Installing The Engine; Installing The Shift Pedal - Yamaha XT250X Service Manual

EAS23720

INSTALLING THE ENGINE

1. Install:
Engine assembly "1"
G
Engine mounting bolt (rear upper side)"2"
G
Engine mounting bolt (rear lower side)"3"
G
Down tube "4"
G
Down tube bolt (Rear)"5"
G
Down tube bolt (Front)"6"
G
Engine mounting bolt (front lower side)"7"
G
Engine mounting bolts (front upper side)"8"
G
Left engine bracket "9"
G
Right engine bracket "10"
G
Engine bracket bolt "11"
G
Engine mounting bolt (upper side)"12"
G
NOTE:
The bolts and nuts must be tightened temporari-
ly in this stage.(Temporarily tighten)
10
9
11
1
6
4
2. Tighten:
Engine mounting nut (rear upper)
G
Engine mounting nut (rear upper)
60 Nm (6.0 m•kg, 43 ft•lb)
Engine mounting nut (rear lower)
G
Engine mounting nut (rear lower)
60 Nm (6.0 m•kg, 43 ft•lb)
Down tube nut (rear)
G
Down tube nut (rear)
60 Nm (6.0 m•kg, 43 ft•lb)
11
2
12
3
5
8
7
ENGINE REMOVAL
Down tube nut (front)
G
Down tube nut (front)
60 Nm (6.0 m•kg, 43 ft•lb)
Engine mounting nut (front upper)
G
Engine mounting nut (front up-
per)
60 Nm (6.0 m•kg, 43 ft•lb)
Engine mounting nut (front upper)
G
Engine mounting nut (front up-
per)
60 Nm (6.0 m•kg, 43 ft•lb)
Engine bracket nut
G
Engine bracket nut
44 Nm (4.0 m•kg, 32 ft•lb)
Engine mounting nut (upper)
G
Engine mounting nut (upper)
60 Nm (6.0 m•kg, 43 ft•lb)
EAS3C51004

INSTALLING THE SHIFT PEDAL

1. Install:
Shift pedal assembly "1"
G
Shift pedal bolt
30 Nm (3.0 m•kg, 22 ft•lb)
Shift arm bolt
10 Nm (1.0 m•kg, 7.2 ft•lb)
NOTE:
Align mark "a" of the shift shaft with mark "b" of
the shift arm.
2. Adjust:
Shift pedal position
G
NOTE:
Loosen the lock nut "1" and turn shift rod "2" so
that height "a" from the footrest to the shift pedal
top face comes within 16 to 22 mm (0.63 to 0.79
5-4
a
b
1