Table of Contents
Advertisement
TABLE OF CONTENTS
Specifications/Charts/Patterns/Diagrams.............. 1-16
Engine Specifications ............................................. 1
General Specifications ............................................ 1
Engine Torque Specifications.................................. 1
Engine Torque Patterns........................................... 1
Torque Conversions (ft-lb/N-m) ............................... 2
Tightening Torque (General Bolts) .......................... 2
Electrical Specifications .......................................... 2
Coolant Temperature ........................................... 3
Air Temperature ................................................... 4
Crankshaft Runout/Repair Specifications ............... 5
Cylinder Head Volume Specifications ..................... 5
Drive System Specifications ................................... 6
Optional Components.......................................... 6
Drive Clutch Spring Chart ....................................... 7
Drive Clutch Cam Arms .......................................... 7
Chain Case Performance Calibrations.................... 8
Chains and Sprockets............................................. 9
EFI Specifications ................................................... 9
Throttle Valve Angle Specifications ......................... 9
Rear Spring Selection Chart ................................... 9
Installed Spring Rate Chart .................................. 10
Front Suspension Sway Bar.................................. 10
Ski Shock Springs................................................. 10
Rebuildable Shock Tools Required ....................... 10
Valve Stacks/Specifications .................................. 11
Rebuildable Shock Accessory Part Numbers ....... 12
Fraction /Decimal Conversion Chart ..................... 13
Drill Bit Sizes (Number) Chart............................... 13
MM/IN. Conversion Chart ..................................... 13
Wiring Diagram (Hood) ......................................... 14
Wiring Diagram (Ignition/Main) ............................. 15
Setup Instructions ............................................... 17-24
Handlebar Assembly ......................................... 17
Installing Windshield ............................................. 17
Installing Spindle/A-Arm ....................................... 17
Installing Front Shock Absorbers .......................... 17
Installing Skis........................................................ 17
Installing Sway Bar ............................................... 18
Track Tension/Track Alignment .............................. 18
Ski Alignment........................................................ 19
Handlebar Alignment ............................................ 21
Handlebar Height Adjustment............................... 21
Steering Speed Ratio Adjustment......................... 22
Drive Belt .............................................................. 22
Hydraulic Brake System........................................ 23
Recommended Gasoline ...................................... 23
Checking Headlight Aim........................................ 23
Preoperation Checks ............................................ 23
Test Ride ............................................................... 24
General Information ............................................ 24-29
Snowmobile Identification ..................................... 24
Control Locations.................................................. 24
Engine Break-In .................................................... 24
Speedometer/Tachometer .................................... 24
Diagnostic Codes .................................................. 25
Handlebar Tilt........................................................ 25
Rear Bumper......................................................... 25
Exhaust System .................................................... 25
Air-Intake Silencer................................................. 25
Liquid Cooling System .......................................... 25
Drive Belt............................................................... 26
Drive Clutch and Driven Pulley ............................. 26
Drive Clutch/Driven Pulley Alignment ................... 26
Drive Chain Tension .............................................. 26
EFI System ........................................................... 27
Shock Absorbers................................................... 29
Track Studs............................................................ 29
Towing ................................................................... 29
Operating Instructions ......................................... 29-31
Starting and Stopping Engine ............................... 29
Braking .................................................................. 30
Emergency Stopping............................................. 31
Lubrication........................................................... 31-32
Chain Case ........................................................... 31
Front Suspension .................................................. 32
Rear Suspension .................................................. 32
Maintenance........................................................ 33-74
Periodic Maintenance Checklist ............................ 33
Pre-Race/Practice Checklist ................................. 34
Engine ................................................................... 34
Individual EFI Components ................................... 56
Individual Fuel System Components .................... 61
Spark Plugs........................................................... 65
Track Drive ............................................................ 65
Hydraulic Brake..................................................... 66
Brake Fluid ............................................................ 66
Checking Brake Lever Travel ................................. 66
Bleeding Brake System......................................... 67
Checking/Changing Brake Pads ........................... 67
Drive Belt............................................................... 68
Ski Shock Absorber Springs ................................. 69
(Ski Shock)......................................................... 69
Adjusting Rear Transfer Adjuster Cams ................ 72
Lights .................................................................... 72
Ski Wear Bar ......................................................... 73
Rail Wear Strip ...................................................... 73
Performance Tips ..................................................... 74
Preparation for Storage ....................................... 74-75
Preparation After Storage......................................... 75
Genuine Arctic Cat Products ............................... 75-76
Special Tools ....................................................... 76-85
Advertisement
Table of Contents
