Crane BARNES 3XSHV Installation And Operation Manual
Solids handling submersible pump
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INSTALLATION and OPERATION MANUAL
Solids Handling Submersible Pump
18 Frame
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notification.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
BARNES
BARNES
This product may be covered by one or more of the following patents
and other patent(s) pending: US Patent 7,931,473 & 8,128,360
83 West Drive, Brampton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
3XSHV
Vortex Pumps
5 - 10HP, 3450RPM
2 - 7.5HP, 1750RPM
3XSHM
Monovane Pumps
3 - 7.5HP, 1750RPM
4XSHV
Vortex Pumps
2 - 10HP, 1750RPM
4XSHM
Monovane Pumps
3 - 10HP, 1750RPM
4XSHD
Dual Vane Pumps
3 - 10HP, 1750RPM
Form No. 133030XP-Rev. AB
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Table of Contents
Related Manuals for Crane BARNES 3XSHV
Summary of Contents for Crane BARNES 3XSHV
- Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notification. A Crane Co. Company...
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Page 2: Table Of Contents
START-UP REPORT ......................39 - 40 Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1995,1997,1998,1/2004, 4/05 , 1/06, 3/06, 9/06, 12/06, 2/07... -
Page 3: Safety First
IMPORTANT! - Crane Pumps & Systems, Inc. is not responsible for losses, injury, or death resulting from a WARNING! - DO NOT pump hazardous materials failure to observe these safety precautions, misuse or (flammable, caustic, etc.) unless the pump is specifically... -
Page 4: General Information
Inc., Service Department in Piqua, Ohio, telephone (937) mounting brackets and locate the base elbow on the bottom 778-8947 or Crane Pumps & Systems Canada, in Brampton, of the wet well. Level the base elbow with grout and/or Ontario, (905) 457-6223. - Page 5 B-3) Liquid Level Controls: The cord assembly mounted to the pump must not be It is recommended to use a liquid level control system modified in any way except for shortening to a specific that allows the on and off point to be separated by at least application.
- Page 15 THREE PHASE 460-575 VOLT AC (orange molded plug) THREE PHASE 460-575 VOLT AC (orange molded plug) MOISTURE AND TEMPERATURE SENSORS MOISTURE AND TEMPERATURE SENSORS Power Cable Power Cable Motor Lead ID Motor Lead ID Power Cable Power Cable Lead ID Lead ID Green (Ground) Green...
- Page 16 TYPICAL POWER CIRCUIT FIGURE 3b Single Phase Cap Chart Cap Kit Start Relay Start Cap Run Cap 1750 133042 Mars 64 440MFD @ 330V 50MFD @370V 3450 1750 141361 Mars 64 297MFD @ 330V 40MFD @440V 1750 Single Phase Start Components...
- Page 17 TYPICAL THERMAL PROTECTION WIRING DIAGRAM FIGURE 4 B-4.3) Overload Protection: B-4.4) Moisture Sensors: Current sensing overloads must be provided in the pump A normally open (N/O) detector is installed in the pump seal control panel and should be properly sized for the full load chamber, which will detect any moisture present, and a current of the pump.
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Page 18: Start-Up Operation
FIGURE 5 B-5) When Used with a Variable Speed Drive: C-2.1) Incorrect Rotation for ThreD-Phase Pumps: Maximum turndown should not exceed 2:1. Drive should be In the event that the rotation is incorrect for a threD-phase set to operate in constant torque mode. installation, interchange any two power cable leads at the control box. -
Page 19: Preventative Maintenance
C-3.2) Insulation Test: E-1) Lubrication Before the pump is put into service, an insulation (megger) E-1.1) Checking Oil 1. Place pump on it’s side, and drain oil into a clean, dry test should be performed on the motor. The resistance values container. - Page 20 E-2) Impeller and Volute Service: E-2.1) Disassembly and Inspection: To clean out the volute (11), or clean out or replace impeller (6), disconnect power, remove cap screws (2) then vertically lift motor assembly from the pump body (11). Clean out the volute, if necessary, clean and examine impeller (6) for pitting or wear, replace if required.
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Page 21: Replacement Parts
SECTION: F REPLACEMENT PARTS F-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the following information: 1. Pump serial number and date code. (Paragraph F-4) 2. Pump model number. (Paragraph F-3) 3. Pump part number. (Paragraph F-2) 4. Part description. 5. -
Page 22: Trouble Shooting
TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... -
Page 23: Recommended Minimum Suction Clearance (Fig. 9)
DIM. ‘A’ MODEL INCHES NUMBER (MM) ACCESS COVER 3XSHVC (SUPPLIED BY OTHERS) 3XSHVC 3.00 (76.2) 3XSHVR 3XSHVR GUIDE RAIL CAP SUPPLIED 3XSHVRA WITH BAF MODELS 3XSHVRA 3.50 (88.9) 3XSHMPA INTERMEDIATE 3XSHMPA SUPPORT ASSY 4SHMS (OPTIONAL) REFER 4XSHMS TO SECTION C-3 3.75 2"... -
Page 24: Xsh - Cross-Sections, (Fig. 10 & 11) & Exploded Views, (Fig. 12 & 13)
XSH Pump Series - Cross Sections OIL FILL OIL FILL XSH Vortex FIGURE 10 XSH Enclosed FIGURE 11 Items Not Shown: 41, 42... - Page 25 XSH Pump Series - Exploded Views XSH Vortex XSH Enclosed FIGURE 13 FIGURE 12 Items Not Shown: 41, 42...
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Page 26: Parts Lists
XSH 18 Frame - PARTS LIST Seal Kit ..........138580-XP (+) 5, 9 Hardware Kit ........138615-XP (♦) 2, 7, 8, 8A Volute Kit ......See Table on Page 26 (■) 10, 11, 41, 42 Impeller Attachment Kit ......138614 (○) 8, 8A Cord Attachment Kit ...... - Page 27 XSH Pump Series Power Cable Chart CORD Length CORD Part No. Volt Max. Amps O.D. +/- (feet) SIZE .02in (.5mm) 125496XC 208-240 31.7 12/4 - 18/4 0.86in (22.0mm) 125496XF 208-240 31.7 12/4 - 18/4 0.86in (22.0mm) 125496XJ 208-240 31.7 12/4 - 18/4 0.86in (22.0mm) 125496XL 208-240...
- Page 28 “A” Impeller– Vortex “B” Impeller– Vortex Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 205mm (8.07in) 125454B 143272B 185mm (7.28in) 125456 143273 200mm (7.87in) 125454BTA 143272BTA 180mm (7.09in) 125456TA 143273TA...
- Page 29 “R” Impeller “PA” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 175mm (6.89in) 133050 143285 205mm (8.07in) 137223 143288 170mm (6.69in) 133050TA 143285TA 200mm (7.87in) 137223TA 143288TA 165mm (6.50in)
- Page 30 Leg Kits Leg Kit includes: Leg Kit Leg Kit Height • 3 Legs (painted) Model Part No. Inches (mm) • attachement hardware 3XSHVC 125506 3.15 (80) 3XSHVR 125506 3.15 (80) 3XSHVRA 125506 3.15 (80) 3XSHMPA 125506 3.15 (80) 4XSHMS 125506 3.15 (80) 4XSHDF 125506...
- Page 31 Seal Kit includes: Volute Kit includes: • Volute O-Ring (option 1) • Wear Ring (as needed)(pressed) • Volute O-Ring (option 2) • Volute (painted) • Volute O-Ring (option 3) • External Retaining Ring NOTE: Kit contains hardware your pump may not require. Hardware Kit includes: Impeller Attachment Kit includes: •...
- Page 35 Notes...
- Page 36 Notes...
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Page 37: Warranty
Reliance Electric), Effluent and Sump pump models are Warranted for sixty (60) months (or 10,000 hours of operation) from the date of manufacture from Crane Pumps & Systems to the End Purchaser as follows: Crane Pumps &... -
Page 38: Returned Goods Policy
Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material. -
Page 39: Start-Up Report
A Crane Co. Company START-UP REPORT General Information Pump Owner’s Name: __________________________________________________________ Address: ____________________________________________________________________ Location of Installation: _________________________________________________________ Contact Person: __________________________________Phone: _______________________ Purchased From: _____________________________________________________________ Nameplate Data Pump Model #: ___________________ Serial #: _____________________________________ Part #: __________________________ Impeller Diameter: ____________________________ Voltage: _________ Phase: _____ Ø... - Page 40 ( ) Engineer: ____________________________ ( ) Operator: ________________________ ( ) Contractor: ____________________________ ( ) Other: ___________________________ All parties should retain a copy of this report for future trouble shooting/reference A Crane Co. Company 420 Third Street 83 West Drive Piqua, Ohio 45356 Brampton, Ont.
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