emergency end switch curve should be positioned so that in the case of an adjacent drive roller on the overrun fuse, the emergency end switch is activated (opened).
- Page 15 14a) If the platform on the rail can be driven a bit upwards, then attach the contact strip to the underside of the frame. This cannot yet be attached at the factory, since it would otherwise be damaged during transport. As soon as the platform is accessible from beneath, attach the contact strip as displayed below.
- Page 16 15.) In case a track paneling is planned, or must be attached, this should be attached as displayed below. In the case of the track paneling the upper edge of the plexi-glass paneling should lie approx. 150 mm (direct dimension) above the upper edge of the rail. The corresponding holes for the screw M6 must be drilled on site.
- Page 17 16.) The dimension X (dimension between the position of the bypass switch in the respective stopping point and the start of the plastic strip) must not exceed 10cm; we recommend 6 to 8 cm. The bypass switch strip is as standard fastened to the entire length of the lower rail part. The cutouts (dimension X) should be added on location.
- Page 18 The disassembly of a stairwell inclined elevator Konstanz 1.) Drive the load carrying equipment into the lowest position. 2.) Disassemble the electrical components (external control device, loading devices). 3.) Remove front paneling (establish access to the main switch, brake and hand wheel) 4.) Set the main switch to OFF.
- Page 19 Appendix 1 Max. 600mm Installation manual Konstanz DC 19/25 Version 8.0 Last update: 2/15/10...
- Page 20 Appendix II On the foundation Reccomendation for pin selection: Category 4 On steps Reccomendation for pin selecton: Category 3 (This support type must be intercepted on top) Installation manual Konstanz DC 20/25 Version 8.0 Last update: 2/15/10...
- Page 21 Reccomendations for pin selecton KONSTANZ By reason of the constructive conditions (e.g. Plaster, tile, pavement on the actual building substance) it is partially necessary to use differing usage lengths of the respective pins. Other pin types and/or pin classes may be used here without doing anything else. The most important data: Fastening plate Building...
- Page 22 Inner area Outer area Designation Art.-No. Designation Art.-No. (Company [mm] [mm] [Nm] (Company [mm] [Nm] Fischer) Fischer) Pin category 2 FAZ II 10/ 10 094981 60 FAZ II 10/ 10A4 501403 60 FAZ II 50/ 10 094984 60 FAZ II 10/ 50A4 501409 60 Pin category: 3 FAZ II 12/ 10...
- Page 23 Pin category: 5 Connection element (for the inner area) FIS (V, VW or VS) (approx.. 20ml per anchor rod,) + FIS H 18x130/200 K + FIS A M12 x XX Designation Art.-No. (Company Fischer) [mm] [mm] [Nm] FIS A M12 x 160 090284 FIS A M12 x 180 090285...
- Page 24 Loading forces for Konstanz Support with two clampings Catch case [KN] 2000mm 4000mm Loading forces for Konstanz Support with a clamping Catch case [KN]; [KNm] Installation manual Konstanz DC 24/25 Version 8.0 Last update: 2/15/10...
- Page 25 Loading forces for Konstanz Wall fastening 500 500 Catch case [KN] Installation manual Konstanz DC 25/25 Version 8.0 Last update: 2/15/10...