BOMBARDIER Rally 200 Operator's Manual page 92

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1. Valve housing
2. Compression spring
3. Ball
4. Oil pressure valve port
NOTE:
Oil coming out will push out
spring loaded ball; take care not to lose
spring and ball.
Clean all parts and oil pressure regula-
tor port.
Check compression spring's free
length. If the length of the spring
is less than 13.2 mm (.519 in), replace
it by a new one.
Install all removed parts and torque the
plug to 30 N•m (22 lbf•ft).
Gearbox Oil Replacement
Place the vehicle on a level surface.
Remove the left footrest.
Clean drain plug area and oil level plug
then remove the gearbox drain plug.
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1. Gearbox drain plug
2. Gearbox oil level plug
NOTE:
To completely drain the gear-
box, place a jack under the right
footrest and tilt the vehicle toward
the left side. When the gearbox is
empty, install the drain plug and re-
place the vehicle on the ground.
Refill gearbox, using BOMBARDIER
chaincase oil (P/N 413 801 900) or an
equivalent.
CAUTION:
Do not use other unrec-
ommended types of oil when servic-
ing. Do not mix with other types of
oil.
The oil should be level with the bottom
of the oil level hole. Refill as required
until gearbox oil level flows through oil
level hole.
Reinstall oil level plug.
Coolant Replacement
WARNING
In order to avoid potential burns,
do not remove the radiator cap or
loosen the coolant drain plug if the
engine is hot.
Remove front facia.
Turn the radiator cap counterclockwise
and remove it.
Unscrew the drain plug located on
the left side of engine and drain the
coolant into a suitable container.
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