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INSTALLATION and OPERATION MANUAL
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notification.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
BARNES
BARNES
Submersible Sewage Ejector
Series: *SE & 3SE-L & DS
.5, .75 & 1 HP, 1750RPM, 60 Hz.
Single and Double Seal
*(Standard and High Temperature)
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
Form No. 105240-Rev. AK
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Summary of Contents for Crane Barnes SE Series
- Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notification. A Crane Co. Company...
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Page 2: Table Of Contents
PRESSURE GAUGE KIT (see parts list) Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1999, 2002, 2003, 5/04, 1/06, 9/06, 12/06, 2/07... -
Page 3: Safety First
WARNING! - DO NOT pump hazardous materials IMPORTANT! - Crane Pumps & Systems, Inc. is not (flammable, caustic, etc.) unless the pump is specifically responsible for losses, injury, or death resulting from a designed and designated to handle them. -
Page 4: Pump Specifications
SECTION: A - PUMP SPECIFICATIONS: 2” Pumps (Standard & High Temperature) 3” Pumps DISCHARGE .....2” NPT, Female, Vertical, Bolt-on Flange DISCHARGE ....3” NPT, Female, Vertical, Bolt-on Flange LIQUID TEMPERATURE: LIQUID TEMP ...104°F (40°C) Continuous Standard ....104°F (40°C) Continuous VOLUTE ....Cast Iron ASTM A-48, Class 30 High Temp ..200°F (93°C) Continuous MOTOR HOUSING ...Cast Iron ASTM A-48, Class 30 VOLUTE ....Cast Iron ASTM A-48, Class 30... - Page 5 SE & SE-HT, Single Seal inches (mm) Plugs for 120 Volt and .5Hp, 240 Volt Single Phase Models. SE-A & SE-HTA, Single Seal Plugs for 120 Volt and .5Hp, 240 Volt Single Phase Models. SE-AU & SE-HTAU, Single Seal Plugs for 120 Volt and .5Hp, 240 Volt Single Phase Models.
- Page 6 inches 3SE-L, Single Seal (mm) Plugs for 120 Volt and .5Hp, 240 Volt Single Phase Models. 3SE-DS, Double Seal Plugs for 120 Volt and .5Hp, 240 Volt Single Phase Models.
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Page 7: General Information
For the location of the nearest Barnes Service Center, check without requiring personnel to enter the wet well. Contact your your Barnes representative or Crane Pumps & Systems, Inc., local Barnes Pumps distributor for complete details. Service Department in Piqua, Ohio, telephone (937) 778-8947 or Crane Pumps &... - Page 8 TYPICAL INSTALLATION WITH WIDE ANGLE 120 Volt 1 Phase LEVEL CONTROL Automatic Manual 240 Volt 1 Phase Automatic Manual FIGURE 2 FIGURE 3 Figure 2 shows a typical installation of an “A” version float, Automatic - Plug float cord into outlet, then plug pump (an “AU”...
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Page 9: Start-Up Operation
If current through the temperature sensor exceeds the values D-2.2) Incorrect Rotation for Single-Phase Pumps: listed, an intermediate control circuit relay must be used In the unlikely event that the rotation is incorrect for a single to reduce the current or the sensor will not work properly. phase pump, contact a Barnes Pumps Service Center. -
Page 10: Electrical Data
MODEL HP VOLT/PH Hz NEMA INSUL. FULL LOCKED CORD CORD CORD WINDING RESISTANCE (Nom) START CLASS LOAD ROTOR SIZE TYPE Emerson Bluffton G.E. CODE AMPS AMPS inch (mm) Main-Start Main-Start Main-Start SE51 120/1 1750 11.6 21.3 14/3 SJTOW 0.375 (9.5) 1.51 - 16.10 SE51A 120/1... -
Page 11: Service And Repair
SECTION F: SERVICE AND REPAIR sealed areas and inspect joints for “air bubbles”. If, after NOTE: All item numbers in ( ) refer to Figures 16 thru 21. five minutes, the pressure is still holding constant, and no “bubbles” are observed, slowly bleed the pressure and CAUTION ! - Operating pump builds up heat and remove the gauge assembly. - Page 12 F-2) Impeller and Volute Service: F-2.1) Disassembly and Inspection: To clean out volute (1) or replace impeller (33), disconnect power, remove hex bolts (26), and lockwashers (12), vertically lift motor and seal plate assembly from volute (1) see Figure 5. Clean out body if necessary. Clean and examine impeller (33), for pitting or wear and replace if required, inspect gasket (36) and replace if cut or damaged.
- Page 13 F-3.2) Reassembly: It is extremely important to keep seal faces clean during assembly. Dirt particles lodged between these faces will cause the seal to leak. Place spring (28c) over shaft and in place on rotating member (28b), making sure it is seated on retainer and not cocked or resting on bellows tail.
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Page 14: Replacement Parts
(25) and replace if required. If replacement is required, remove the rotor or shaft threads. Clean the shaft thoroughly. Press bearing (25) from motor shaft using a wheel puller or arbor bearing (25) on the motor shaft, position squarely onto the press, see Figure 12 shaft applying force to the inner race of the bearing only, until bearing seats against the retaining ring (24) (Included with... - Page 15 FIGURE 14 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the following information: 1. Pump serial number and date code. (Paragraph G-4) 2. Pump model number. (Paragraph G-3) 3. Pump part number. (Paragraph G-2) 4. Part description. 5. Item part number. 6.
- Page 16 FIGURE 13...
- Page 17 FIGURE 13...
- Page 18 FIGURE 13 - CONTIUED...
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Page 19: Trouble Shooting
TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... -
Page 20: Se-L & 3Se-L Single Seal - Cross-Section (Fig. 16)
SE- L & 3SE- L Series, Single Seal FIGURE 16... -
Page 21: Se-L & 3Se-L Single Seal - Exploded View (Fig. 17)
SE- L & 3SE- L Series, Single Seal FIGURE 17... -
Page 22: Se-Ht Single Seal - Cross Section (Fig. 18)
SE-HT (High Temp) Series - Single Seal FIGURE 18... -
Page 23: Se-Ht Single Seal - Exploded View (Fig. 19)
SE-HT (High Temp) Series - Single Seal FIGURE 19... -
Page 24: 3Se-Ds Double Seal - Cross-Section (Fig. 20)
3SE-DS Series - Double Seal FIGURE 20... -
Page 25: 3Se-Ds Double Seal - Exploded View (Fig. 21)
3SE-DS Series - Double Seal FIGURE 21... -
Page 26: Parts List
PARTS KITS Seal Repair Kits: Single Seal ....P/N - 130180 (+) 2, 20, 27, 28, 36 Double Seal ...P/N - 130176 (†) 2, 20, 27, 28, 32, 36 Service Kits: Single Seal .....P/N - 130207 (◊) 2, 19, 20, 22, 24, 25, 27, 28, 36, 49, 65, 66 Double Seal ...P/N - 130172 () 2, 19, 20, 22, 24, 25, 27, 28, 32, 36, 44, 49, 65, 66 Seal Tool Kit ....P/N - 107271... - Page 27 016660 Screw, Self Tapping #8-32 x .375” Lg. 085326 ◊ Retaining Ring Included with Motor 017414 ◊ Bearing 1-135-1 Cap Screw All single seal, 5/16-18 x 1.75” Lg., Stainless 1-168-1 Cap Screw All double seal, 5/16-18 x 3.50” Lg. Stainless 027269 +†◊...
- Page 28 103755 Float Switch, High Temp. SE51HTAU, SE52HTAU See Table 2 Control Cable Optional for moisture and/or temp. sensors 103582 Compression Flange Included with Cable Set 090516 Cord Clip, (For SE51AU, SE52AU, SE51HTAU & SE52HTAU) 20-12-1 Washer, (For SE51AU, SE52AU, SE51HTAU & SE52HTAU) 2-88-1 Screw, (For SE51AU, SE52AU, SE51HTAU &...
- Page 29 Notes...
- Page 30 Notes...
- Page 31 Limited 24 Month Warranty Crane Pumps & Systems warrants that products of our manufacture will be free of defects in material and workmanship under normal use and service for twenty-four (24) months after manufacture date, when installed and maintained in accordance with our instructions.This warranty gives you specifi c legal rights, and there may also be other rights which vary from state to state.
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Page 32: Returned Goods Policy
Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material.
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