BOMBARDIER outlander max 650 efi 2006 Operator's Manual
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BOMBARDIER outlander max 650 efi 2006 Operator's Manual

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  • Page 2 This is a high performance ATV designed for use by experienced operators. Printed in Canada. (vmo2006-016 DR) ®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates. ©2006 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.

  • Page 3: Important Information

    All content of the SAFETY INFORMATION section should be interpreted by the reader as a warning which, if not followed, may result in injury including the pos- sibility of death. In Canada, products are distributed by Bombardier Recreational Products Inc. (BRP). In USA, products are distributed by BRP US Inc.
  • Page 4 It is backed by the BRP warranty and document are correct at the time of a network of authorized Bombardier publication. Bombardier Recreational ATV dealers ready to provide the Products Inc., however, maintains a...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTICE................7 INTRODUCTION ..
  • Page 6 3) Brake Lever..............68 4) Brake Lever Lock ..
  • Page 7 SPECIAL PROCEDURES ............94 Flooded Engine (drowned mode) .
  • Page 8 Vehicle Cleaning and Protection..........130 WARRANTY BRP LIMITED WARRANTY NORTH AMERICA: 2006 BOMBARDIER †...

  • Page 9: Notice

    NOTICE This Operator's Guide has been pre- pared to acquaint the owner/operator of a new vehicle with the various ve- hicle controls, maintenance and safe operating instructions. It is indispens- able for the proper use of the product. This Operator's Guide uses the follow- ing symbols.

  • Page 10: Introduction

    INTRODUCTION Your dealer should have provided you The vehicle handling, stability and with some basic information on the braking distance may be affected particular controls and features of your when riding with a passenger. Safe- new vehicle. Please take the time to ly reduce speed when riding with a study this Operator's Guide and all passenger.

  • Page 11: Safety Information

    SAFETY INFORMATION ____________ ____________ SAFETY INFORMATION...
  • Page 12 WARNING Operator: • A person under 16 years old should never operate this vehicle. • Never carry more than one (1) passenger on this vehicle. • Passenger must be seated on the designated passenger's seat and hold on to the grab handles at all times. •...

  • Page 13: Special Safety Messages

    Never operate this vehicle without proper instruction. Take a training course offered by BRP. All operator should receive training from a certified instructor. See your authorized Bombardier ATV dealer for more informations. Always follow this age recommendation: A person under 16 years old should never operate this vehicle.
  • Page 14 Always inspect your vehicle each time you use it to make sure it is in safe op- erating condition. Always follow the inspection and maintenance procedures and schedules described in this Operator's Guide. The operator and the passenger must always keep both hands on the han- dlebars or grab handles and both feet on the footrests of the vehicle during operation.
  • Page 15 Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid stalling, use proper gear and maintain a steady speed when climb- ing a hill. If you stall or roll backwards, follow the special procedure for braking described in this Operator's Guide.

  • Page 16: Operation Warnings

    OPERATION WARNINGS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTE: The following illustrations are general representations only. Your model may differ. WARNING POTENTIAL HAZARD Operating this vehicle without proper instruction.
  • Page 17 WARNING POTENTIAL HAZARD Failure to follow the age recommendations for this vehicle. WHAT CAN HAPPEN A lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in a serious accident.
  • Page 18 WARNING POTENTIAL HAZARD Failure to follow the age recommendations for the passenger. WHAT CAN HAPPEN A child, under 12, may not have the ability needed to ride safely and may be involved in a serious accident. HOW TO AVOID THE HAZARD No one under 12 should be riding on this vehicle.
  • Page 19 WARNING POTENTIAL HAZARD Carrying more than one (1) passenger on this vehicle. WHAT CAN HAPPEN Carrying more than one (1) passenger reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passengers. HOW TO AVOID THE HAZARD Never carry more than one (1) passenger.
  • Page 20 WARNING POTENTIAL HAZARD Allowing passenger to sit in a location other than the designated passenger seat. WHAT CAN HAPPEN Passenger seated in a location other than the designated passenger seat could: – impair vehicle stability which could lead to a loss of control –...
  • Page 21 WARNING POTENTIAL HAZARD Operating this vehicle on paved surfaces. WHAT CAN HAPPEN The tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of the vehicle, and may cause the vehicle to go out of control. HOW TO AVOID THE HAZARD Never operate this vehicle on any paved surfaces, including sidewalks, driveways, parking lots and streets.
  • Page 22 WARNING POTENTIAL HAZARD Operating this vehicle on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this vehicle on any public street, road or highway, even a dirt or gravel one. In many states it is illegal to operate this vehicle on public streets, roads and highways.
  • Page 23 WARNING POTENTIAL HAZARD Riding this vehicle without wearing an approved helmet, eye protection and protective clothing. Passenger should also have an approved helmet with a rigid chin guard. WHAT CAN HAPPEN The following items concern the operator and the passenger: –...
  • Page 24 WARNING POTENTIAL HAZARD Riding this vehicle after consuming alcohol or drugs. WHAT CAN HAPPEN Could cause the passenger to fall off. Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death of passenger and/or operator. HOW TO AVOID THE HAZARD The operator and the passenger should never consume alcohol or drugs before or while riding this vehicle.
  • Page 25 WARNING POTENTIAL HAZARD Operating this vehicle at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and op- erating conditions, and your experience.
  • Page 26 WARNING POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, for the operator and the passenger, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Do not try to show off. ___________ ___________ SAFETY INFORMATION...
  • Page 27 WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating. Failure to properly maintain the vehicle. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
  • Page 28 WARNING POTENTIAL HAZARD Removing hands from handlebars for the operator and from grab handles for the passenger, or feet from the footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle.
  • Page 29 WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning, passenger ejection or loss of con- trol.
  • Page 30 WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn or passenger ejection. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on...
  • Page 31 WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN Vehicle could go out of control, causing a collision, an overturn or a pas- senger ejection. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Operator's Guide.
  • Page 32 WARNING POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abil- ities.
  • Page 33 WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control, passenger ejection or cause vehicle to over- turn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described further in this Operator's Guide. Always check the terrain carefully before you start up any hill.
  • Page 34 WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control, passenger ejection or cause vehicle to over- turn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described further in this Operator's Guide.
  • Page 35 WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control, passenger ejection or cause vehicle to over- turn. HOW TO AVOID THE HAZARD Never attempt this maneuver when the passenger is on board. Always disembark him before executing.
  • Page 36 WARNING POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in vehicle overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Operator and passenger must keep their weight uphill.
  • Page 37 WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control, passenger ejection or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD The operator is responsible for the safety of his passenger. In doubt, dis- embark him before riding over obstacles.
  • Page 38 WARNING POTENTIAL HAZARD Skidding or sliding improperly. WHAT CAN HAPPEN You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn or passenger ejection. HOW TO AVOID THE HAZARD Never slide or skid with passenger. Always remember that the vehicle han- dling and stability may be affected when riding with a passenger.
  • Page 39 WARNING POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator's Guide.
  • Page 40 WARNING POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind the vehicle, resulting in serious injury. HOW TO AVOID THE HAZARD When you select reverse gear, make sure there are no obstacles or people behind the vehicle.
  • Page 41 WARNING POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with im- proper or uneven tire pressure, may cause loss of control, and increases the risk of an accident.
  • Page 42 All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Bombardier ATV dealer. Do not install passenger seat or use the racks to carry more than one (1) passenger.
  • Page 43 WARNING POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle including operator and passenger, as well as other loads and added accessories.
  • Page 44 WARNING POTENTIAL HAZARD Transporting inflammable or dangerous material can lead to explosions. WHAT CAN HAPPEN This can cause serious injury or death. HOW TO AVOID THE HAZARD Never transport inflammable or dangerous material. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.

  • Page 45: Safety Warning

    SAFETY WARNING To fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you should follow. Some may be new to you while others may be common sense or obvious. Irrespective, we ask that you take a few minutes to read this Operator's Guide completely before you operate this vehicle.

  • Page 46: Pre-Operation Check

    Correct any problem you may have return when released. found before riding. See an autho- • Ensure transmission lever is work- rized Bombardier ATV dealer as nec- ing then reset in PARK position. essary. • Check fuel, oil and coolant levels.

  • Page 47: Clothing

    Clothing Actual weather conditions should help you decide how to dress. However, it is important that the operator and the passenger always wear the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants. The passenger should have an ap- proved helmet including a rigid chin guard.

  • Page 48: Carrying Loads/Passenger

    Your vehicle can help you perform a number of different LIGHT tasks ranging from snow removal to pulling wood or carrying cargo. A variety of accessories are available from your authorized Bombardier ATV dealer. However, always re- spect the load and capacities of the vehicle. Overloading of the vehicle can over- stress the components and cause failure.

  • Page 49: Recreational Riding

    Recreational Riding Respect the rights and limitations of others. Stay away from areas designated for other types of off road use. This includes snowmobile trails, equestrian trails, cross country ski trails, mountain bike trails, etc. Never assume there are no other users on the trail.

  • Page 50: Design Limitation

    Design Limitation Although the vehicle is exceptionally rugged for its class, it is still a light vehicle by definition and its operation must be restricted to its proper purpose. The addition of weight to any part of the vehicle changes its gravitational stability and modifies its performance.

  • Page 51: Uphill Driving

    Uphill Driving Due to configuration, this vehicle has excellent climbing ability, so much so that tipover is possible before traction is lost. For example, its common to encounter terrain situations where the top of the hill has eroded to a point that the hill peak rises very sharply.

  • Page 52: Riding Techniques

    Riding Techniques Riding your vehicle too fast for the conditions may result in injury. Apply only enough throttle to proceed safely. Statistics show that high speed turns usually result in mishaps and injury. Always remember that this vehicle is heavy! Its pure weight alone may entrap you should it fall and pin you down.
  • Page 53 This vehicle is not designed for riding on roads or highways. (In most places it is an illegal practice). Riding your vehicle on roads or highways could cause a collision to occur with another vehicle. The tires of this vehicle are not suited for paved road use.
  • Page 54 Mud or marsh lands may be encountered near water. Be prepared for sudden “holes” or changes in depth. Similarly so, be watchful of hazards such as rocks, logs, etc., partially covered by vegetation. If your trip crosses frozen waterways, make sure that the ice is thick enough and sound enough to support the total weight of yourself, your passenger, the vehicle and its load.
  • Page 55 If you do get into a slide or skid, it may help to turn the handlebar into the direction of the skid until you regain control. Never jam the brakes and lock the wheels. Respect and follow all posted trail signs. They are there to help you and others. Obstacles in the “trail”...
  • Page 56 Uphill Do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark him before climbing hill. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a pas- senger. If you decide to keep your passenger, he must synchronize his movements with yours.
  • Page 57 Downhill Do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark him before going down the hill. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a passenger. If you decide to keep your passenger, he must synchronize his movements with yours.
  • Page 58 Side Hilling Do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark him before proceeding. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a pas- senger. If you decide to keep your passenger, he must synchronize his movements with yours.

  • Page 59: Routine Maintenance

    Part of your responsibility towards safety is to respect the contents of this Op- erator's Guide. It provides valuable advice on how to properly take care of your vehicle. If further assistance is required your authorized Bombardier ATV dealer is always willing to help.

  • Page 60: Hang Tag

    HANG TAG This vehicle comes with a hang tag and labels containing important safety infor- mation. Any person who rides this vehicle should read and understand this information before riding. vmo2006-005-009_en ___________ ___________ SAFETY INFORMATION...

  • Page 61: Location Of The Important Labels

    The following labels are on your vehicle and they should be considered perma- nent parts of the vehicle. If missing or damaged, they can be replaced free of charge. See an authorized Bombardier ATV dealer. NOTE: The following illustrations used in this Operator's Guide are a general representation only.
  • Page 62 Label 2 vmo2006-008-002_b Label 1 Label 3 Label 4 ___________ ___________ SAFETY INFORMATION...
  • Page 63 Label 5 Label 8 vmo2006-008-003_aen Label 6 vmo2006-008-004_aen Label 9 vmo2006-016-008_en Label 7 vmo2006-005-010_en vmo2006-007-006 INTERNATIONAL MODELS ONLY Label 10 vmo2006-005-012 LOCATED UNDER SEAT ____________ ___________ SAFETY INFORMATION...

  • Page 64: Vehicle Information

    VEHICLE INFORMATION _____________________...

  • Page 65: How To Identify Your Atv

    All Outlander the upper bar bers are required by the authorized of frame. Bombardier ATV dealer to complete warranty claims properly. No warran- ty will be allowed by BRP if the engine identification number (EIN) or vehicle identification number (VIN) is removed or mutilated in any way.

  • Page 66: Emission Requirements

    EMISSION REQUIREMENTS The California Air Resources Board (CARB) requires that your ATV comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions supplied. A noncompliance Red Label (as well as a Green Label) is obtained annually during California Vehicle registration.

  • Page 67: Controls/Instruments/Equipment

    CONTROLS/INSTRUMENTS/EQUIPMENT NOTE: Some controls/instruments/equipment are optional. vmo2006-011-005_a ______________________...
  • Page 68 vmo2006-011-003_a While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. _____________________...

  • Page 69: Throttle Lever

    NOTE: This section gives basic func- tions of the various controls of your ATV. For more details of how to op- erate one control in conjunction with some others, refer to OPERATING IN- STRUCTIONS further in this section. 1) Throttle Lever When pushed, it increases the engine speed that allows the engagement of the transmission on the selected gear.

  • Page 70: Brake Lever Lock

    4) Brake Lever Lock To release mechanism: Squeeze brake lever. Lever lock should auto- When applied, it prevents the vehicle matically return to its original position. from moving. Useful when the brake Brake lever should return to rest posi- needs to be locked for example when tion.

  • Page 71: Multi-Function Switch

    R: Reverse This allows the vehicle to go back- ward. The vehicle speed is limited. WARNING Before moving vehicle in reverse, ensure the path behind is clear of obstacles or bystanders. Remain seated. N: Neutral vmo2006-016-001_a This position disengages the transmis- TYPICAL —...
  • Page 72 Start Button To start engine, place the engine stop switch to RUN. Press and hold the start button. Re- lease immediately after engine is start- vmo2006-016-002_a IGNITION SWITCH 1. OFF 2. ON "with light" 3. ON "without light" Engine Stop Switch This switch can be used to stop engine and as an emergency control.

  • Page 73: Speedometer

    The speedometer, odometer and trip meter are factory preset in miles but it is possible to change them to kilo- meter reading. Contact an authorized Bombardier ATV dealer. Display Selector Button Use selector button to change multi- function display to the desired mode: –...
  • Page 74 The speedometer measures speed mission position error. Contact an au- from 0 to 140 km/h and 0 to 90 MPH. thorized Bombardier ATV dealer. RPM Mode Multi-Function Display In this mode, the pointer indicates en- NOTE: Use the selector button to gine RPM.
  • Page 75 Hour Meter (TRIP TIME) The hour meter records vehicle run- ning time when the electrical system is activated. It can be used to es- tablish traveling time between 2 way points for instance. Push and HOLD display selection but- ton for 2 seconds to reset the hour me- ter.
  • Page 76 If the light does not turn off right after engine starting, stop engine. Check engine oil level. Refill if necessary. If the oil level is good, see an authorized Bombardier ATV dealer. Do not use the vehicle until re- paired.

  • Page 77: Volt Power Outlet

    See SPECIFICATIONS. An auxiliary supply is available to connect additional accessories. Two wires are hidden in the wiring harness at the rear of vehicle. See an autho- rized Bombardier ATV dealer for more details. 9) Ignition Switch Key-operated 3-position switch. vmo2006-007-033_f 1.

  • Page 78: Fuel Tank Cap

    You can buy additional ignition keys and have them programmed for your vehicle. To have additional ignition keys, refer to an authorized Bombardier ATV deal- 10) Fuel Tank Cap CAUTION: Never place anything over fuel tank cap because the vent...

  • Page 79: Footpeg

    13) Grab Handles NOTE: The brake will have also an ef- fect on front wheels through the drive The grab handles must be used by the train. passenger to hold on firmly during ve- The brake pedal applies the rear brake hicle operation.
  • Page 80 The storage box is used to convert a Passenger's Seat Installation two-rider vehicle to a one-rider vehicle – Insert passenger's seat position- with extra cargo capacity. ing tubes into rear fender provided holes. The conversion of the vehicle is easy, remove the passenger's seat then in- stall the storage box or vise versa.

  • Page 81: Operator's Seat

    Storage Box Installation Pull seat rearward. Continue lifting movement until you can release the – Position storage box onto rear fend- front retaining device then completely remove seat. – When storage box rests in its posi- tion, firmly push down to latch. Seat Installation –...

  • Page 82: Rear Storage Compartment

    vmo2006-005-026_a vmo2006-008-013_a 1. Access panel 1. Rear storage compartment cover 2. Front rack 2. Seat 3. Latch 3. Rear racks 4. Latch This panel allows an easier access to the service compartment. The ser- WARNING vice compartment contains different When engine is running, always maintenance items like rear brake engage the PARK position on the fluid reservoir, radiator cap, coolant...

  • Page 83: Trailer Hitch

    19) Trailer Hitch Convenient hitch to install a ball to tow a trailer or other equipment. In- stall the proper ball size as per trailer manufacturer recommendations. Re- fer to SPECIFICATIONS for carrying loads and towing recommendations. vmo2006-007-011_a TYPICAL 1. Radiator cap 21) Fuses The electrical system is protected with fuses.

  • Page 84: Tool Kit

    vmo2006-007-013_a 1. Dipstick Refer to LIQUID to check the engine vmo2006-007-031_a REAR — FUSES LOCATION oil level correctly. 1. (F8) Main (30 A) (F9) Main accessories (30 A) 24) Winch 22) Tool Kit XT Models The tool kit is located in the rear stor- age compartment.

  • Page 85: Fairlead

    vmo2006-016-001_b 1. In 2. Out 26) Fairlead XT Models The fairlead is used to prevent the damages to the vehicle and guide the wire rope into the winch. vmo2006-005-031_a 1. Winch 2. Front skid plate 3. Fairlead 4. Winch hook ______________________...

  • Page 86: Liquids

    LIQUIDS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTE: This section specifies the rec- Fuel Level ommended liquids and procedures to WARNING check their levels. Refer to MAINTE- NANCE for procedures to replace the Always stop engine before refu- liquids.
  • Page 87 Oil Viscosity SAE 5W30 is recommended for all seasons. However, during the hottest days of the summer the BRP XP-S 10W40 mineral oil (P/N 219 700 346) can be used. NOTE: For improved overall perfor- mance and all season applications, vmo2006-007-013_a use XP-S 5W40 synthetic 4-stroke oil RH SIDE OF ENGINE...

  • Page 88: Gearbox Oil

    Recommended Oil Cooling system must filled with Bombardier premixed coolant Use XP-S chaincase oil (P/N 413 801 (P/N 219 700 362) or with distilled 900) or an equivalent. water and antifreeze solution (50% CAUTION: Do not use unrecom- distilled water, 50% antifreeze).

  • Page 89: Brake Fluid

    NOTE: A cooling system that fre- quently requires coolant is the indica- tion of leaks or engine problems. See an authorized Bombardier ATV dealer. Coolant Replacement Refer to MAINTENANCE section. Brake Fluid Recommended Fluid...

  • Page 90: Battery

    Battery This vehicle is equipped with a dry type battery that requires no mainte- nance. Refer to MAINTENANCE for removal/ installation instructions. _____________________...

  • Page 91: Break-In Period

    (185 mi) or 30 days after the pur- chase, whichever comes first, your vehicle be inspected by an authorized Bombardier ATV dealer. This inspec- tion will give you the opportunity to discuss the unanswered questions you may have encountered during the first hours of operation.

  • Page 92: Operating Instructions

    OPERATING INSTRUCTIONS General • Activate the brake lever and brake pedal to make sure the brakes fully The transmission lever must be on apply. Lever and pedal must fully PARK or NEUTRAL to allow engine to return when released. start. •...

  • Page 93: 2Wd/4Wd Selector

    Correct any problem you may have CAUTION: When changing from found before riding. See an autho- forward to reverse, or vice-versa, rized Bombardier ATV dealer as nec- always completely stop the vehicle essary. and apply the brake prior to moving the transmission lever.

  • Page 94: Winch Operation

    Winch Operation XT Models See the ATV WINCH OPERATOR'S MANUAL. This manual should be kept in the tool box and remain in the vehi- cle at all times. Stopping the Engine WARNING Avoid parking on slope. Release throttle and completely stop the vehicle.

  • Page 95: Special Procedures

    ON after starting rized Bombardier ATV dealer. engine, stop engine and see an autho- rized Bombardier ATV dealer as soon Engine Overheat as possible. If engine overheats, CHECK ENGINE indicator light will turn on and HI TEMP will appear in the multi-function dis- play.

  • Page 96: Atv Immersion

    ATV Immersion Should the ATV become immersed, it will be necessary to take it to an autho- rized Bombardier ATV dealer as soon as possible. DO NOT START THE ENGINE! Immersion of the ATV can cause serious damage if the correct re-start procedure is not followed.

  • Page 97: Cargo And Transportation

    CARGO AND TRANSPORTATION While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Cargo WARNING The vehicle handling, stability and braking distance are affected when load- ing racks and using the vehicle.

  • Page 98: Transportation

    Transportation Front Location When transporting a vehicle, secure vehicle to trailer or in pickup box with suitable tie-downs. Using ordinary ropes is not recommended. WARNING vmo2006-016-005_a TYPICAL Rear Location Never tip this vehicle on end for transporting. We recommend that you carry the vehicle in its nor- mal operating position (on all four wheels).

  • Page 99: Troubleshooting

    – Start engine with spark plug grounded to the engine away from spark plug hole. If no spark appears, replace spark plug. – If trouble persists, contact an authorized Bombardier ATV dealer. 4. Speedometer CHECK ENGINE indicator lamp is on and multi-function dis- play shows CHECK ENGINE.
  • Page 100 – Check item ENGINE TURNS OVER BUT FAILS TO START. 3. Engine is overheating. – Check ENGINE OVERHEATING in SPECIAL PROCEDURES. – If overheating persists, contact an authorized Bombardier ATV dealer. 4. Air filter/box plugged or dirty. – Check air filter and clean if necessary.
  • Page 101 – Check deposits in air box drain. – Check the position of the air intake tube. 4. CVT dirty or worn-out. – Contact an authorized Bombardier ATV dealer. 5. Engine is under a protection mode. – Ckeck speedometer multi-function display for messages.

  • Page 102: Specifications

    SPECIFICATIONS OUTLANDER™ OUTLANDER™ VEHICLE MODEL MAX 650 MAX 800 ENGINE 650 cc, 4-stroke, 800 cc, 4-stroke, Type V-twin, liquid cooled, V-twin, liquid cooled, 4-valves OHC 4-valves OHC Number of cylinder Number of valves 8 valves with mechanical lifters (adjustable) 649.6 cc 800 cc Displacement (24.40 cu.
  • Page 103 OUTLANDER™ OUTLANDER™ VEHICLE MODEL MAX 650 MAX 800 ELECTRICAL Make Denso Magneto generator Type 400 W @ 6000 RPM Ignition type IDI (Inductive Digital Ignition) Ignition timing Not adjustable Engine RPM limiter 8000 RPM (any gear in forward) Vehicle speed limiter in reverse 15 km/h (9 MPH) Make Spark plug...
  • Page 104 OUTLANDER™ OUTLANDER™ VEHICLE MODEL MAX 650 MAX 800 DRIVE TRAIN Shaft driven/single auto-lock differential Front differential (shear pump) Rear axle Shaft driven Turning radius 1.83 m (72 in) SUSPENSION Type Double A-arm Front Travel 203 mm (8 in) Type TTI™ Independent Rear Travel 228.6 mm (9 in)
  • Page 105 OUTLANDER™ OUTLANDER™ VEHICLE MODEL MAX 650 MAX 800 LOADING CAPACITY Front racks 45 kg (100 lb) Rear racks (including tongue load) 90 kg (200 lb) Rear storage box 10 kg (22 lb) Total vehicle load allowed (includes weight of operator, passenger, 272 kg (600 lb) cargo, accessories and trailer tongue weight)
  • Page 106 OUTLANDER™ OUTLANDER™ VEHICLE MODEL MAX 650 MAX 800 LIQUIDS AND GREASES SAE 5W30 API classification SM, SL or SJ. Engine oil type Refer to OIL VISCOSITY CHART Gearbox oil type XP-S chaincase oil Ethylene-glycol/water mix (50% coolant, 50% distilled water). Use BRP premixed Coolant coolant or a coolant specially designed for aluminum engines...

  • Page 107: Maintenance Information

    MAINTENANCE INFORMATION _____________________...

  • Page 108: Maintenance Chart

    MAINTENANCE CHART The maintenance is very important, if you are not familiar with safe service prac- tices and adjustment procedures, see your authorized Bombardier ATV dealer. PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 km (185 mi) (To be performed by an authorized BRP ATV dealer.

  • Page 109: Maintenance Chart

    PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 km (185 mi) (To be performed by an authorized BRP ATV dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST C: CLEAN 25 H OR 750 km (470 mi) I: INSPECT 50 H OR 1500 km (930 mi) L: LUBRICATE...
  • Page 110 PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 km (185 mi) (To be performed by an authorized BRP ATV dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST C: CLEAN 25 H OR 750 km (470 mi) I: INSPECT 50 H OR 1500 km (930 mi) L: LUBRICATE...
  • Page 111 PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 km (185 mi) (To be performed by an authorized BRP ATV dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST C: CLEAN 25 H OR 750 km (470 mi) I: INSPECT 50 H OR 1500 km (930 mi) L: LUBRICATE...

  • Page 112: General

    Other items found in maintenance chart must be performed by an authorized Bombardier ATV dealer. NOTE: Among other things, this sec- tion gives the procedures to replace the liquids. Refer to LIQUIDS for pro- cedures to check levels and refill.

  • Page 113: Engine/Gearbox

    200 hours or every 2 years or every of oil filter. 6000 km (3730 mi). Remove the right engine cover. Contact an authorized Bombardier ATV dealer. Unscrew the oil filter cover. Gearbox Oil Replacement Place the vehicle on a level surface.

  • Page 114: Coolant Replacement

    Clean drain plug area and oil level plug then remove the gearbox drain plug. 1. Radiator cap vmo2006-007-018_a 1. Oil level plug Unscrew the coolant drain plug and 2. Oil drain plug drain the coolant into a suitable con- tainer. NOTE: To completely drain the gear- box, place a jack under the left footrest and tilt the vehicle toward the right...

  • Page 115: Drive Belt

    Install radiator cap. Inspect all connec- tions for leaks and check coolant level in the reservoir. Drive Belt See an authorized Bombardier ATV vmo2006-007-022_a dealer to check the width and the con- 1. Bleeding screw dition of drive belt.
  • Page 116 LOW PRESSURE ONLY, NEVER USE carbon out of the muffler. A HIGH PRESSURE WASHER. Stop engine and allow muffler to cool. See an authorized Bombardier ATV Reinstall the clean out plug. dealer to check the performance of the cooling system.

  • Page 117: Air Intake System

    AIR INTAKE SYSTEM Air Filter Removal CAUTION: Never remove or mod- ify any component in the air box. Otherwise, engine performance degradation or damage can occur. The engine is calibrated to operate specifically with these components. Remove seat. Release central panel tabs from frame. Pull central panel towards the rear of vmo2006-007-028_a 1.

  • Page 118: Electrical

    ELECTRICAL WARNING Unless otherwise indicated, al- ways turn ignition switch to the OFF position before performing any maintenance or repair on elec- trical system. Spark Plug Removal vmo2006-007-030_a LH SIDE — FRONT CYLINDER Remove side panels. 1. Spark plug Unplug spark plug cables. Installation Unscrew spark plugs one turn.

  • Page 119: Battery

    Remove the holding strap then pull the battery out of frame. vmo2006-007-012_a FRONT — FUSES LOCATION vmo2006-007-025_a 1. (F1) Ignition coils (5 A) 1. Battery 2. (F2) Fan (20 A) 2. Holding strap 3. (F3) Fuel injectors (5 A) 4. (F4) Speedometer/speed sensor/tail Cleaning lamp (7.5 A) 5.

  • Page 120: Fuses

    Remove rubber protector over head- lamp housing. TYPICAL vmo2006-005-040_a 1. Fuse 1. Rubber protector 2. Check if melted 2. Headlamp housing Bulb Replacement Unplug connector from headlamp. NOTE: Press small locking tab to un- WARNING lock connector then pull on connector. Always turn the ignition switch OFF before replacing a defective bulb.
  • Page 121 vmo2006-005-040_b 1. Headlamp cover 2. Adjustment screws Taillight Unscrew lens screws to expose bulbs. TYPICAL Lift and hold the spindle then remove the bulb. 1. Lens 2. Screws Push the bulb in and hold while turning counterclockwise to release. Install the new bulb by first pushing in while turning clockwise.

  • Page 122: Drive Train

    Wheel Bearing Condition Push and pull the wheels from the upper edge to feel the play. See an authorized Bombardier ATV dealer if there is any play. FRONT OF VEHICLE 1. Drive shaft protector 2. Drive shaft boots...

  • Page 123: Wheel

    Tires/Wheels TIRE PRESSURE FRONT REAR WARNING UP to 34 kPa 48 kPa When the tires are replaced, nev- MAX. 272 kg (5 PSI) (7 PSI) er install a bias tire with a radial (600 lb) tire. Such a combination could 31 kPa 34 kPa MIN.
  • Page 124 CAUTION: Always use the recom- mended wheel nuts (P/N 250 100 039). Using a different nut could cause damages to the rim. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.

  • Page 125: Steering System

    STEERING SYSTEM Throttle Cable Lubrication Lubrication The throttle cable must be lubricated with silicone lubricant (P/N 293 600 041) or an equivalent. WARNING Always use a silicone-based lubri- cant. Using another lubricant (like a water-based lubricant) could cause the throttle lever/cable stick- 1.

  • Page 126: Throttle Lever Adjustment

    TYPICAL NOTE: Place a rag around the throttle Remove the throttle body side cover. cable adjuster to prevent the lubricant from splashing. Add lubricant until it runs out at throttle body end of the throttle cable. Reinstall and adjust the cable. Throttle Lever Adjustment Slide rubber protector back to expose throttle cable adjuster.
  • Page 127 With the transmission lever on PARK position, start the engine. Check if the throttle cable is adjusted correctly by turning handlebar fully right then ful- ly left. If the engine RPM increases, readjust the throttle lever free play. _____________________...

  • Page 128: Suspension

    See an authorized Bombardier ATV dealer as necessary. Trailing Arms Check trailing arms for distortion, cracks or bending. See an authorized Bombardier ATV dealer if any problem is detected. TYPICAL 1. Adjusting cams A-Arms 2. Smooth adjustment 3.

  • Page 129: Adjustment

    Rear disc 4.3 mm (.170 in) thickness Maximum discs 0.2 mm (.010 in) warpage See your authorized Bombardier ATV dealer if a problem is detected con- cerning the brake system. Brake Fluid Replacement WARNING The brake fluid replacement or any brake system repairs should be performed by an authorized Bombardier ATV dealer.

  • Page 130: Body/Frame

    Seat Fasteners Remove seat(s) and/or storage box and check latch mechanisms and pins for wear. See an authorized Bombardier ATV dealer for parts re- placement if damaged. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.

  • Page 131: Warranty

    WARRANTY _____________________...

  • Page 132: Warranty

    ATVs from defects in material or workmanship for the period and under the con- ditions described below. All genuine Bombardier parts and accessories, installed by an authorized Bombardier ATV dealer (as hereinafter defined) at the time of delivery of the 2006 Bombardier ATV, carry the same warranty as that of the ATV. †††...
  • Page 133 3) CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on 2006 Bombardier ATVs purchased as new and unused by its first owner from a Bombardier dealer authorized to distribute Bombardier ATV products in the country in which the sale occurred (“Bombardier ATV dealer”), and then only after the BRP specified pre-delivery...
  • Page 134 BRP’s obligations under this warranty are limited to, at its sole discretion, repair- ing parts found defective under normal use, maintenance and service, or replac- ing such parts with new genuine Bombardier parts without charge for parts and labor, at any authorized Bombardier ATV dealer during the warranty coverage pe- riod.
  • Page 135 Bombardier ATV dealer and gives the coordinates of the new owner; or b) BRP or an authorized Bombardier ATV dealer receives a proof that the former owner agreed to the transfer of ownership, in addition to the coordinates of the new owner.

  • Page 136: Brp International Limited Warranty: 2006 Bombardier † Atv

    Bombardier ATV distributor/dealer. Moreover, this warranty coverage is only available if the Bombardier ATV is purchased in the country in which the purchaser resides. BRP will not honor this limited warranty to any private use owner or commercial use owner if the preceding conditions have not been met.
  • Page 137 BRP’s obligations under this warranty are limited to, at its sole discretion, repair- ing parts found defective under normal use, maintenance and service; or replac- ing such parts with new genuine Bombardier parts without charge for parts and labour, at any authorized Bombardier distributor/dealer.
  • Page 138 If the ownership of a product is transferred during the warranty coverage period, this warranty shall also be transferred and be valid for the remaining coverage period provided BRP or an authorized Bombardier ATV distributor/dealer receives a proof that the former owner agreed to the transfer of ownership, in addition to the coordinates of the new owner.

  • Page 139: Privacy Obligation/Disclaimer

    If you prefer not to have your name and address released, please let us know by writing to the address below. Bombardier Recreational Products Inc. Warranty Department 75 J.A. Bombardier Street Sherbrooke, Québec J1L 1W3...
  • Page 140 STOLEN UNITS: If your personal ATV is stolen, you should notify BRP or an au- thorized Bombardier ATV dealer. We will ask you to provide your name, address, phone number, the vehicle identification number and the date it was stolen.
  • Page 141 _____________________...

  • Page 142: Change Of Address/Ownership

    STOLEN UNITS: If your personal ATV is stolen, you should notify BRP or an au- thorized Bombardier ATV dealer. We will ask you to provide your name, address, phone number, the vehicle identification number and the date it was stolen.
  • Page 143 _____________________...
  • Page 144 Please verify with your dealer to ensure your vehicle has been registered with BRP. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.

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