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INSTALLATION and OPERATION MANUAL
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc. constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
Submersible Sewage Ejector
83 West Drive, Brampton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
Series: 3SE-DS
1.5 & 2HP
1750RPM, 60Hz
(Double Seal)
Form No. 132741-Rev. C
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Summary of Contents for Crane 132765
- Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc. constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notifi cation.
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Page 2: Table Of Contents
SEAL TOOL KIT ( see parts list) PRESSURE GAUGE KIT (see parts list) Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1994, 2002, 3/06, 9/06 Alteration Rights Reserved... -
Page 3: Safety First
IMPORTANT! - Crane Pumps & Systems, Inc. is not CAUTION! Pumps build up heat and pressure responsible for losses, injury, or death resulting from a failure... -
Page 4: Pump Specifications
SECTION: A - PUMP SPECIFICATIONS: DISCHARGE ....3” NPT, Vertical UPPER BEARING: LIQUID TEMPERATURE .. 104°F (40°C) Continuous 1.5 & 2HP ..Single Row, Ball, Oil Lubricated MOTOR HOUSING ..Cast Iron ASTM, Class 30 Load ..... Radial VOLUTE ......Cast Iron ASTM, Class 30 LOWER BEARING: SEAL PLATE .... -
Page 5: General Information
For the location of the nearest Barnes Service Center, check Install the intermediate support brackets, if required. Make sure your Barnes representative or Crane Pumps & Systems, Inc., the rails are in a true vertical position so the pump will clear... -
Page 6: Start-Up Operation
C-4) Electrical Connections: C-4.3-3) Moisture Sensors: A normally open (N/O) detector is installed in the pump C-4.1) Power Cable: seal chamber which will detect any moisture present. It is The cord assembly mounted to the pump must not be modifi ed recommended that this detector be connected in series to an in any way except for shortening to a specifi... -
Page 8: Preventative Maintenance
SECTION E: PREVENTATIVE MAINTENANCE Pumps that have NOT had the oil drained from the Motor Housing - The pressure test may be done with the oil at its normal level. Remove pipe plug (20) from motor housing (5). As the motor is oil fi lled, no lubrication or other maintenance Apply pipe sealant to pressure gauge assembly and tighten is required, and generally Barnes Pumps will give very into hole (see Figure 2). - Page 9 WARNING ! - DO NOT overfi ll oil. paragraph F-4.1. Remove socket head cap screws (10). Overfi lling of motor housing with oil can Vertically lift the motor housing (5) from seal plate (4) by create excessive and dangerous hydraulic lifting handle (18).
- Page 10 POWER CORD (35) CONTROL CORD (42) CAP SCREW (17) CAP SCREW (17) LOCKWASHER (12) LOCKWASHER (12) COMPRESSION FLANGE (35a) COMPRESSION FLANGE (42a) SNAP RING (38) SNAP RING (38) O-RING (36) O-RING (36) TERMINAL BLOCK (37) TERMINAL BLOCK (43) TERMINAL TERMINAL FIGURE 5 IMPORTANT! - All parts must be clean before conduit makes this easier).
- Page 11 Motor & Bearing Bracket Rotating Member (34b) F-4) Shaft Seal Service: Stationary Important ! - Handle seal parts with extreme care. DO NOT scratch or mar lapped surfaces. F-4.1) Disassembly and Inspection: Outer Seal - To expose shaft seal (34) for examination Seal Pusher disassemble volute and impeller as outlined in paragraph Bullet...
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Page 12: Replacement Parts
SECTION: G REPLACEMENT PARTS G-2 PART NUMBER: The part number consists of a six (6) digit number, which appears in the catalog. A one or two letter suffi x may follow this G-1 ORDERING REPLACEMENT PARTS: number to designate the design confi guration. This number is When ordering replacement parts, ALWAYS furnish the used for ordering and obtaining information. - Page 13 FIGURE 10...
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Page 14: Trouble Shooting
TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... -
Page 15: Cross-Section (Figure 11)
FIGURE 11... -
Page 16: Exploded View (Figure 12)
FIGURE 12... -
Page 17: Parts List
PARTS KITS SEAL REPAIR KIT: 1.5 & 2.0HP.... P/N 130177 (+) 8, 34, 36 SERVICE: 1.5 & 2.0HP ......P/N 130173 (◊) 2, 3, 6, 8, 11, 15, 16, 19, 25, 34, 36, 38, 39 SEAL TOOL KIT: 1.5 & 2.0HP ....P/N TL-21360 PRESSURE GAUGE KIT ....... - Page 18 TABLE 2 - POWER & SENSOR CORD SETS TERMINAL BLOCK MODEL NO 30 FT. POWER 50 FT. POWER 100 FT. POWER POWER 3SE1524DS 109498XC 109498XF 109498XL 103760 3SE1594DS 109492XC 109492XF 109492XL 103586 3SE1544DS 103742XC 103742XF 103742XL 103583 3SE1554DS 103742XC 103742XF 103742XL 103583 3SE2024DS...
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Page 20: Warranty
Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material.
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