Body/Frame - BOMBARDIER Rally 200 Operator's Manual

SERVICE LIMITS
Brake pads
thickness
Brake discs
thickness
Maximum discs
warpage
Brake Fluid Replacement
WARNING
The brake fluid replacement or
any brake system repairs should
be performed by an authorized
Bombardier ATV dealer.

Body/Frame

Engine Area
Check engine area for any damage
and leaks. Ensure all hose clamps
are properly secured and no hose is
cracked, kinked or otherwise dam-
aged.
Inspect muffler, battery and reservoir
fastening devices.
Check electrical connections for corro-
sion and tightness.
Replace or have damaged parts re-
paired.
Hitch/Trailer Ball Condition
(if so equipped)
Check tightness of fasteners and tight-
ness/condition of trailer ball. Properly
retighten as necessary and replace ball
if worn.
Fasteners
Check fastener condition and tight-
ness on the vehicle. Retighten as
required.
1 mm (.040 in)
3.5 mm (.138 in)
0.15 mm (.010 in)
_____________________
Seat Fasteners
Check tightness of seat fasteners.
Retorque or replace if necessary.
Vehicle Cleaning and Protection
Never use the high pressure washer
to clean the vehicle USE LOW PRES-
SURE ONLY (like a garden hose) .
The high pressure can cause electrical
or mechanical damages.
Painted parts which are damaged
should be properly repainted to pre-
vent rust.
When required, wash the body with
hot water and soap (only use mild de-
tergent). Apply non-abrasive wax.
CAUTION:
Never clean plastic
parts with strong detergent, de-
greasing agent, paint thinner, ace-
tone, etc.
105