Table of Contents
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Table of Contents
Related Manuals for Arctic Cat 550 H1 EFI
Summary of Contents for Arctic Cat 550 H1 EFI
- Page 1 550 H1 EFI...
- Page 2 For your safety, understand and follow includes detailed instructions for certain all the warnings contained in this Opera- Arctic Cat ATV’s (see cover). Follow tor’s Manual and the labels on your the guidelines for the type of ATV you ATV.
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Page 3: Introduction
Arctic Cat. PARTS AND ACCESSORIES When in need of replacement parts, oil, or accessories for your Arctic Cat ATV, be sure to use only GENUINE ARCTIC CAT PARTS, OIL, AND ACCESSO- RIES. Only genuine Arctic Cat parts, oil, and accessories are engineered to meet the standards and requirements of your Arctic Cat ATV. -
Page 4: Table Of Contents
Table of Contents INTRODUCTION........1 Electric Fuel Pump ......43 Gas Hose..........43 PARTS AND ACCESSORIES ....1 Oil Level Stick ........43 DIVISION I - SAFETY Mirrors ..........43 ATV SAFETY ALERT ......4 Rear Seat Lock ........43 HANGTAG .......... -
Page 5: Division I - Safety
• Always have the ATV checked by an • Always check for obstacles before authorized Arctic Cat ATV dealer if it operating in a new area. Never attempt has been involved in an accident. to operate over large obstacles, such •... -
Page 6: Atv Safety Alert
ATV SAFETY ALERT You should be aware that AN ATV IS * Never operate an ATV without an NOT A TOY AND CAN BE HAZARD- approved motorcycle helmet, eye OUS TO OPERATE. An ATV handles protection, boots, gloves, long pants, differently from other vehicles, including and a long-sleeved shirt or jacket. -
Page 7: Hangtag
Hangtag An Arctic Cat ATV comes with a hang- tag containing important safety informa- tion. Anyone who rides the ATV should read and understand this information before riding. 2258-228B 2258-228A Indicates a potential hazard that could ! WARNING result in a serious injury or death. -
Page 8: Warning Labels & Information
The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement. „ NOTE: The location and content of labels on the ATV you have pur- chased may differ from those shown on this page. -
Page 9: Location Of Parts And Controls
Location of Parts and Controls 1. Shift Lever 2. LCD 3. Seat Latch 4. Storage Compartment 5. Headlights 6. Brake Lever Lock (Left Side) ACE-013A 7. Engine Starter Button 8. Hand Brake Lever (Left Side) 9. Headlight Switch 10. Hazard Lights Switch 11. -
Page 10: Warnings
Warnings „ NOTE: Some illustrations in this Warnings sub-section apply to an operator and a passenger even though some may show only the operator. ! WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain. - Page 11 Warnings ! WARNING POTENTIAL HAZARD Overloading the ATV or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in ATV handling, which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for the ATV. Cargo should be properly distributed and securely attached.
- Page 12 Warnings ! WARNING POTENTIAL HAZARD Removing hands from handlebar grips (operator)/handholds (passenger) or feet from the footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from the footrest, your foot or leg may come into contact with the wheels, which could injure you or cause an accident.
- Page 13 Warnings ! WARNING POTENTIAL HAZARD Operating or riding as a passenger on this ATV without wearing an approved helmet, eye protection, and pro- tective clothing. WHAT CAN HAPPEN Operating or riding as a passenger on this ATV without an approved helmet increases your chances of a severe head injury or death in the event of an accident.
- Page 14 Warnings ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual. Always check the terrain carefully before you start up any hill.
- Page 15 Warnings ! WARNING POTENTIAL HAZARD Attempting wheelies, jumps, and other stunts. WHAT CAN HAPPEN Increases the chance of an accident including a rollover. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Don’t try to show off. ! WARNING POTENTIAL HAZARD Improperly operating in reverse.
- Page 16 Warnings ! WARNING POTENTIAL HAZARD Stalling, rolling backwards, or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in the ATV overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep weight uphill.
- Page 17 Never modify the ATV through improper installation or improper use of accessories. All parts and accessories added to this ATV should be genuine Arctic Cat ATV com- ponents designed for use on the ATV and should be installed and used according to instructions.
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Page 18: Prevention
Prevention Overview When using an ATV, prevention is the name of the game. “Had you only known” something could go wrong, you would have prevented it. If you don’t notice your conditions and surroundings before riding your ATV, you give up control over the situation. -
Page 19: Eye Protection
Prevention Long Pants and Long If you drop or damage your helmet, get Sleeved Shirt a new one immediately. Your helmet may not protect your head from injury if The goal is to protect your body from it has cracks, fissures, or other damage airborne objects or anything else that to its outside or core padding. -
Page 20: Condition Of The Atv
Prevention Condition of the ATV The second step in Prevention is checking the condition of your ATV. Chances are good that you’ll be using your ATV in some rough terrain, and there’s no way you want your brakes to go out when riding downhill. You need to check the following parts on your ATV before every ride. -
Page 21: First Aid And Survival
Prevention B. Throttle CHASSIS The throttle should have a free, smooth Excessive road dirt and dust can gum-up range of motion. If it seems to “stick” at your suspension and shocks. Clear and any point, refer to the General Mainte- clean the suspension arms, shock nance section of this Operator’s Manual springs, and fenders. - Page 22 Prevention Tools Emergency Kit with Flashlight and First Aid Routine maintenance will generally eliminate the need for emergency repairs. Riding on rough terrain could You’ll need several items in your Emer- cause loosening of nuts, bolts, and fas- gency Kit including a flashlight. The teners.
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Page 23: Active Riding
Active Riding Overview 3. Swing your leg over the seat and set your right foot down on the right- “Active Riding” is the second part of side footrest. “P.A.S.S.” It involves an understanding of how your body weight, balance, grav- 4. -
Page 24: Starting A Cold Engine
Shifting reverse. The Arctic Cat ATV with an automatic ! WARNING transmission has a dual-range transmis- sion with reverse. To shift the ATV, fol- Do not start the engine or operate... -
Page 25: How To Handle The Atv (Active Riding Techniques)
! WARNING Your safety depends on using safe riding techniques. Statistics show that inexpe- Use only Arctic Cat approved brake rienced riders who don’t use safe riding fluid. Never substitute or mix differ- 13 times more likely techniques are ent types or grades of brake fluid. -
Page 26: Leaning, Weight Shift, And Balance
Active Riding Leaning, Weight Shift, Wide Turns and Balance Many accidents happen during turns. If you don’t understand turning tech- When you turn, the trick is to move for- niques, it’s easy for the ATV to get away ward and slide over to the side of the from you by losing traction, plowing, or seat that’s on the inside of the turn. -
Page 27: Sharp Turns
Active Riding Sharp Turns After mastering wide turns, practice the advanced skill of sharp turns. ATV-0038 ATV-0039 ATV-203 1. Ease off the throttle as you approach the turn to slow down. 2. Turn the handlebar and shift weight ATV-0040 and balance at the same time as you 1. -
Page 28: Riding Uphill
Active Riding K-Turns 2. Shut off the engine. Use K-turns if you accidentally stall 3. Keep your body weight shifted for- while riding uphill; you need to take ward. action before the ATV rolls backward 4. Ask the passenger to dismount. down the hill. -
Page 29: Riding Downhill
Active Riding 3. Lightly apply the brake and ease up on the throttle. ATV-0033 1. Accelerate before you start climb- ing; then maintain a steady pace. ATV-0018 2. Both the operator and the passenger should lean as far forward as possi- ble. -
Page 30: Tips
Active Riding ATV-0028 ATV-0042 ATV-0029 ATV-0041 1. Keep your speed low and consistent. 1. Ease off the throttle as you approach the obstacle. 2. Shift all your body weight and pas- senger’s body weight to the uphill 2. Turn the handlebar. At the same side of the seat;... -
Page 31: Skidding Or Sliding
„ NOTE: Engine damage caused by water ingestion or immersion will 3. Lean to inside of turn and have not be covered by Arctic Cat war- your passenger lean to the inside of ranty. the turn. 1. Physically check the depth and cur- 4. -
Page 32: Active Riding
Active Riding Driving In Cold Weather „ NOTE: After the brakes thaw, dry them by applying them several „ NOTE: Check that all control times while riding slowly. levers move freely. Make sure that footrest, shift lever, „ NOTE: After riding through water, mechanical brake pedal are free of mud, snow, or slush, it is important ice and snow. -
Page 33: Sound Judgment
Sound Judgment Overview It also helps to know which trails you can ride and who else might be on those You are not invincible. Knowing that the same trails. These are signs currently first “S” in “P.A.S.S.” stands for “Sound used in some areas to designate trail Judgment”... -
Page 34: Personal Choices
THE ATV. Take the ATV to an autho- cle’s capability. Don’t allow the thrill of rized Arctic Cat ATV dealer for inspec- freedom or adventure to affect your abil- tion and adjustment or repair. -
Page 35: Speedrack
Sound Judgment Speedrack Don’t ride: When installing Speedrack accesso- 1. When you’re tired ries, make sure to read and carefully Reckless Riding follow the instructions provided in each kit. If you are involved in an ATV accident when you’re speeding, you have a 25% „... -
Page 36: Supervision
Supervision Overview TRV’s are a little different from the han- dling to the stability to the controls. So You’re responsible for supervising those regardless of how much experience your who ride your ATV. Your wisdom is family members have, they don’t have valuable... -
Page 37: Division Ii - Operation/ Maintenance
250 ml (8.5 fl oz) Engine Oil Capacity 1.9 L (2.0 U.S. qt) Gasoline (Recommended) EU Unleaded 91 Octane Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic) Front Differential Lubricant SAE Approved 80W-90 Hypoid Rear Drive Lubricant SAE Approved 80W-90 Hypoid... -
Page 38: General Information
The key can be properly. No warranty will be allowed removed in this position. by Arctic Cat if the VIN or ESN is „ NOTE: The accessory plug is removed or mutilated in any way. -
Page 39: Steering Lock
2. To engage the low range from high CAUTION range, move the shift lever outward and forward. Leaving the ignition switch in the „ NOTE: The high range is for nor- LIGHTS position for a long period of mal riding with light loads. The low time when the engine is not running range is for carrying heavy loads or may cause the battery to discharge. - Page 40 3. Attempt to push the ATV. „ NOTE: The brake lever lock must lock the wheels. If it doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service. CF117 Pressing the foot brake pedal downward will apply brakes to all wheels.
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Page 41: Headlight Switch
If it ! WARNING doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service. Always check to be sure that the brake lever lock has been disen- ! WARNING gaged before operating the ATV. An... -
Page 42: Throttle Lever
Hazard Lights Switch Starter Button Pushing this button activates the starter motor. Before starting the engine, make sure the ignition switch is in the ON position, the transmission is in neutral, and the brake lever lock is engaged. „ NOTE: This ATV has safety inter- lock switches which prevent the starter motor from activating when the transmission is not in neutral. -
Page 43: Lcd
3. Tighten the jam nut securely. „ NOTE: Clock memory power is supplied through the 15-amp acces- „ NOTE: The ATV is equipped with sory fuse and verified during gauge an RPM limiter that retards ignition “power-up” and reset. In the event timing when maximum RPM is of clock memory power failure approached. - Page 44 Beam icon will appear only when „ NOTE: Take the ATV to an autho- the headlights are on high beam. rized Arctic Cat ATV dealer to have 10. Differential Lock Indicator - Dis- the EFI error corrected and to have plays LOCK when the differential the ECU reset as soon as possible.
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Page 45: Electric Fuel Pump
ELECTRIC FUEL PUMP MIRRORS An electric fuel pump is incorporated in The mirrors can be adjusted to the desired the gas tank to deliver gasoline to the fuel viewing angle or moved to a stowed posi- injector. The fuel pump is activated when tion when operating in trees or brush. -
Page 46: Front Seat Lock
FRONT SEAT LOCK TRAILERING AND TOWING „ NOTE: On the TRV, the rear seat must be removed prior to removing ! WARNING the front seat. Never use the racks as a towing or trailering point. This ATV is equipped with a frame- mounted receiver and a standard 5.1 cm (2 in.) receiver hitch. -
Page 47: Transporting Atv
ATV. vegetable, non-detergent, and cas- tor-based oils. CAUTION The recommended oil to use is Arctic Cat When transporting the ATV, make ACX All Weather synthetic engine oil, sure the emergency/parking brake is which has been specifically formulated for engaged, the transmission is in gear, use in this Arctic Cat engine. -
Page 48: Break-In Procedure
Never add gasoline expense of the owner/operator, the ATV to the ATV gas tank near any open may be taken to an authorized Arctic Cat flames or with the engine running ATV dealer for this initial service. or hot. DO NOT SMOKE while filling Engine the gas tank. - Page 49 During the first 10 hours of operation, always use less than ½ throttle. Varying CAUTION the engine RPM during the break-in period allows the components to “load” PROPERLY BURNISH (aiding the engine/transmission compo- BRAKES, USE FOLLOWING PRO- nent mating process) and then “unload” CEDURE: (allowing components...
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Page 50: General Maintenance
ATV is detected, DO NOT OPER- ATE THE ATV. Take the ATV to an autho- rized Arctic Cat ATV dealer for inspection and adjustment or repair. If the owner/operator does not feel qual-... -
Page 51: Shock Absorbers
When filling the cooling system, use a coolant/water mixture which will satisfy the coldest anticipated weather condi- tions of the area in accordance with the coolant manufacturer’s recommenda- tions. While the cooling system is being filled, air pockets may develop; there- fore, run the engine for five minutes after the initial fill, shut the engine off, and then fill the cooling system to the... - Page 52 10. Turn the engine off and wait approx- imately one minute. Recheck the oil level. 11. Inspect the area around the drain plug and oil filter for leaks. Front Differential And Rear Drive Gear Lubricant (Inspecting/ Changing) CF109M Inspect and change the gear lubricant in 3.
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Page 53: Brake Systems
CAUTION Hand Brake Lever (Hydraulic) Inspect the oil for any signs of metal filings or water. If found, take the ATV to an authorized Arctic Cat ATV dealer for servicing. 5. Pour recommended oil into each filler hole. „ NOTE: If the gear case has a level plug, fill to the threads of the level plug. -
Page 54: Protective Rubber Boots
If found, take the ATV to an authorized ! WARNING Arctic Cat ATV dealer to have the brake hoses replaced. Be sure to inspect the foot brake Brake Pads system before each use. Always... -
Page 55: Battery
5. If boot damage is present or tie rod (Upper and Lower/Right end free-play seems excessive, con- and Left) tact an authorized Arctic Cat ATV dealer for service. Drive Axle Boots CC791 1. Secure the ATV on a support stand to elevate the front wheels. - Page 56 A. When using an automatic battery charger, always follow the char- ! WARNING ger manufacturer’s instructions. Anytime service is performed on a B. When using a constant-current battery, the following must be battery charger, use the follow- observed: keep sparks, open flame, ing Battery Charging Chart.
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Page 57: Spark Plug
A white or dark insulator indi- cates that the engine may need to be ser- viced. Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a light brown color. -
Page 58: Air Filter
NOTE: Foam Air Filter Cleaner wet, or muddy conditions can dam- and Foam Air Filter Oil are available age the engine. from Arctic Cat. 1. Raise the storage compartment 5. Squeeze the element by pressing it cover; then slide the cover forward between the palms of both hands to and off the compartment. -
Page 59: Air Filter Housing Drain
If proper tools and related items 5. Install the drain bolt and tighten are not available, have this maintenance securely. performed by an authorized Arctic Cat „ NOTE: The V-belt and pulleys ATV dealer or a qualified tire repair sta- should be inspected every 500 miles tion. -
Page 60: Wheels
Headlight 12V/35W/35W ! WARNING Taillight/Brakelight 12V/5W/21W Use only Arctic Cat approved tires License Plate Light 12V/5W when replacing tires. Failure to do Turn Signal - Front 12V/27W so could result in unstable ATV... -
Page 61: Fuses
1. Rotate the socket counterclockwise Arctic Cat ATV dealer immediately. and remove it from the housing. STORAGE 2. To remove the bulb from the socket, COMPARTMENT/TOOLS push in and rotate counterclockwise. - Page 62 NOTES...
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Page 63: Preparation For Storage
6. Tighten all nuts, bolts, cap screws, procedure to prepare the ATV for stor- and screws. Make sure rivets hold- age. An authorized Arctic Cat ATV ing components together are tight. dealer should perform this service; how- Replace all loose rivets. Care must... -
Page 64: Preparation After Storage
(fluid level, pads, etc.), all controls, miles and hours of trouble-free riding. headlights, taillight, brakelight, Arctic Cat recommends the following license plate light, front and rear procedure to prepare the ATV. turn signals, and headlight aim; adjust or replace if necessary. -
Page 65: Change Of Address, Ownership, Or Warranty Transfer
Cat to reach the current owner with any important safety information. For this reason, we ask you to inform Arctic Cat immediately if you move or if the ATV is sold to another party. Please fill out this form completely and send it to: Arctic Cat GmbH, Industriestrasse 43, 5600 St. - Page 66 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP Arctic Cat GmbH Industriestrasse 43 5600 St. Johann/Pg., Austria...
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Page 67: Index
INDEX Accessories..........1 Oil (Recommended - Engine/ Active Riding ..........21 Transmission) ........45 Air Filter............56 Operating Maneuvers (Basic) ....21 Air Filter Housing Drain......57 Operation/Maintenance (Division II) ..35 Battery ............53 Parking ............23 BONE-C ............. 21 Parts ............ -
Page 68: Maintenance Record
MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED/NOTES... - Page 69 MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED/NOTES...
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Page 70: Maintenance Record
MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED/NOTES... -
Page 71: Identification Numbers Record
3. ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen. Version 1...