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Lippe Lift T80 Installation Instructions Manual

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Download this manual See also: Operating Manual
Index of keywords in the installation instructions
Keyword
Index of keywords
Safety instructions and qualification
Prerequisites
Transport and temporary storage
Positioning the supports
Rotating the roller heads
Aligning the track and inserting the platform
Fastening the track supports
Fastening the track to the wall (concrete (C25), steel, other)
Fastening the supports
Adjusting the stations
Fastening the contact strip to the underside of the frame
Assembling supports from several parts
Connecting track sections together
Driving through the first track sections
Assembling the remaining track sections
Adjusting the remaining stations
Attaching the battery charger
Attaching the potential equaliser
Attaching the external command unit
Attaching the anti-falling device
Attaching the rear cover
Final work and instruction of the user
Special case: Non-contact of the carriage with the floor
Disassembly
Disposal instructions
Appendix I: Maximum dimensions for the installation
Appendix II: Fastening the track to the wall (perforated bricks)
Appendix II: Fastening the track to the wall (solid bricks)
Appendix II: Fastening the track to the wall (wood)
Appendix III: Support with additional fastening point up to upper track tube
Appendix III: Free-standing support (on foundation)
Appendix III: Free-standing support (on steps)
Appendix IV: Selection of connecting elements
Load forces
Installation instructions T80 PL/STG
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Summary of Contents for Lippe Lift T80

  • Page 1 Appendix III: Support with additional fastening point up to upper track tube Appendix III: Free-standing support (on foundation) Appendix III: Free-standing support (on steps) Appendix IV: Selection of connecting elements Load forces Installation instructions T80 PL/STG 1 / 29 Version: 11.0.6 (02/2010)
  • Page 2 Installation instructions for T80 inclined stair lifts The installation is to be carried out by qualified technical personnel only! The following work may only be carried out by qualified personnel: Installation Adjustments and settings Maintenance work Fault finding/rectification Qualified personnel are persons who...
  • Page 3 Important !! It is essential to pay attention to Appendix I on page 19 ! Rotate the roller heads to match the angle of inclination of the track. α α α Installation instructions T80 PL/STG 3 / 29 Version: 11.0.6 (02/2010)
  • Page 4 Push the end caps onto the track tubes before the lower track tube rests on the floor. The track must be inserted so far that it rests on the floor (D). Installation instructions T80 PL/STG 4 / 29 Version: 11.0.6...
  • Page 5 ☺ Installation instructions T80 PL/STG 5 / 29 Version: 11.0.6 (02/2010)
  • Page 6 B: DIN 127-B8 It is essential to pay C: DIN 433-8.4-St attention to Appendix D: DIN 9021-8.4 1 on page 22 ! E: DIN 933-M8x20 8.8 (M=35Nm) F: DIN 933-M10x30 10.9 (M=60Nm) Installation instructions T80 PL/STG 6 / 29 Version: 11.0.6 (02/2010)
  • Page 7 The positioning of the grub screw is system- specific and must be decided on site. Installation instructions T80 PL/STG 7 / 29 Version: 11.0.6 (02/2010)
  • Page 8 Axis spacing for the connecting element: 120 mm Recommended dowel selection: category 3 adhere with thread locking compound Md=40 Nm A: DIN7991-M8x20 8.8 Md=35 Nm B: DIN933-M8x16 8.8 Md=35 Nm C: DIN9021-8.4 Installation instructions T80 PL/STG 8 / 29 Version: 11.0.6 (02/2010)
  • Page 9 The supports (in the case of support mounting) must additionally be fastened to the stair stringer or to the wall (if possible). Cut off any excess mounting material. See Appendix III Installation instructions T80 PL/STG 9 / 29 Version: 11.0.6...

  • Page 10: Normal Version

    Adjust the lower station (operating limit switches, bolt curves (if fitted)). with intermediate Normal version station switch (View from the rear) Installation instructions T80 PL/STG 10 / 29 Version: 11.0.6 (02/2010)
  • Page 11 As soon as the platform is accessible from underneath, the contact strip is as to be attached as shown below. The necessary fixing items are contained in a clear plastic bag adhered to the contact strip. Installation instructions T80 PL/STG 11 / 29 Version: 11.0.6...
  • Page 12 (see page 13). The new track section is to be fastened to the support or to the wall. Installation instructions T80 PL/STG 12 / 29 Version: 11.0.6...
  • Page 13 If the track part has kinks or curves, then the flat bar sometimes has to be inserted into the halfen rail from below, or the flat bar is replaced by halfen nuts (square nuts). Installation instructions T80 PL/STG 13 / 29 Version: 11.0.6...
  • Page 14 (a function test is possible only if the carriage is in the charging station with its charging contacts). The battery charger should be mounted as far as possible in such a way that the user can easily see it. Installation instructions T80 PL/STG 14 / 29 Version: 11.0.6...
  • Page 15 Installation instructions T80 PL/STG 15 / 29 Version: 11.0.6 (02/2010)
  • Page 16 In the case of external command units that are connected to one another, the cables are to be laid in a cable duct or a conduit. Installation instructions T80 PL/STG 16 / 29 Version: 11.0.6 (02/2010)
  • Page 17 16.) Mount the lower tube if necessary or intended. It is furthermore possible to use halfen rails on the straight track sections instead of lower tubes. These are fastened with normal side mounts to the supports. Installation instructions T80 PL/STG 17 / 29 Version: 11.0.6...
  • Page 18 The safety device to prevent reaching through is clamped tight using brackets. The Plexiglas panels, which are already cut to size, are numbered sequentially on the protective film (starting from the bottom). Installation instructions T80 PL/STG 18 / 29 Version: 11.0.6 (02/2010)
  • Page 19 Complete the installation report in detail and send it to the manufacturer’s 24.) customer service department. Installation instructions T80 PL/STG 19 / 29 Version: 11.0.6 (02/2010)
  • Page 20 This causes the carriage to move downwards (see also item 5 page 4). Insert the carriage from above 26.) After that, continue with items 7 to 22. Installation instructions T80 PL/STG 20 / 29 Version: 11.0.6 (02/2010)

  • Page 21: Disposal Instructions

    Disassembly of a T80 inclined stair lift Drive the carriage to the lowest station. Dismount the electrical components (external command unit, battery chargers). Remove the front cover (to gain access to the main breaker, brake and hand wheel) Set the main breaker to OFF.
  • Page 22 Appendix I Maximum dimensions for the installation of a T80 inclined stair lift: d= 14 mm  X= max. 50 mm d= 25 mm  X= max. 120 mm Y= max. 1100 mm Z= max. 350 mm Installation instructions T80 PL/STG 22 / 29 Version: 11.0.6...
  • Page 23 Drill hole diameter for connecting element: 18 mm Axis spacing for connecting element: 100 mm and 110 mm Recommended dowel selection: category 5 DIN7991-M8x20 8.8 adhere with thread locking compound Md= 40 Nm Installation instructions T80 PL/STG 23 / 29 Version: 11.0.6 (02/2010)
  • Page 24 Drill hole diameter for connecting elements: 12 mm Axis spacing for connecting elements: 100 mm and 110 mm Recommended dowel selection: category 1 DIN7991-M8x20 8.8 adhere with thread locking compound Md= 40 Nm Installation instructions T80 PL/STG 24 / 29 Version: 11.0.6 (02/2010)
  • Page 25 Drill hole diameter for connecting element: 7.5 mm Axis spacing for connecting element: 75 mm Recommended dowel selection: category 6 DIN7991-M8x20 8.8 adhere with thread locking compound Md=40 Nm A: DIN933-M8x16 8.8 Md=35 Nm B: DIN9021-8.4 Installation instructions T80 PL/STG 25 / 29 Version: 11.0.6 (02/2010)
  • Page 26 Axis spacing for connecting elements: area A: 190 mm / area B: 100 mm Recommended dowel selection: see below for category Area Building fabric Concrete Other 1 or 5 1 or 5 Installation instructions T80 PL/STG 26 / 29 Version: 11.0.6 (02/2010)
  • Page 27 Recommended dowel selection: category 4 On foundation On steps Drill hole diameter for connecting elements: 15 mm : 100 mm Axis spacing for connecting elements Recommended dowel selection: category 3 Installation instructions T80 PL/STG 27 / 29 Version: 11.0.6 (02/2010)
  • Page 28 - Area of use (interior area, exterior area, humid rooms, aggressive environmental influences (closeness to the sea, swimming pools), etc.) - Permitted area of use of the respective connecting elements Fastening forces for T80 Support with two restraints Storey ceiling or...
  • Page 29 Fastening forces for T80 Support with one restraint Normal operation Case of arrest Remarks [KN]; [KNm] [KN]; [KNm] 9.00 4.48 3.80 Only in the case of arrest 2.85 Fastening forces for T80 Wall fastening Normal operation Case of arrest Remarks...