Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the...
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 OPERATION AND IMPORTANT Tires ..........6-19 Location of important labels .....1-5 RIDING POINTS........5-1 Spoke wheels ....... 6-21 Starting and warming up a cold Accessories and replacement DESCRIPTION ........2-1 engine .......... 5-1 parts ........... 6-22 Left view ...........2-1 Starting a warm engine ....
TABLE OF CONTENTS Battery ...........6-32 YAMAHA EXTENDED SERVICE Replacing the fuse ......6-33 (Y.E.S.) ........9-9 Replacing the headlight bulb ..6-34 Replacing the tail/brake light bulb ..........6-35 Replacing a turn signal light bulb ..........6-36 Supporting the motorcycle .....6-37 Front wheel ........6-37 Rear wheel ........6-38...
SAFETY INFORMATION EAU10311 TIONS. motorist’s blind spot. Many accidents involve inexperi- MOTORCYCLES SINGLE Safe riding enced operators. In fact, many op- TRACK VEHICLES. THEIR SAFE Always make pre-operation erators who have been involved in USE AND OPERATION ARE DEPEN- checks. Careful checks may help accidents do not even have a cur- DENT UPON THE USE OF PROPER prevent an accident.
Modifications made to this motorcycle juries. The use of a safety helmet is the not approved by Yamaha, or the re- When loading within this weight limit, single most critical factor in the preven-...
SAFETY INFORMATION Cargo accessory weight stallation and use of non-Yamaha the motorcycle due to aerody- should be kept as low and close to accessories. Use extreme caution namic effects. Wind may at- the motorcycle as possible. Make when selecting and installing any ac-...
SAFETY INFORMATION refueling. a flammable source (e.g., a ker- Take care not to spill any gaso- osene heater, or near an open line on the engine or exhaust flame), otherwise it could catch system when refueling. fire. Never refuel while smoking or in When transporting the motorcycle the vicinity of an open flame.
SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
SAFETY INFORMATION 1 California only CARB. FROM FUEL TANK CANISTER TO ATMOSPHERE 3TT-21668-00 4YN-21686-00 WARNING BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER’S MANUAL AND ALL LABELS. ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protective clothing. 5GK-2118K-00...
SAFETY INFORMATION WARNING This unit contains high pressure nitrogen gas. Mishandling can cause explosion. Read owner's manual for instructions. Do not incinerate, puncture or open. 4AA-22259-80...
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 the engine stalls. 2. Push the key in from the “OFF” po- Main switch/steering lock sition, and then turn it to “LOCK” while still pushing it. EAU10660 3. Remove the key. All electrical systems are off. The key To unlock the steering can be removed.
INSTRUMENT AND CONTROL FUNCTIONS sure that the vehicle is stopped be- EAU10980 EAU11080 Indicator lights High beam indicator light “ ” fore turning the key to “OFF” or This indicator light comes on when the “LOCK”. high beam of the headlight is switched 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU44861 multi-function display will appear Multi-function display one after the other and then disap- EWA12311 pear, in order to test the electrical WARNING circuit. Be sure to stop the vehicle before To switch the speedometer and making any setting changes to the odometer/tripmeter displays be- multi-function display.
INSTRUMENT AND CONTROL FUNCTIONS “RESET” button together for at EAU12347 Right Handlebar switches least two seconds. 2. When the hour digits start flashing, Left push the “RESET” button to set the hours. 3. Push the “SELECT” button, and the minute digits will start flashing. 4.
INSTRUMENT AND CONTROL FUNCTIONS EAU12500 EAU12820 EAU12870 Clutch lever Shift pedal Horn switch “ ” Press this switch to sound the horn. EAU12660 Engine stop switch “ ” Set this switch to “ ” before starting the engine. Set this switch to “ ”...
INSTRUMENT AND CONTROL FUNCTIONS EAU12890 EAU12941 EAUM1792 Brake lever Brake pedal Fuel tank cap To remove the fuel tank cap 1. Open the fuel tank cap lock cover. 2. Insert the key into the lock and turn it 1/4 turn clockwise. The lock will be released and the fuel tank cap can be removed.
INSTRUMENT AND CONTROL FUNCTIONS This indicates reserve. If you run out of EAU13600 EAU13970 Starter (choke) knob “ ” Seat fuel while riding, move the lever to this position. Fill the tank at the first oppor- To remove the seat tunity.
This shock absorber assembly is equipped with a spring preload adjust- ing ring. It is recommended to have a Yamaha dealer adjust the spring preload. How- ever, if you choose to make this adjust- ment yourself, obtain a special wrench 1.
Tightening torque: will result in poor damping per- Locknut: formance. 30 Nm (3.0 m·kgf, 21.7 ft·lbf) Always have a Yamaha dealer service the shock absorber. ECA10130 CAUTION: Always tighten the locknut against the adjusting ring, and then tighten...
Yamaha dealer check the system be- the operator in fulfilling the respon- fore riding. sibility of raising the sidestand be- fore starting off. Therefore, check this system regularly as described below and have a Yamaha dealer re- 3-12...
5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15593 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
Lubricate cable if necessary. Clutch 6-22 Check lever free play. Adjust if necessary. Make sure that operation is smooth. Check cable free play. Throttle grip 6-19, 6-28 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing.
Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners — Tighten if necessary. Instruments, lights, signals Check operation. — and switches Correct if necessary. Check operation of ignition circuit cut-off system. Sidestand switch 3-12 If system is defective, have Yamaha dealer check vehicle.
EAU15950 EAU32290 position, the neutral indicator light Starting and warming up a should be on, otherwise have a EWA10270 cold engine Yamaha dealer check the electrical cir- WARNING In order for the ignition circuit cut-off cuit. Become thoroughly familiar system to enable starting, one of the 4.
OPERATION AND IMPORTANT RIDING POINTS starter (choke) off. EAU16640 EAU16671 Starting a warm engine Shifting NOTE: Follow the same procedure as for start- The engine is warm when it responds ing a cold engine with the exception normally to the throttle with the starter that the starter (choke) is not required (choke) turned off.
OPERATION AND IMPORTANT RIDING POINTS the neutral position, do not the throttle, and at the same time, coast for long periods of time quickly pull the clutch lever in. with the engine off, and do not 5. Shift the transmission into second EAU16720 Recommended shift points tow the motorcycle for long dis-...
TRAINED AND EQUIPPED TO PER- wrench may be necessary to perform FORM THESE PARTICULAR SER- certain maintenance work correctly. VICES. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU17580 Periodic maintenance chart for the emission control system INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months...
Check the air cut-off valve, reed valve, and hose for dam- √ √ 9 * Air induction system age. Replace any damaged parts. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU32164 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months...
PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
Front and rear brake √ √ √ √ √ √ 24 * Check operation. switches Apply Yamaha chain and cable √ √ √ √ √ √ 25 * Control cables lube or engine oil SAE 10W-30 thoroughly. Check operation and free play.
Adjust headlight beam. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12 months.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18721 2. Unhook both projections at the Removing and installing the bottom of the cowling by pulling it cowling and panels downward, and then pull the cowl- The cowling and panels shown need to ing forward as shown. be removed to perform some of the maintenance jobs described in this chapter.
PERIODIC MAINTENANCE AND MINOR REPAIR by pulling it forward as shown. 1. Screw 1. Panel A 2. Collar 1. Panel A 3. Panel A 1. Panel B 1. Panel B 1. Screw Panel C 2. Collar To install the panel 3.
PERIODIC MAINTENANCE AND MINOR REPAIR then remove the panel as shown. 2. Install the seat. EAU19603 Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic mainte-...
1. Spark plug gap ating improperly. Do not attempt to diagnose such problems yourself. In- Spark plug gap: stead, have a Yamaha dealer check 0.6–0.7 mm (0.024–0.028 in) the vehicle. 2. Clean the surface of the spark plug 2. Check the spark plug for electrode...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU19681 EAU37802 NOTE: Canister (for California only) Engine oil and oil filter The engine oil should be between the element minimum and maximum level marks. The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the General periodic maintenance...
PERIODIC MAINTENANCE AND MINOR REPAIR 2. Place an oil pan under the engine bolt to drain the oil from the oil filter to collect the used oil. element. 3. Remove the engine oil filler bolt and drain bolt to drain the oil from the crankcase.
PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torques: Engine oil drain bolt: 20 Nm (2.0 m·kgf, 14.5 ft·lbf) Oil filter element drain bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf) 10. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler bolt.
PERIODIC MAINTENANCE AND MINOR REPAIR fication of “CD” or oils of a high- EAU44650 3. Pull the air filter element out. Replacing the air filter element er quality than specified. In 4. Insert a new air filter element into and cleaning the check hose addition, do not use oils labeled the air filter case as shown.
PERIODIC MAINTENANCE AND MINOR REPAIR 6. Install the seat. EAU41220 Cleaning the spark arrester The spark arrester should be cleaned To clean the air filter check hose at the intervals specified in the periodic 1. Check the hose on the side of the maintenance and lubrication chart.
Make sure to align the screw hole when adjustment. Therefore, carburetor ad- adjusted by a Yamaha dealer at the in- inserting the tailpipe. justments should be left to Yamaha tervals specified in the periodic mainte- dealer, who has the necessary profes- nance and lubrication chart.
To prevent this cle, note the following points regarding from occurring, the valve clearance the specified tires. must be adjusted by a Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart.
Because loading has an enormous nail or glass fragments in it, or if the impact on the handling, braking, sidewall is cracked, have a Yamaha performance and safety characteris- dealer replace the tire immediately. tics of your motorcycle, you should...
If any dam- ing the tires, should be left to a sign, otherwise the handling age is found, have a Yamaha Yamaha dealer, who has the characteristics of the vehicle dealer replace the wheel. Do not necessary professional knowl- cannot be guaranteed.
1. Loosen the locknut at the clutch le- parts manufactured by other compa- ver. nies, Yamaha cannot be held liable 2. To increase the clutch lever free for any consequences caused by play, turn the adjusting bolt in di- the use of items which have not rection (a).
5. Loosen the locknut further down system. If there is air in the hy- the clutch cable. draulic system, have a Yamaha 6. To increase the clutch lever free dealer bleed the system before 1. Locknut play, turn the adjusting nut in direc- operating the motorcycle.
EAU22270 EAU22390 indicator groove has almost disap- Adjusting the rear brake light Checking the front and rear peared, have a Yamaha dealer replace switch brake pads the brake pads as a set. The front and rear brake pads must be...
However, if the Observe these precautions: brake fluid level goes down sud- When checking the fluid level, denly, have a Yamaha dealer make sure that the top of the brake check the cause. fluid reservoir is level.
EAU22730 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the NOTE after the periodic mainte- if necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23022 ECA11110 Cleaning and lubricating the CAUTION: drive chain Do not use engine oil or any other lu- The drive chain must be cleaned and bricants for the drive chain, as they lubricated at the intervals specified in may contain substances that could the periodic maintenance and lubrica- damage the O-rings.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23142 bricated if necessary. Recommended lubricants: Checking and lubricating the Brake pedal: Recommended lubricants: brake and clutch levers Lithium-soap-based grease Brake lever: Shift pedal: Silicone grease Lithium-soap-based grease Brake lever Clutch lever: Lithium-soap-based grease Clutch lever The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu-...
2. While applying the front brake, If the sidestand does not move up push down hard on the handlebars and down smoothly, have a Yamaha several times to check if the front dealer check or repair it. fork compresses and rebounds smoothly.
If any damage is found or the front fork does not operate smoothly, Securely support the vehicle so that have a Yamaha dealer check or re- there is no danger of it falling over. pair it. 2. Hold the lower ends of the front fork legs and try to move them for- ward and backward.
Therefore, keep sparks, flames, cigarettes, etc., To charge the battery away from the battery and pro- Have a Yamaha dealer charge the bat- vide sufficient ventilation when tery as soon as possible if it seems to charging it in an enclosed have discharged.
If you do not have access to a EAU23502 Replacing the fuse CHILDREN. sealed-type (MF) battery charg- er, have a Yamaha dealer charge your battery. To store the battery 1. If the model will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place.
1. Headlight coupler 4. If the fuse immediately blows 2. Headlight bulb cover again, have a Yamaha dealer 4. Remove the headlight bulb holder check the electrical system. by turning it counterclockwise, and then remove the defective bulb.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU24202 Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. 1. Tail/brake light bulb 1. Turn signal light bulb 3. Insert a new bulb into the socket, 3.
EWA10820 wheel or performing other maintenance WARNING requiring the motorcycle to stand up- It is advisable to have a Yamaha right. Check that the motorcycle is in a dealer service the wheel. stable and level position before starting Securely support the motorcy- any maintenance.
Do not apply the brake after the EWA10820 wheel has been removed together WARNING with the brake disc, otherwise the It is advisable to have a Yamaha brake pads will be forced shut. dealer service the wheel. Securely support the motorcy- EAUW0230...
PERIODIC MAINTENANCE AND MINOR REPAIR caliper bracket by inserting the wheel axle from the right-hand side. NOTE: Make sure that the drive chain ad- justing plates are installed with the punched sides facing to the out- side and that the retainer on the swingarm is inserted into the slot in the brake caliper bracket.
Be ble. Rust and corrosion can develop Cleaning sure to consult a Yamaha dealer for even if high-quality components are ECA10771 CAUTION: advice on what products to use be- used.
MOTORCYCLE CARE AND STORAGE contact with strong or abrasive washing. ECA10790 cleaning products, solvent or CAUTION: thinner, fuel (gasoline), rust re- Do not use warm water since it in- After normal use movers or inhibitors, brake flu- creases the corrosive action of the Remove dirt with warm water, a mild id, antifreeze or electrolyte.
7. Wax all painted surfaces. NOTE: dry place and, if necessary, protect it 8. Let the motorcycle dry completely Consult a Yamaha dealer for advice on against dust with a porous cover. before storing or covering it. what products to use.
MOTORCYCLE CARE AND STORAGE “OFF”. install the spark plug and the [less than 0 °C (30 °F) or more 3. Drain the carburetor float chamber spark plug cap. than 30 °C (90 °F)]. For more in- by loosening the drain bolt; this will EWA10950 formation on storing the battery, WARNING...
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
1. Model label The model label is affixed to the frame behind panel A. (See page 6-9.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
CONSUMER INFORMATION EAU26611 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 25000 mi (41000 km) or 48 months 28000 mi (46000 km) or 54 months 31000 mi (51000 km) or 60 months...
CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that CUSTOMER’S RESPONSIBILITY under this Engine new Yamaha motorcycles will be free from defects in warranty shall be to: Displacement Period...
CUSTOMER SERVICE What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha The customer’s responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase.
This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
INDEX Accessories and replacement parts ..6-22 Front and rear brake pads, checking..6-24 Parking ............5-4 Air filter element and check hose, Front fork, checking......... 6-30 Part locations ..........2-1 replacing and cleaning ......6-16 Fuel ............3-7 Pre-operation check list......4-2 Fuel cock ...........
INDEX Turn signal indicator light ......3-2 Turn signal light bulb, replacing ....6-36 Turn signal switch ........3-4 Valve clearance ........6-19 Vehicle identification number ....9-1 Warranty, extended........9-9 Warranty, limited ........9-7 Wheel bearings, checking....... 6-32 Wheel (front) ........... 6-37 Wheel (rear) ..........
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2007.8–1.3×1 !