Toro 41188 Manuals

Manuals and User Guides for Toro 41188. We have 2 Toro 41188 manuals available for free PDF download: Service Manual, Operator's Manual

Toro 41188 Service Manual

Toro 41188 Service Manual (353 pages)

Brand: Toro | Category: Paint Sprayer | Size: 13.28 MB

Table of Contents

Chapter 1 Safety

9
- Table of Contents
  9
- Before Operating
  10
- Safety Instructions
  10
- While Operating
  10
- Maintenance and Service
  11
- Jacking Instructions
  12
- Safety and Instruction Decals
  12
Chapter 2 Product Records and Maintenance

13
Chapter 3 Kohler Gasoline Engine

19
- Specifications
  20
- General Information
  21
- Special Tools
  22
- Troubleshooting
  23
  - Clutch
    23
- Adjustments
  25
  - Adjust Engine Speed
    25
  - Adjust Choke Cable
    26
  - Adjust Clutch Cable
    27
- Service and Repairs
  28
  - Cooling System
    28
  - Fuel System
    30
  - Carbon Canister
    32
  - Exhaust System
    34
  - 11. Engine and Pump Mounting Plate
    36
  - Engine
    40
Chapter 4 Hydraulic System

49
- Specifications
  50
- General Information
  52
  - Operator's Manual
    52
  - Relieving the Hydraulic System Pressure
    52
  - Hydraulic Hoses
    53
  - Hydraulic Fittings
    55
- Hydraulic Schematic
  57
- Hydraulic Flow Diagrams
  58
  - Steering Circuit
    59
  - Spray Boom Lift/Lower Circuit
    61
- Special Tools
  62
- Troubleshooting
  64
- Testing
  67
  - Hydraulic Pump Flow and Relief Pressure Test
    69
  - Steering Control Valve and Steering Cylinder Test
    72
- Checking the Hydraulic Lines and Hoses
  74
- General Precautions for Removing and Installing Hydraulic System Components
  74
- Service and Repairs
  74
- Flushing the Hydraulic System
  75
- Hydraulic Pump
  76
- Hydraulic Pump Service
  78
- Steering Control Valve
  82
- Steering Control Valve Service
  84
- Steering Cylinder
  86
- Steering Cylinder Service
  88
- Hydraulics Enable Valve
  90
- Hydraulics Enable Valve Service
  90
- Boom Lift Control Manifold
  92
- Boom Lift Control Manifold Service
  94
- Cartridge Valve Service
  96
- Boom Lift Cylinders
  98
- Boom Lift Cylinder Service
  100
Chapter 5 Electrical System

103
- General Information
  104
  - Operator Manual
    104
  - Electrical Drawings
    104
  - Toro Electronic Controller (TEC)
    104
  - Can−Bus Communications
    104
- Special Tools
  105
  - Traction Speed Sensor Test Harness
    107
  - Flow Meter Sensor Test Harness
    108
- Infocenter Display
  109
  - Infocenter Display Screens
    109
  - Splash Screen
    111
  - Main Information Screen
    112
  - Application Record Screens
    113
  - Spray Tank Volume Screen
    114
  - Main Menu Screen
    115
  - Calibration Screen
    115
  - Settings Screen
    116
  - Service Screens
    118
  - Diagnostics Screen
    119
  - About Screen
    120
- Troubleshooting
  122
  - Operator Advisory Screen
    122
  - Operator Advisories
    123
  - Using the Infocenter Display for Troubleshooting
    124
  - Fault Codes
    126
  - Starting Problems
    128
  - General Run Problems
    129
- Electrical System Quick Checks
  130
  - Battery Test (Open Circuit Test)
    130
  - Charging System Test
    130
  - Check Operation of Interlock System
    130
- Component Testing
  132
  - Fusible Link Harness
    132
  - Fuses
    133
  - Toro Electronic Controller (TEC)
    134
  - Ignition Switch
    136
  - Operator Seat Switch
    137
  - Parking Brake Switch
    138
  - Clutch Switch
    139
  - Throttle Home Switch
    139
- Service Brake Switch
  139
- Neutral Switch
  140
- Traction Speed Sensor
  141
- Traction Speed Sensor
  142
- Master Boom (Spray Enable) Switch
  143
- Boom Spray Switches
  144
- Boom Spray Switches
  145
- Agitation Switch
  146
- Spray Pump Switch
  146
- Application Rate (Spray Pressure) Switch
  147
- Supervisor Key Switch
  148
- Boom Lift Switches
  149
- Speed/Throttle Lock Switch
  150
- Headlight Switch
  151
- Brake Pressure Switch
  152
- Relays with Four (4) Terminals
  153
- Relays with Five (5) Terminals
  154
- Speed/Throttle Lock Coil
  156
- Pump Drive Electric Clutch
  157
- Spray System Valve Actuators
  158
- Spray System Valve Actuators
  159
- Hydraulic Solenoid Valve Coils
  160
- Can−Bus Terminator Resistors
  161
- Diode Assemblies
  161
- Flow Meter Sensor
  162
- Tank Clean Rinse Kit Switch (Optional)
  163
- Foam Marker Kit ON/OFF Switch (Optional)
  164
- Foam Marker Kit Control Switch (Optional)
  165
- Electric Hose Reel Kit Switch (Optional)
  166
- Battery Care
  167
- Battery Storage
  167
- Service and Repairs
  167
- Battery Service
  168
- Flow Meter Sensor
  171
- Headlights
  172
- Pump Drive Electric Clutch
  173
Chapter 6 Spray System

175
- General Information
  176
- Specifications
  176
- Spray System Operation
  177
- Spray System Flow Diagrams
  178
- Troubleshooting
  180
- Adjustments
  182
  - Adjust Spray Pump Drive Belt
    182
  - Spray Pump Drive Belt
    184
  - Spray Pump
    187
  - Spray Pump Service
    188
  - Spray System Components (Serial Number below 315000000)
    192
  - Spray System Components (Serial Number above 315000000)
    193
  - Pressure Relief Valve
    193
  - Flowmeter
    200
- Flowmeter Service
  202
- Control Valve Service
  208
- Control Valve Service
  209
- Bypass Valve Service (Serial Number above 315000000)
  211
- Agitation Throttle Valve (Serial Number above 315000000)
  213
- Agitation Hose Assembly
  214
- Bypass Fittings in Tank
  215
- Suction Tube and Strainer
  216
- Tank Drain Assembly
  218
- Spray Tank
  220
- Turret Bodies
  222
- Turret Body Service
  223
- Spray Boom Hinge
  224
Chapter 7 Drive Train

227
- Drive Train Operation
  229
- General Information
  229
- Operator's Manual
  229
- Troubleshooting
  230
- Adjustments
  232
  - Adjusting Shift Cables
    232
  - Adjusting Differential Lock Cable
    232
  - Control Cable Replacement
    234
  - Rear Wheel Driveshafts
    241
  - Transaxle Driveshaft
    241
  - Driveshaft Cross and Bearing Service
    241
  - Transaxle
    242
    
    Transaxle Removal
    243
    
    Transaxle Installation
    245
  - Transaxle Service
    247
    
    Transaxle Disassembly
    247
    
    Transaxle Inspection
    258
    
    Transaxle Assembly
    262
Chapter 8 Chassis

279
- Specifications
  280
- General Information
  281
  - Operator's Manuals
    281
  - Parts Catalogs
    281
- Special Tools
  282
- Troubleshooting
  283
- Adjustments
  286
  - Adjusting Service Brake Pedal
    286
  - Adjusting Front Suspension
    287
- Service and Repairs
  288
  - Wheel Assemblies
    288
  - Front Brakes
    289
  - Rear Brakes
    290
- Service Brake Caliper Service
  292
- Parking Brake Caliper Service
  294
- Brake Lines
  295
- Parking Brake Cables
  296
- Brake Master Cylinder Service
  298
- Bleeding Brake System
  299
- Front Wheel Hubs
  300
- Rear Wheel Hubs
  302
- Front Suspension
  304
- Front Shock Absorber Service
  306
- Steering Assembly
  308
- Tie Rod End Replacement
  310
Chapter 9 Ultra Sonic Boom Kit (Optional)

311
- General Information
  312
- Hydraulic Schematic
  314
- Electrical Schematic
  315
- Ultra Sonic Boom System Operation
  316
- Troubleshooting
  326
- Ultra Sonic Boom Calibration
  326
- Ultra Sonic Boom Light
  326
- Diagnostic Lamp
  327
- Troubleshooting Chart
  328
- Service and Repairs
  330
  - Ultra Sonic Boom Fuses
    330
  - Ultra Sonic Boom Switch
    331
  - Diagnostic Lamp
    332
  - Sonic Sensors
    333
  - Toro Electronic Controller (TEC)
    336
  - Can−Bus Termination Resistors
    337
  - Boom Lift Control Manifold
    338

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Toro 41188 Operator's Manual

Toro 41188 Operator's Manual (68 pages)

Turf Sprayer

Brand: Toro | Category: Paint Sprayer | Size: 6.66 MB

Table of Contents

Table of Contents
3
Safety
4
- Safe Operating Practices
  4
- Chemical Safety
  5
- While Operating
  5
- Maintenance
  7
- Sound Power
  7
- Sound Pressure
  7
- Hand-Arm Vibration
  7
- Whole Body Vibration
  7
- Safety and Instructional Decals
  8
1 Installing the Anti-Siphon Fill Receptacle

14
2 Checking the Boom Hinge Springs

14
- Setup
  14
3 Learning more about Your Product

15
- Product Overview
  16
  - Controls
    18
  - Specifications
    21
  - Attachments/Accessories
    21
- Operation
  22
  - Safety First
    22
  - Preparing to Drive the Sprayer for the First Time
    22
  - Performing the Pre-Starting Checks
    23
  - Driving the Sprayer
    23
  - Breaking in a New Sprayer
    24
  - Adjusting the Booms to Level
    24
  - Operating the Sprayer
    25
  - Filling the Fresh Water Tank
    26
  - Filling the Spray Tank
    26
  - Operating the Booms
    26
  - Spraying
    26
  - Spraying Tips
    27
  - Cleaning the Sprayer
    27
  - Using the Infocenter LCD Display
    28
  - Calibrating the Sprayer Flow
    30
  - Calibrating the Sprayer Speed
    31
  - Calibrating the Boom-Section Bypass Valves
    32
  - Agitation Bypass Valve Knob Position
    32
  - Calibrating the Agitation Bypass Valve
    33
  - Adjusting the Master Boom Bypass Valve
    33
  - Locating the Pump
    33
  - Transporting the Sprayer
    34
  - Towing the Sprayer
    34
- Maintenance
  35
  - Recommended Maintenance Schedule(S)
    35
    
    Daily Maintenance Checklist
    36
    
    Notation for Areas of Concern
    37
  - Premaintenance Procedures
    38
    
    Jacking up the Sprayer
    38
  - Lubrication
    38
    
    Greasing the Sprayer
    38
    
    Greasing the Boom Hinges
    38
  - Engine Maintenance
    39
    
    Checking the Air Intake Screen
    39
    
    Servicing the Air Cleaner
    39
    
    Servicing the Engine Oil
    40
    
    Changing the Spark Plugs
    41
  - Fuel System Maintenance
    42
    
    Replacing the Fuel Filter
    42
    
    Draining the Fuel Tank
    42
  - Electrical System Maintenance
    43
    
    Locating the Fuses
    43
    
    Servicing the Battery
    43
    
    Charging the Battery
    44
  - Drive System Maintenance
    45
    
    Inspecting the Wheels and Tires
    45
    
    Adjusting the Front Wheel Toe-In
    45
  - Brake Maintenance
    46
    
    Checking the Brake Fluid
    46
    
    Inspecting the Brakes
    46
    
    Adjusting the Parking Brake
    46
  - Hydraulic System Maintenance
    47
    
    Checking the Transaxle/Hydraulic Fluid
    47
    
    Changing Transaxle/Hydraulic Fluid
    47
    
    Replacing the Hydraulic Filter
    48
  - Spray System Maintenance
    48
    
    Inspecting the Hoses
    48
    
    Changing the Pressure Filter
    49
    
    Inspecting the Pump
    49
    
    Inspecting the Nylon Pivot Bushings
    49
    
    Sprayer Flow Diagram
    51
  - Cleaning
    52
    
    Cleaning the Flowmeter
    52
    
    Cleaning the Suction Strainer
    52
    
    Cleaning the Sprayer Valves
    53
- Storage
  62
- Troubleshooting
  64

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