Table of Contents
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Think Safety First ............................................... 19
Time .............................................................. 19
Pre-Starting Checks ............................................ 21
Driving the Sprayer............................................. 21
New Sprayer Break-In ........................................ 22
Operating the Sprayer......................................... 22
Filling the Fresh Water Tank ............................... 23
Filling the Spray Tank ......................................... 23
Operating the Booms ......................................... 23
Spraying ............................................................. 24
Stationary Modes............................................ 24
Spraying Tips ..................................................... 24
Unclogging a Nozzle .......................................... 25
Selecting a Nozzle .............................................. 25
Cleaning the Sprayer ........................................... 25
Calibrating the Boom Bypass Valves.................... 26
Pump ................................................................. 26
Transporting the Sprayer .................................... 27
Towing the Sprayer............................................. 27
Maintenance............................................................... 29
Recommended Maintenance Schedule(s) ................ 29
Daily Maintenance Checklist............................... 30
Notation for Areas of Concern ........................... 31
Premaintenance Procedures.................................... 31
Jacking the Sprayer ............................................. 31
Lubrication............................................................. 32
Greasing the Sprayer........................................... 32
Greasing the Boom Hinges................................. 33
Greasing the Actuator Rod Bearings ................... 34
Engine Maintenance............................................... 35
Servicing the Air Cleaner .................................... 35
Servicing the Engine Oil ..................................... 35
Fuel System Maintenance ....................................... 37
Servicing the Fuel Tank ...................................... 37
Checking the Fuel Line and Connections............. 37
Bleeding the Fuel System .................................... 37
Bleeding Air from the Injectors........................... 38
Draining the Fuel Filter/Water Separator ............ 38
Replacing the Fuel Filters.................................... 39
Electrical System Maintenance................................ 40
Replacing the Fuses ............................................ 40
Servicing the Battery........................................... 40
Drive System Maintenance ..................................... 42
Check the Tire Pressure ...................................... 42
Inspecting the Wheels/Tires............................... 42
Changing the Planetary Gearbox Fluid ................ 42
Adjusting the Front Wheel Toe-In....................... 43
Cooling System Maintenance .................................. 44
Checking the Coolant Level ................................ 44
Servicing the Cooling System.............................. 44
Brake Maintenance ................................................. 46
Checking the Brakes ........................................... 46
Adjusting the Brakes........................................... 46
Belt Maintenance.................................................... 47
Servicing the Drive Belts..................................... 47
Hydraulic System Maintenance ............................... 47
Checking the Hydraulic Fluid.............................. 47
Servicing the Hydraulic Oil ................................. 47
Spray System Maintenance...................................... 49
Inspecting the Hoses .......................................... 49
Pump Maintenance............................................. 49
Adjusting the Boom Actuator ............................. 49
Actuators ....................................................... 50
Inspecting the Nylon Pivot Bushings................... 50
Cleaning ................................................................. 51
Cleaning the Suction Strainer .............................. 51
Storage....................................................................... 52
Troubleshooting......................................................... 53
Schematics ................................................................. 56
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