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Read this manual carefully before operating this vehicle. OWNER’S MANUAL XT250P XT250PC LIT-11626-36-22 B1U-28199-14...
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EAU10045 Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your...
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Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.
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Important manual information EAU10134 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Table of contents Location of important labels... 1-1 Operation and important riding Adjusting the clutch lever free points..........6-1 play........... 7-21 Safety information ......2-1 Engine break-in ......6-1 Adjusting the brake lever free Starting the engine ......6-2 play........... 7-22 Description ........
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Consumer information ....10-1 Identification numbers ....10-1 Reporting safety defects....10-3 Motorcycle noise regulation..10-4 Maintenance record...... 10-5 YAMAHA MOTOR CORPORATION, U.S.A. 2020 AND LATER MODEL STREET & DUAL-PURPOSE MOTORCYCLE LIMITED WARRANTY ......10-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ........10-9...
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
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Location of important labels 1 California only Cold tire normal pressure should be set as follows. Up to 90 kg (198 Ibs) load FRONT : 125 kPa, ( 1.25 kgf / cm ), 18 psi REAR : 150 kPa, ( 1.50 kgf / cm ), 22 psi 90 kg (198 Ibs) maximum load...
Safety information EAU1031C Take a training course. Beginners • Use extra caution when you are should receive training from a cer- approaching passing tified instructor. Contact an autho- through intersections, since in- Be a Responsible Owner rized motorcycle dealer to find out tersections are the most likely As the vehicle’s owner, you are respon- about the training courses nearest...
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Safety information tice riding your motorcycle with both hands and keep both that covers your legs, ankles, and where there is no traffic until you feet on the passenger footrests. feet. The engine or exhaust sys- have become thoroughly famil- Never carry a passenger unless tem become very hot during or af- iar with the motorcycle and all of...
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Yamaha accessories, which are avail- to minimize imbalance or instabili- of the motorcycle is changed. To avoid able only from a Yamaha dealer, have the possibility of an accident, use ex- been designed, tested, and approved ...
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Safety information mended by Yamaha, even if sold and limit suspension travel, steering not recommended. installed by a Yamaha dealer. travel or control operation, or ob- Use caution when adding electri- scure lights or reflectors. cal accessories. If electrical acces- Aftermarket Parts, Accessories, •...
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Safety information Point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to pre- vent movement. Shift the transmission in gear (for models with a manual transmis- sion). ...
Instrument and control functions EAU10462 cally when the engine is started. To lock the steering Main switch/steering lock EAU10662 All electrical systems are off. The key can be removed. EWA10062 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will 1.
Instrument and control functions dealer check the electrical circuit. EAU53885 Multi-function display EWA12313 WARNING Be sure to stop the vehicle before making any setting changes to the multi-function display. Changing settings while riding can distract the operator and increase the risk of an accident.
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Instrument and control functions one after the other and then disap- display all the time, even if the trip- pear, in order to test the electrical meter (bottom) is not showing. circuit. In normal operation, when the “SE- To switch the speedometer and LECT”...
Right then release it to start the clock. code. If the display indicates such an error code, note the code number, and then have a Yamaha dealer check the vehi- cle. ECA11591 NOTICE If the display indicates an error code, the vehicle should be checked as soon as possible in order to avoid 1.
Instrument and control functions EAU12402 with the starter. See page 6-2 for start- EAU12823 Dimmer switch “ ” Clutch lever ing instructions prior to starting the en- Set this switch to “ ” for the high gine. beam and to “ ”...
Instrument and control functions EAU12876 EAU12892 EAU12944 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left The brake lever is located on the right The brake pedal is located on the right side of the motorcycle.
Instrument and control functions EAUM1794 EAU13213 Fuel tank cap Fuel Make sure there is sufficient gasoline in To remove the fuel tank cap the tank. 1. Open the fuel tank cap lock cover. EWA10882 WARNING 2. Insert the key into the lock and turn it 1/4 turn clockwise.
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EAU86100 recommended by Yamaha because it can cause damage to the fuel system Your Yamaha engine was designed to or vehicle performance problems. use regular unleaded gasoline. Confirm 1. Maximum fuel level ECA11401 the pump octane number [(R+M)/2 NOTICE 2.
Instrument and control functions EAU13972 EAU14283 Seat Helmet holder To remove the seat Remove the bolts, and then pull the seat off. 1. Seat holder 2. Projection 1. Helmet holder 2. Place the seat in the original posi- 2. Unlock. tion, and then tighten the bolts.
Distance A = 187.0 mm (7.36 in) 3. Tighten the locknut to the specified A special wrench is required to make torque. NOTICE: Always tighten this adjustment. See you Yamaha deal- the locknut against the adjust- 1. Locknut ing ring, and then tighten the 2.
Instrument and control functions flame or other high heat source. EAU15306 Yamaha dealer repair it if it does not Sidestand This may cause the unit to ex- function properly. The sidestand is located on the left side plode due to excessive gas of the frame.
Instrument and control functions EAU44895 Ignition circuit cut-off system This system prevents in-gear engine starts unless the clutch lever is pulled and the sidestand is up. Also, it will stop the running engine should the sides- tand be lowered while the transmission is in gear.
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The neutral switch may not be working. 6. Move the sidestand up. The motorcycle should not be ridden until 7. Pull the clutch lever. checked by a Yamaha dealer. 8. Shift transmission into gear. 9. Move the sidestand down. Does the engine stall? The sidestand switch may not be working.
• If necessary, add recommended oil to specified level. 7-13 • Check vehicle for oil leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. • Adjust if necessary. Front brake •...
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• Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 7-18, 7-28 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 7-27 •...
The vehicle can now be operated nor- there is a control or function you do not between 0 and 1600 km (1000 mi). For mally. understand, ask your Yamaha dealer. this reason, you should read the follow- ECA10271 NOTICE EWA10272 ing material carefully.
Do not start the engine if the engine trouble warning light remains on. ECA26710 NOTICE Do not continue to operate the vehi- cle if a warning light remains on. Have a Yamaha dealer check the ve- hicle. 3. Shift the transmission into the neu-...
Operation and important riding points EAU16675 ECA10262 the same time, release the clutch Shifting NOTICE lever slowly. 4. At the recommended shift points When shifting, press the shift shown in the following table, close pedal firmly until you feel the the throttle, and at the same time, gear shift is complete.
Operation and important riding points brakes to stop the motorcycle. EAU17214 Parking 3. Shift the transmission into the neu- When parking, stop the engine, and tral position when the motorcycle then remove the key from the main is almost completely stopped. The switch.
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– possibly leading to pending on the weather, terrain, geo- that is certified (if applicable). Yamaha death. See page 2-2 for more in- graphical location, and individual use, dealers are trained and equipped to...
However, a torque wrench and other tools are necessary to perform certain maintenance work correctly. If you do not have the tools or experi- ence required for a particular job, have your Yamaha dealer perform it for you.
From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12 months. Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU17582 Periodic maintenance chart for the emission control system...
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Periodic maintenance and adjustment INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months 24 months 30 months •...
Periodic maintenance and adjustment EAU32167 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months...
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Periodic maintenance and adjustment INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months 24 months 30 months •...
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Front and rear brake 25 * • Check operation. switches • Apply Yamaha cable lubricant or 26 * Control cables other suitable cable lubricant thoroughly. • Check operation.
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Periodic maintenance and adjustment EAU17653 Air filter • This model uses a disposable oil-coated paper element. This element cannot be cleaned with compressed air, doing so will only damage it. • Replace the air filter more frequently if you often ride in the rain or dusty conditions. ...
Periodic maintenance and adjustment EAU18724 2. Unhook both projections at the Removing and installing the bottom of the cowling by pulling it cowling and panels downward, and then pull the cowl- The cowling and panels shown need to ing forward as shown. be removed to perform some of the maintenance jobs described in this chapter.
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Periodic maintenance and adjustment 1. Panel A 1. Panel A 1. Panel A 2. Collar 3. Screw 1. Panel B 1. Panel B To install a panel Panel C 1. Screw 2. Collar Place the collar and panel in their origi- 3.
Periodic maintenance and adjustment then remove the panel as shown. 2. Install the seat. EAU19608 Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic mainte- nance and lubrication chart.
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0.6–0.7 mm (0.024–0.028 in) ating improperly. Do not attempt to diagnose such problems yourself. In- To install the spark plug stead, have a Yamaha dealer check 1. Clean the surface of the spark plug the vehicle. gasket and its mating surface, and 2.
Periodic maintenance and adjustment EAU19683 EAU3780C rial enters the crankcase. Canister (for California) Engine oil and oil filter element To check the engine oil level The engine oil level should be checked 1. After warming up the engine, wait regularly. In addition, the oil must be a few minutes for the oil level to changed and the oil filter element re- settle for an accurate reading.
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Periodic maintenance and adjustment minimum and maximum level marks. by removing the bolts. 4. If the engine oil is at or below the minimum level mark, remove the oil filler bolt and add oil. 1. Engine oil filler bolt 1. Oil filter element cover bolt 2.
Periodic maintenance and adjustment case. EAU85450 Why Yamalube YAMALUBE oil is a Genuine YAMAHA Using a funnel is recommended. Part born of the engineers’ passion and belief that engine oil is an important liq- 9. After checking the engine oil filler uid engine component.
Periodic maintenance and adjustment EAU44652 Replacing the air filter element and cleaning the check hose The air filter element should be re- placed at the intervals specified in the periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are riding in un- usually wet or dusty areas.
Periodic maintenance and adjustment EAU41222 carbon deposits from the spark ar- Cleaning the spark arrester rester portion of the tailpipe and in- The spark arrester should be cleaned side of the tailpipe housing. at the intervals specified in the periodic maintenance and lubrication chart.
This service must be performed when 1. Throttle grip free play the engine is cold. Throttle grip free play: 3.0–5.0 mm (0.12–0.20 in) Periodically check the throttle grip free play and, if necessary, have a Yamaha dealer adjust it. 7-18...
Operation of this vehicle with im- nail or glass fragments in it, or if the ger, cargo, and any accessories. proper tire pressure may cause se- sidewall is cracked, have a Yamaha vere injury or death from loss of dealer replace the tire immediately. EWA10512 control.
Periodic maintenance and adjustment begins to show crosswise lines, ageing. Old and aged tires shall be EAU21945 Spoke wheels have a Yamaha dealer replace checked by tire specialists to ascertain To maximize the performance, durabil- the tire immediately. their suitability for further use.
Periodic maintenance and adjustment on this model. EAU22038 clutch lever. Adjusting the clutch lever free 2. Loosen the locknut. play 3. To increase the clutch lever free Measure the clutch lever free play as play, turn the clutch lever free play shown.
3. Brake lever free play system. If there is air in the hy- 4. Rubber cover draulic system, have a Yamaha dealer bleed the system before Brake lever free play: operating the motorcycle. Air in 2.0–5.0 mm (0.08–0.20 in)
The front brake light switch should be The brake light is activated by switches brake pads serviced by a Yamaha dealer. connected to the brake lever and brake The front and rear brake pads must be pedal. Check that the brake light comes checked for wear at the intervals spec- on just before braking takes effect.
Periodic maintenance and adjustment peared, have a Yamaha dealer replace EAU22583 Rear brake Checking the brake fluid level the brake pads as a set. Before riding, check that the brake fluid is above the minimum level mark. EAU36721 Rear brake pads Check the brake fluid level with the res- ervoir in an upright position.
Insufficient brake fluid may al- EAU22734 EAU22762 Changing the brake fluid Drive chain slack low air to enter the brake sys- Have a Yamaha dealer change the The drive chain slack should be tem, reducing braking brake fluid every 2 years. In addition, checked before each ride and adjusted performance.
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[ECA10572] 2. Drive chain adjusting plate 3. Axle nut EAU74390 To adjust the drive chain slack 3. Tighten the axle nut to the speci- Consult a Yamaha dealer before ad- fied torque. justing the drive chain slack. 7-26...
If a cable is damaged wet areas. Service the drive chain as or does not move smoothly, have a follows. Yamaha dealer check or replace it. ECA10584 WARNING! Damage to the outer NOTICE housing of cables may result in in-...
In addi- pedals should be checked before each tion, the cable should be lubricated by a ride, and the pedal pivots should be lu- Yamaha dealer at the intervals speci- bricated if necessary. fied in the periodic maintenance chart. Brake pedal The throttle cable is equipped with a rubber cover.
EWA10732 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control.
The swingarm pivots must be lubricat- face and hold it in an upright posi- sion must be lubricated by a Yamaha ed by a Yamaha dealer at the intervals tion. WARNING! To avoid injury, dealer at the intervals specified in the...
[EWA10752] the periodic maintenance and lubrica- have a Yamaha dealer check or re- 2. Hold the lower ends of the front tion chart. If there is play in the wheel pair it. fork legs and try to move them for- hub or if the wheel does not turn ward and backward.
To charge the battery necessary. Electrolyte is poisonous and Have a Yamaha dealer charge the bat- 3. Fully charge the battery before in- dangerous since it contains sul- tery as soon as possible if it seems to stallation. NOTICE: When install-...
Periodic maintenance and adjustment ing the battery, be sure to turn EAU53906 Replacing the fuses the main switch off, then con- The main fuse and the fuse boxes, nect the positive lead before 1 2 3 which contain the fuses for the individu- connecting negative al circuits, are located behind panel C.
4. If the fuse immediately blows 2. Remove the headlight unit by re- cohol or thinner. moving the bolts. again, have a Yamaha dealer Do not use a headlight bulb of a check the electrical system. wattage higher than specified.
1. Remove the brake/tail light lens by inal position, and then install the removing the screws. bolts. 8. Install the cowling. 9. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Headlight coupler 2. Headlight bulb cover 4. Remove the headlight bulb holder by turning it counterclockwise, and 1.
Periodic maintenance and adjustment EAU24205 Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. 1. Brake/tail light bulb 1. Turn signal light bulb 3. Insert a new bulb into the socket, 3. Insert a new bulb into the socket, push it in, and then turn it clock- push it in, and then turn it clock- wise until it stops.
Periodic maintenance and adjustment EAU24351 frame in front of the rear wheel or under EAU24361 Supporting the motorcycle Front wheel each side of the swingarm. Since this model is not equipped with a centerstand, follow these precautions EAU56422 when removing the front and rear wheel or performing other maintenance To remove the front wheel requiring the motorcycle to stand up-...
Periodic maintenance and adjustment 3. Remove the axle nut and the EAU25081 Tightening torque: Rear wheel washer. Axle nut: 4. Pull the wheel axle out. 85 N·m (8.5 kgf·m, 63 lb·ft) EAU56763 5. Remove the washer, spacers and 7. Push down hard on the handlebar the wheel.
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Periodic maintenance and adjustment inserting the wheel axle from the right side. Make sure that the drive chain ad- justing plates are installed with the punched sides facing to the out- side and that the retainer on the swingarm is inserted into the slot in the brake caliper bracket.
However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
Be wheel bearings, brakes, trans- of many components. Washing, clean- sure to consult a Yamaha dealer for mission seals and electrical de- ing, and polishing will also give you a advice on what products to use be- vices.
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Motorcycle care and storage Before washing such as underseat storage com- ter. Be sure to remove all deter- 1. Park the vehicle out of direct sun- partments. gent residues, as they can be light and allow it to cool. This will 2.
Motorcycle care and storage operating the vehicle. Apply sprays and wax sparing- EAU84440 [EWA20651] Storage 5. Treat rubber, vinyl, and unpainted ly. Wipe off excess afterwards. Always store the vehicle in a cool, dry plastic parts with a suitable care EWA20660 place.
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Motorcycle care and storage perform any outstanding mainte- into the spark plug bore. month in order to prevent the tires nance. c. Install the spark plug cap onto from becoming degraded in one 2. Follow all instructions in the Care the spark plug, and then place spot.
2150 mm (84.6 in) Fuel tank capacity: Overall width: 8.2 L (2.1 US gal, 1.8 Imp.gal) (XT250PC) 805 mm (31.7 in) 9.6 L (2.5 US gal, 2.1 Imp.gal) (XT250P) Overall height: Fuel reserve amount: 1160 mm (45.7 in) SAE viscosity grades: 1.8 L (0.48 US gal, 0.40 Imp.gal)
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Specifications Rear tire: Headlight: Type: Bulb type: With tube Halogen bulb Size: Bulb wattage: 120/80-18M/C 62P Headlight: Manufacturer/model: H4, 60.0 W/55.0 W BRIDGESTONE/TW-302F Brake/tail light: Loading: 27.0 W/8.0 W Maximum load: Front turn signal/position light: 186 kg (410 lb) 27.0 W/8.0 W (Total weight of rider, passenger, cargo and Rear turn signal light: accessories)
These identification numbers are need- EAU26401 Vehicle identification number ed when registering the vehicle with the authorities in your area and when or- dering spare parts from a Yamaha dealer. VEHICLE IDENTIFICATION NUM- BER: 1.
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This information will be it for reference when ordering a new illustration. This label shows specifica- needed when ordering spare parts from key. tions related to exhaust emissions as a Yamaha dealer. required by federal law, state law and Environment Canada. 10-2...
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
Consumer information EAU26561 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
Consumer information EAU26612 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
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Consumer information Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 28000 mi (46000 km) or 54 months 31000 mi (51000 km) or 60 months 10-6...
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Consumer information EAU61803 YAMAHA MOTOR CORPORATION, U.S.A. 2020 AND LATER MODEL STREET & DUAL-PURPOSE MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that CUSTOMER’S RESPONSIBILITY under this ENGINE each new Yamaha motorcycle purchased from an warranty shall be to:...
CUSTOMER SERVICE What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha The customer’s responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase.
This excellent Y.E.S. plan coverage is only available to warranty. See the sample contract at your Yamaha Yamaha owners like you, and only while your Yamaha is still dealer to see how comforting uninterrupted factory- within the Yamaha Limited Warranty period. So visit your backed protection can be.
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TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your VIN number and we’ll be happy to help you get the YAMAHA EXTENDED SERVICE Y.E.S.
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Index Engine trouble warning light ....4-2 Air filter element and check hose, Parking............ 6-4 replacing and cleaning ....... 7-16 Front and rear brake pads, checking ..7-23 Part locations .......... 3-1 Front fork, checking.......7-30 Fuel ............4-8 Battery ..........7-32 Rear suspension, lubricating ....7-30 Fuel level warning light......4-2 Brake and clutch levers, checking and Fuel tank cap...........4-8...
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Index Valve clearance ........7-18 Vehicle Emission Control Information label ............ 10-2 Vehicle identification number ....10-1 Warranty, extended....... 10-9 Warranty, limited ........10-7 Wheel bearings, checking..... 7-31 Wheel (front) ......... 7-37 Wheel (rear) .......... 7-38 Wheels ..........7-20 Yamalube..........7-15 11-2...
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Yamalube – Take care of your Yamaha with legendary Yamalube oils, lubricants, and care products. They’re formulated and approved by the toughest judges we know: the Yamaha engineering teams that know your Yamaha from the inside out.
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This Owner’s manual is also available online at the Yamaha Owner’s Manual Library. https://www.yamahamotorsports.com/yamaha-manuals PRINTED IN JAPAN 2022.04-1.0×1 !