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Instruction for installation, maintenance and operation of solar pump Users' manual for solar pumps series TSS, TSC и TSSC Crane Ltd, Bulgaria, 4004 Plovdiv, 26 Komatevsko shose Str., phone +35932657578, fax +35932657580, e-mail: office@crane-bg.com, www.crane-bg.com...
CONTENT Version 1 I. Introduction page 3 II. Important safety instructions page 3 III. Solar pumps' specification page 4 Guidelines installation and exploitation of solar pumps page 8 V. Indicators for operation and fault instructions page 15 VI. Cleaning and maintenance of PV module page 18 VII.
2. Do not use a part from the equipment or whole equipment set for activities which are not subject of the exploitation instructions. Otherwise Crane Ltd or/and its representatives will not be held under liability for damages, loss or injuries caused from the product to persons or movable and non-movable property caused because of non-observation of the exploitation instructions 3.
III. Solar pumps' specification Type Quantity Picture Submersible solar pump 1 piece Controller 1 piece Solar flashlight 1 piece Screw (screw pump) 1 piece Turbine (centrifugal pump, 1 piece plastic impeller) Insulation tape and thermal 3 pieces shrink hose Water lever sensors 3 pieces Cable 2х1.5 mm Manual...
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Centrifugal pump Screw pump Water filled motor № № Part Part Inlet area Housing pump base Outlet area Plate pump base Bearing nest Adjustable nut Cover Screw bush Bearing Screw Motor corps Bolt Stator Spring washer Rotor Bolt Cover Hexagonal nut Bearing nest Bearing Spring washer...
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Centrifugal pump Screw pump Water filled motor № Част № Част Wire hole Spring washer M8 O – ring Nut M8 Valve housing Mechanical seal Valve Ball bearing O – ring Stator Limiting bearing Lower bearing housing housing Rubber Spring washer Diaphragm Washer Working parts...
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Technical characteristics Maximal Pumps' Type Voltage Power Flow displacement Output diameter (V) DC (mm) ¾” 3TSS1.38-45-36/210 1.38 1 ¼” 4TSC4-45-48/500 4.00 1 ¼” 4TSC8-40-110/1000 1000 8.00 1 ¼” 4TSSC6-40-48/500 6.00 1 ¼” 4TSSC5.1-65-110/1000 1000 5.10...
IV. Guidelines for installation and exploitation of solar pumps Photovoltaic module (PV) selection Reservoir Photovoltaic module Solar pump controler Battery Water pump 1. Operating principle: The photovoltaic module converts the solar energy into electric energy (DC) → DC electric energy enters into the controller → the controller stabilize the voltage, charges the accumulator (option only for model 3TSS1,38) and produces voltage that conforms the pumps motor →...
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INSTRUCTION FOR THE CONNECTION OF A CONTROLER FOR SOLAR PUMP MODEL - 3TSS1.38-55-36/210 Cable terminal scheme Mode selection I: Mode photovoltaic panel 0: Switched off II: Mode accumulator Scheme and connection sequence a). Open the package and check the controller for transport damages b).
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WARNING 1. After the first pump start, it will work about 2 minutes, then the controller will provide self-test for about 30 seconds and will restart the pump. 2. If you wish full accumulator charge, please select mode “accumulator” position “II” and stop the pumps' work (there are 2 possibilities of doing it:: 1>...
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INSTALATION INSTRUCTION OF SOLAR PUMPS MODELS - 4TSC4-45-48/500 И 4TSSC6-40-48/500 Controler for solar pump Photovltaic module Solar pump Level sensors Reservoir Solar Pump Connection scheme Lights indication: POW led(green) – Switched on supply RUN led (green/flashes green) – Motor working/Motor test MPPT led (flashes green) –...
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CUR led (red) – The operating voltage is out of permissible limits TANK led (red) – The reservoir is full WL led (red) – The water level in the drilling is lower than WH sensor Scheme names: U;V;W – Motor pump S+ –...
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INSTALATION INSTRUCTION OF SOLAR PUMPS MODELS - 4TSC8-40-110/1000 И 4TSSC5.1-65-110/1000 Controler for solar pump Photovltaic module Solar pump Level sensors Reservoir Solar Pump Connection scheme Lights indication: Power led(green) – Switched on supply Run led (green) – Motor working MPPT led (flashes) – The system for working point set-up works...
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Err-I led (red) – The operating current is out of permissible limits Err-V led (червен) – The operating voltage is out of permissible limits Tank-F led (червен) – The reservoir is full Well-l led (червен) – The water level in the drilling is lower Scheme names: 1;2;3 –...
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Sequence of solar pumps installation Open the package and check the product entirely The control switch must be in position ”OFF” (“0” position) Connect the photovoltaic module(s), accumulator (only if used in the relevan case), pump and level sensors cables to the cable terminal of the controller in agreement with the connection scheme.
When a screw type solar pump will not be used for a long time, please take it out of the water, wipe the housing and the screw and oil the pump housing with vegetable oil. The regulating bolt at the base is already set by the quality control before the delivery. The turning of this bolt by the customer might cause defects, degradation or low efficiency.
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The level sensors' target is to protect the pump from running dry while monitoring the water level and if necessary sending a signal to the controller to switch off the pump. The level sensors are three probes from a stainless steel. The probe should not be covered or to touch conductible parts, so it can work properly.
3 (three) years from the date of delivery. In case where Crane Ltd establish a defect as a result of the material or manufacture, may at its assessment, repair the product or deliver new one – in terms EXW Plovdiv, Bulgaria.
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The warranty is not valid in cases when: The product is damaged by abuse. Damage due improper installation or connection to improper voltage. Transportation or movement of the product in improper conditions. In case the product has been maintained by person who is not authorised from the manufacturer of the provider ...
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3 (three) years from the data of delivery. In case where Crane Ltd establish a defect as a result of the material or manufacture, may at its discretion, repair the product or deliver new one – in terms EXW Plovdiv,...
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