Yamaha XT250X Service Manual page 128

NOTE:
When assembling the front fork leg, be sure to
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replace the following parts:
Inner tube bushing
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Outer tube bushing
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Oil seal
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Dust seal
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Before assembling the front fork leg, make
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sure all of the components are clean.
1. Install:
Inner tube bushing "1"
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Damper rod "2"
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Rebound spring
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Spring "3"
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Spacer "4"
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Oil flow stopper "5"
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EC3C51002
CAUTION:
Allow the damper rod assembly to slide
slowly down the inner tube "6" until it ap-
pears from the bottom of the inner tube. Be
careful not to damage the inner tube.
3
4
5
2. Lubricate:
Inner tube's outer surface
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Recommended oil
Yamaha fork oil 15WT
3. Tighten:
Damper rod bolt "1"
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Damper rod bolt
18 Nm (1.8 m•kg, 13 ft•lb)
LOCTITE®204
Apply locking
TITE®)
NOTE:
While holding the damper rod assembly with the
damper rod holder "2" and T-handle "3", tighten
the damper rod assembly bolt.
New
6
1
New
2
agent (LOC-
4-44
Damper rod holder
90890-01460
T-handle
90890-01326
T-handle 3/8" drive 60 cm long
YM-01326
4. Install:
Outer tube bushing "1"
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Washer "2"
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(with the fork seal driver weight "3" and fork
seal driver attachment "4")
Fork seal driver weight
90890-01367
Replacement hammer
YM-A9409-7
Fork seal driver attachment (ø35)
90890-01369
Replacement 35 mm
YM-A9409-5
5. Install:
Oil seal "1"
New
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(with the fork seal driver weight "2" and fork
seal driver attachment "3")
ECA14220
CAUTION:
Make sure the numbered side of the oil seal
faces up.
NOTE:
Before installing the oil seal, lubricate its lips
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with lithium soap base grease.
FRONT FORK
New