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INSTALLATION and OPERATION MANUAL
Submersible Sewage Ejector
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
Series: 2SEV & 3SEV, L & DS
1.5 & 2 HP, 3450 RPM, 60 Hz.
Single and Double Seal
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
Form No. 115941-Rev. N
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Summary of Contents for Crane Barnes 2SEV-L Series
- Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notifi cation.
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Page 2: Table Of Contents
SEAL TOOL KIT ( see parts list) PRESSURE GAUGE KIT (see parts list) Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 11/03, 6/05, 5/06, 9/06 Alteration Rights Reserved... -
Page 3: Safety First
WARNING! - DO NOT pump hazardous materials IMPORTANT! - Crane Pumps & Systems, Inc. is not (fl ammable, caustic, etc.) unless the pump is specifi cally responsible for losses, injury, or death resulting from a designed and designated to handle them. -
Page 4: Pump Specifications
SECTION: A - PUMP SPECIFICATIONS: DISCHARGE ....2” NPT, Vertical, Bolt-on Flange SPEED ......3450 RPM, 60Hz (nominal) 3” NPT, Vertical, Bolt-on Flange UPPER BEARING: LIQUID TEMPERATURE 104°F (40°C) Intermittent Design ..Single Row, Ball, Oil Lubricated MOTOR HOUSING ..Cast Iron ASTM A-48, Class 30 Load ..... - Page 5 2SEV-DS Series inches (mm) 3SEV-L Series 3SEV-DS Series...
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Page 6: General Information
Pumps distributor for complete details. For the location of the nearest Barnes Service Center, check your Barnes representative or Crane Pumps & Systems, Inc., Stainless Rail Package (Not Shown)- The package system Service Department in Piqua, Ohio, telephone (937) 778-8947 comes complete and ready to place into the ground as outlined or Crane Pumps &... -
Page 7: Start-Up Operation
C-4) Electrical Connections: In the event of a moisture detect, check the individual moisture An acceptable motor control switch shall be provided at the sensor probe leads for continuity, (∞ resistance = no moisture) time of installation. and the junction box/control box for moisture content. The above situations may induce a false signal in the moisture C-4.1) Power and Control Cords: detecting circuit. -
Page 8: Electrical Data
MODEL VOLT PH/Hz NEMA INSUL. FULL LOCKED CORD CODE CORD WINDING (Nom) START CLASS LOAD ROTOR SIZE TYPE O.D. RESISTANCE CODE AMPS AMPS ± .02 (.5) MAIN -- START in (mm) 2SEV1522L 1 / 60 3450 13.5 31.5 12/3 0.61 (15.5) 2.15 -- 12.49 2SEV1592L 200/240... -
Page 9: Preventative Maintenance
SECTION E: PREVENTATIVE MAINTENANCE If, after fi ve minutes, the pressure is still holding constant, and no “bubbles” are observed, slowly bleed the pressure and remove the gauge assembly. Replace oil as described in As the motor is oil fi lled, no lubrication or other maintenance section F-1.4. - Page 10 F-2.2) Reassembly: Important ! - For single phase units, oil level To install impeller (33), clean the threads with thread locking should be below capacitor compound cleaner. Apply removable Loctite® 603 or equivalent to shaft threads. Screw impeller onto the shaft hand tight while Seal Chamber (DS Units Only)- Set unit on its side, with using a screwdriver in the slot at the end of the shaft to hold it plug (44) upward, and refi...
- Page 11 Inner Seal (DS Units Only)- To expose inner shaft seal Make sure the stationary member is in straight. Slide a bullet (28) for examination, remove outer seal as outlined above. (see parts list - seal tool kit) over motor shaft. Lightly oil (DO NOT Remove socket head cap screws (64).
- Page 12 Position unit upright, using blocks to avoid resting unit on Check motor capacitor (9, single phase units) with an Ohm shaft. Unscrew cord hex bolts (11) and remove compression meter by fi rst grounding the capacitor by placing a screwdriver fl...
- Page 13 FIGURE 12 completely below the snap ring groove. Place snap ring (19) into groove in cord entry bore of housing. Repeat terminal block installation for control cord, if equipped. F-4.4) Cord Assemblies: Power/Control Cord - Refi ll the cooling oil as outlined in paragraph F-1.3.
- Page 14 FIGURE 14 - CONTIUED...
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Page 15: Replacement Parts
SECTION: G REPLACEMENT PARTS G-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the following information: 1. Pump serial number and date code. (Paragraph G-4) 2. Pump model number. (Paragraph G-3) 3. Pump part number. (Paragraph G-2) 4. Part description. 5. -
Page 16: Trouble Shooting
TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... -
Page 17: Single Seal - Cross-Section (Fig. 15)
2SEV- L & 3SEV- L Series, Single Seal FIGURE 15... -
Page 18: Single Seal - Exploded View (Fig. 16)
2SEV- L & 3SEV- L Series, Single Seal FIGURE 16... -
Page 19: Double Seal - Cross-Section (Fig. 17)
2SEV- DS & 3SEV- DS Series, Double Seal FIGURE 17... -
Page 20: Double Seal - Exploded View (Fig. 18)
2SEV- DS & 3SEV- DS Series, Double Seal FIGURE 18... -
Page 21: Parts List
PARTS KITS Seal Repair Kits: Single Seal..P/N - 130181 (+) 2, 20, 27, 28, 36 Double Seal..P/N - 130177 (†) 2, 20, 27, 28, 36 Service Kits Single Seal..P/N - 130208 (◊) 2, 20, 22, 24, 25, 27, 28, 36, 44, 49, 65, 66 Double Seal..P/N - 130173 (♦) 2, 20, 22, 24, 25, 27, 28, 32, 36, 44, 49, 65, 66 Pressure Gauge Kit .. - Page 22 115943 Seal Housing All double seal 105145 Spacer Ring ♦ 2-27008-62 Retaining Ring All double seal Impeller, Brass 107032TE 4.62 Dia. (STD for a 2.0 HP) 107032TF 4.50 Dia. 107032TG 4.37 Dia. (STD for a 1.5 HP) 107032TH 4.25 Dia. 107032TJ 4.12 Dia.
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Page 24: Returned Goods Policy
Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material.
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